Tar layering tank
By introducing liquid spray assembly and stirring assembly into the tar layered tank, using a servo motor to drive the rotation of the dispersion plate and the transmission assembly to drive the stirring blade to rotate, the problem of low mixing efficiency of traditional tar layered tanks is solved, and more efficient materials are achieved Mix with tar.
Patent Information
- Application Number
- CN202420089163.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-15
AI Technical Summary
Traditional tar layering tanks are inefficient during the mixing process, resulting in uneven mixing of tar and materials, affecting the layering effect.
A tar layered tank including a liquid spray assembly and a stirring assembly is designed. The liquid spray assembly drives the liquid dispersion plate to rotate through a servo motor, spraying out the material and promoting its rapid diffusion and mixing in the tar. The stirring assembly is driven by a transmission assembly. Rotate the stirring leaf to further improve mixing efficiency.
Through the reciprocating rotation of the liquid spray assembly and the synchronous rotation of the agitating assembly, the mixing efficiency between the material and the tar is significantly improved, ensuring a more uniform mixing effect and shortening the mixing time.
Smart Images

Figure CN222250597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tar, in particular to a tar stratification tank. Background Art
[0002] Tar, also known as coal paste, is a black or dark brown viscous liquid obtained during the coal distillation process. It has a special odor, is flammable and corrosive. It is a complex mixture of highly aromatic hydrocarbons. Tar is produced during the coking process of coal. Its output accounts for about 3% to 4% of the coal in the furnace. At normal temperature and pressure, its product is a black viscous liquid with a density usually between 0.95-1.10g. / cm3 and a flash point of 100℃. It has a special odor. Tar is also called coal tar. The properties of the various components of tar are different, but there are many components with similar properties. It is necessary to first use the distillation method to cut various fractions, so that the single-component products to be extracted, such as phenol, naphthalene, anthracene, etc., are concentrated in the corresponding fractions, and then further separated by physical and chemical methods.
[0003] In the process of tar treatment, coal tar needs to be transported from the storage device to the pretreatment tank through a delivery pump, and a demulsifier (polyoxyethylene polyoxypropylene polyether) and a flocculant (polyacrylamide) are added. At the same time, stirring and standing are performed to allow impurities in the coal tar to settle. Therefore, a tank body is often used. In order to achieve uniform stirring of the solution, the current tank body is usually provided with a corresponding stirring structure inside. However, the stirring structure in the traditional tank body mostly achieves stirring by only rotating to promote uniform flow of materials. Since the added material floats on the upper layer of the coal tar, a long period of stirring is required to completely mix the upper regulated material with the coal tar, resulting in low mixing efficiency and not conducive to rapid stratification of tar.
[0004] Therefore, we make improvements on this and propose a tar stratification tank. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In order to solve the above problems in the prior art, the utility model provides a tar stratification tank to solve the problem that the existing tar stratification tank has poor mixing effect with materials during use.
[0007] (II) Technical solution
[0008] In order to achieve the above purpose, the main technical solutions adopted by the utility model are:
[0009] A tar stratification tank comprises a tank body, a feed pipe connected to one side of the top of the tank body and an exhaust pipe connected to the other side of the top of the tank body, a support plate is fixed to the top wall of the tank body, and a liquid spraying assembly is rotatably mounted on the inner side of the support plate through a bearing, and a stirring assembly is also connected to the top of the tank body, and the liquid spraying assembly and the stirring assembly are connected through a transmission assembly;
[0010] The liquid spraying assembly comprises a liquid separation housing rotatably connