Manned auxiliary assembly gantry structure
By designing a manned auxiliary assembly gantry structure, combining a manned lifting mechanism and a walking rudder, the shortcomings in the lifting needs of large-scale equipment are solved, efficient and safe lifting functions are achieved, cost and space requirements are reduced, and suitable for multiple lines and ground Pit installation scenario.
Patent Information
- Application Number
- CN202421061402.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In the process of assembly, maintenance and lifting of large equipment, simple manned equipment cannot meet the lifting needs, resulting in the long-term use of rental climbing vehicles and lifting vehicles increasing costs, and the crane occupies a large space, is costly, and cannot adapt to it. Multiple lines hoisting scene.
A manned auxiliary assembly gantry structure is designed, including a gantry, a mobile car, a manned lifting mechanism, a walking rudder wheel and a self-locking universal wheel. The manned lifting mechanism is composed of telescopic scissors and forks, electric hoists, chains and a manned lifting cage. It consists of the operation table electrically connected to the mobile car, electric hoist and walking rudder, suitable for cross-operation and multi-dimensional hoisting.
It realizes efficient and safe lifting of large equipment in a narrow space, with a larger coverage area and greater load, reducing costs and space requirements, and is suitable for pit installation and maintenance, improving work efficiency and safety.
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Figure CN222249958U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mobile manned equipment and mobile hoisting-assisted production and maintenance, and in particular to a manned-assisted assembly gantry structure. Background Art
[0002] With the continuous development and upgrading of manufacturing, the installation, assembly, repair and maintenance of large equipment, pit equipment, aircraft and trains require safe and convenient auxiliary manned equipment; the auxiliary production of large and long wind blade mold fabric laying requires special equipment. Whether a simpler, cost-effective and safe solution can be used is the actual demand of specific industries.
[0003] In assembly and maintenance, some assembly parts and materials need to be hoisted. Obviously, the simple need to carry people cannot better meet the functional requirements of the use scenario. Therefore, a mechanism for hoisting is added in this case. While meeting the needs of manned climbing or diving, it can also hoist materials, making the equipment more practical.
[0004] The solution usually adopted to solve this kind of application is to use aerial platforms to carry people; use cranes or overhead cranes to lift materials or assembly parts. Even if there is enough space, such large equipment requires long-term use, whether it is early installation or later replacement of parts, maintenance and repair. Obviously, from a long-term cost perspective, each rental of aerial platforms and lifting vehicles will increase costs.
[0005] However, in many scenarios, the space occupied by the crane is too large, and such conditions are not available on site. If a factory crane is used for lifting, if there are many lines, each line needs to be equipped with a crane, which will greatly increase the cost. In this case, the movable multifunctional gantry can be moved to other scenes as needed. Utility Model Content
[0006] In order to make up for the above shortcomings, the present application provides a manned auxiliary assembly gantry structure, which aims to improve the assembly, maintenance and other occasions that generally require the lifting of some assembly parts, materials, etc. Obviously, the simple manned demand cannot better solve the functional requirements of the use scenario, and a crane or an overhead crane is used to lift materials or assembly parts; even if there is enough space, this kind of large equipment is a long-term use case whether it is early installation or later replacement of parts, maintenance and repair. Obviously, from a long-term cost perspective, each rental of a climbing vehicle and a lifting vehicle will increase the cost; but in many scenarios, the space occupied by the crane is too large, and such conditions are not available on site. If a factory overhead crane is used for lifting, if there are many lines, an overhead crane is installed on each line, which will greatly increase the cost.
[0007] This application is implemented as follows:
[0008] The present application provides a manned auxiliary assembly gantry structure, comprising a gantry, a mobile trolley, a manned lifting mechanism, a walking steering wheel and a self-locking universal wheel, wherein the mobile trolley is mounted on the upper end surface of the gantry;
[0009] The traveling steering wheel and the self-locking universal wheel are both mounted on the lower end surface of the gantry, and the manned lifting mechanism is mounted on the mobile trolley. The setting of the manned lifting mechanism can control the lifting of the manned cage.
[0010] In one embodiment of the present application, it also includes a first track, and the moving vehicle is installed on the first track.
[0011] In one embodiment of the present application, the manned lifting mechanism comprises a telescopic scissor fork, an electric hoist, a chain and a manned cage, and the mobile trolley is fixed on the lower surface of the upper frame of the telescopic scissor fork;
[0012] The upper end of the electric hoist is rotatably arranged on the upper frame of the gantry, one end of the chain is sleeved on the telescopic scissors fork, the other end of the chain is sleeved on the hook of the electric hoist, and the manned cage is fixed on the lower surface of the lower frame of the telescopic scissors fork.
[0013] In one embodiment of the present application, it also includes an operating table, which is fixed on the manned cage and is electrically connected to the moving trolley, the electric hoist and the traveling steering wheel.
[0014] In one embodiment of the present application, a warning projection light is further included, and the warning projection light is fixedly mounted on the gantry.
[0015] In one embodiment of the present application, a ladder is further included, and the ladder is fixedly mounted on the outer wall of the gantry.
[0016] In one embodiment of the present application, it also includes an electric control box, which is electrically connected to the mobile vehicle, the electric hoist, the operating table, the warning projection light and the travel steering wheel.
[0017] The beneficial effects of this application are:
[0018] 1. It is more suitable for long-line work. The manned cage covers downward from the air, covering a larger area. Its operating dimensions are difficult to achieve for equipment with a wide frame and a large upper surface.
[0019] 2. In this application, a larger load can be easily and safely carried, while the safety, cost and size of ordinary aerial platforms will be doubled with each additional weight.
[0020] 3. Regarding the requirements for operating space, ordinary aerial platforms require larger walking passages, while in this case only two narrower operating passages are required.
[0021] 4. For equipment installed in the pit, it is generally impossible to complete the installation with a manned aerial platform, but in this case, it can be safely covered downwards. People standing on the manned cage can control the multi-dimensional operation of the device and perform related work such as installation, laying, and maintenance of the equipment. It is safe and efficient, and at the same time has a strong lifting function. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a three-dimensional structural schematic diagram of a manned auxiliary assembly gantry structure provided in an embodiment of the present application;
[0024] Figure 2 A schematic diagram of the three-dimensional structure of a manned lifting mechanism provided in an embodiment of the present application;
[0025] Figure 3 A diagram showing the relationship between the gantry, the first track, the second track, the hoisting hoist trolley and the mobile trolley provided in the embodiment of the present application;
[0026] Figure 4 A schematic diagram of the three-dimensional structure of the lifting hoist trolley provided in the embodiment of the present application.
[0027] In the figure: 110 - gantry; 120 - first track; 130 - second track; 140 - mobile trolley; 150 - manned lifting mechanism; 151 - telescopic scissor fork; 152 - electric hoist; 153 - chain; 154 - manned cage; 155 - operating table; 160 - hoisting hoist trolley; 170 - warning projection lamp; 180 - ladder; 190 - walking steering wheel; 191 - electric control box; 192 - self-locking universal wheel. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0029] Example
[0030] See also Figure 1 - Figure 4 The present application provides a technical solution: a manned auxiliary assembly gantry structure, comprising a gantry 110, a moving trolley 140, a manned lifting mechanism 150, a hoisting hoist trolley 160, a walking steering wheel 190 and a self-locking universal wheel 192, the moving trolley 140 and the hoisting hoist trolley 160 are both installed on the upper end surface of the gantry 110, and also include a first track 120 and a second track 130, the moving trolley 140 is installed on the first track 120, and the hoisting hoist trolley 160 is installed on the second track 130, the first track 120 and the second track 130 are parallel to each other, and the arrangement of the first track 120 and the second track 130 allows the moving trolley 140 and the hoisting hoist trolley 160 to cross-operate, even if the hoisting hoist trolley 160 crosses with the manned hoist trolley;
[0031] The travel steering wheel 190 and the self-locking universal wheel 192 are both installed on the lower end surface of the gantry 110, and the manned lifting mechanism 150 is installed on the mobile trolley 140. The manned lifting mechanism 150 includes a telescopic scissor fork 151, an electric hoist 152, a chain 153 and a manned cage 154. The mobile trolley 140 is fixed on the lower surface of the upper frame of the telescopic scissor fork 151;
[0032] The upper end of the electric hoist 152 is rotatably arranged on the upper frame of the gantry 110, one end of the chain 153 is sleeved on the telescopic scissor fork 151, and the other end of the chain 153 is sleeved on the hook of the electric hoist 152. The manned cage 154 is fixed on the lower surface of the lower frame of the telescopic scissor fork 151, and also includes an operating table 155, which is fixed on the manned cage 154. The operating table 155 is electrically connected with the mobile trolley 140, the electric hoist 152, the hoisting hoist trolley 160 and the walking steering wheel 190 at the same time. The walking steering wheel 190 and the self-locking universal wheel 192 can realize the overall free movement of the gantry 110 such as forward movement, backward movement, turning at any angle, and U-turning;
[0033] The setting of the manned lifting mechanism 150 can control the lifting and lowering of the manned cage 154, and also includes a warning projection light 170, which is fixedly installed on the gantry 110. The setting of the warning projection light 170 provides a safety warning during the movement of each mechanism. It also includes a ladder 180, which is fixedly installed on the outer wall of the gantry 110. The setting of the ladder 180 facilitates the maintenance of the assembled gantry. It also includes an electric control box 191, which is electrically connected to the mobile trolley 140, the electric hoist 152, the operating table 155, the lifting hoist trolley 160, the warning projection light 170 and the walking steering wheel 190. The gantry structure can be controlled manually by remote control or operating the operating table 155 on the manned cage 154.
[0034] Specifically, the working principle of the manned auxiliary assembly gantry structure is as follows: when in use, the manned cage 154 can be moved up and down manually through remote control or operation of the operating table 155. At the same time, the setting of the telescopic scissor fork 151 can reduce the swing during movement, which is safer, and can control the operation of the lifting hoist trolley 160 and the walking steering wheel 190. The two lifting hoist trolleys 160 can be lifted by one hoist alone, which is also more suitable for the scene of two hoists lifting long materials and irregular materials. Two lifting hoist trolleys 160 are configured, one can be a lifting hoist and the other is safety redundancy to ensure safer lifting. The walking steering wheel 190 can realize overall free movement such as forward and backward, turning and U-turning. The setting of the first track 120 and the second track 130 enables the mobile trolley 140 and the lifting hoist trolley 160 to run crosswise. The manned auxiliary assembly gantry structure is more suitable for long-line work. The manned cage 154 covers downward from the air, covering an area The scope is larger. Its operating dimensions for equipment with a wide frame and a large upper surface are difficult to achieve with ordinary aerial platforms, and in this case, it can easily and safely carry a larger load, while the safety, cost and size of ordinary aerial platforms will be doubled with each additional weight. As for the requirements for operating space, ordinary aerial platforms require larger walking passages, while in this case, only two narrower operating passages are required. Equipment installed in the pit cannot be completed by ordinary manned aerial platforms, but in this case, it can be safely covered downward, and the hoisting hoist trolley 160 for hoisting is given the scene requirements in addition to manned, and can also be used for hoisting, so that the equipment can make full use of the advantages of the mechanism, and the applicable scenes and functions are richer. People standing on the manned cage 154 can control the multi-dimensional operation of the device, and install, lay, repair and other related work on the equipment. It is safe and efficient, and at the same time has a strong lifting function, which brings better user experience.
[0035] It should be noted that the specific models and specifications of the mobile trolley 140, electric hoist 152, operating table 155, lifting hoist trolley 160, warning projection light 170, walking steering wheel 190 and electric control box 191 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0036] The power supply and principle of the mobile trolley 140, electric hoist 152, operating table 155, hoisting hoist trolley 160, warning projection light 170, travel steering wheel 190 and electric control box 191 are clear to those skilled in the art and will not be described in detail here.
[0037] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
Claims
1. A manned auxiliary assembly gantry structure, characterized in that: It comprises a gantry (110), a moving trolley (140), a manned lifting mechanism (150), a walking steering wheel (190) and a self-locking universal wheel (192), wherein the moving trolley (140) is mounted on the upper end surface of the gantry (110); The travel steering wheel (190) and the self-locking universal wheel (192) are both mounted on the lower end surface of the gantry (110), and the manned lifting mechanism (150) is mounted on the moving trolley (140). The manned lifting mechanism (150) can control the lifting and lowering of the manned cage (154).
2. The manned auxiliary assembly gantry structure according to claim 1, characterized in that: It also includes a first track (120), and the moving vehicle (140) is installed on the first track (120).
3. The manned auxiliary assembly gantry structure according to claim 1, characterized in that: The manned lifting mechanism (150) comprises a telescopic scissor fork (151), an electric hoist (152), a chain (153) and a manned hanging cage (154), and the moving trolley (140) is fixed on the lower surface of the upper frame of the telescopic scissor fork (151); The upper end of the electric hoist (152) is rotatably arranged on the upper frame of the gantry (110), one end of the chain (153) is sleeved on the telescopic scissors fork (151), the other end of the chain (153) is sleeved on the hook of the electric hoist (152), and the manned cage (154) is fixed on the lower surface of the lower frame of the telescopic scissors fork (151).
4. The manned auxiliary assembly gantry structure according to claim 3, characterized in that: It also includes an operating platform (155), which is fixed on the manned cage (154), and the operating platform (155) is electrically connected to the moving vehicle (140), the electric hoist (152) and the traveling steering wheel (190).
5. The manned auxiliary assembly gantry structure according to claim 4, characterized in that: It also includes a warning projection lamp (170), wherein the warning projection lamp (170) is fixedly mounted on the gantry (110).
6. The manned auxiliary assembly gantry structure according to claim 1, characterized in that: It also includes a ladder (180), wherein the ladder (180) is fixedly mounted on the outer wall of the gantry (110).
7. The manned auxiliary assembly gantry structure according to claim 5, characterized in that: It also includes an electric control box (191), wherein the electric control box (191) is electrically connected to the moving vehicle (140), the electric hoist (152), the operating table (155), the warning projection light (170) and the travel steering wheel (190).
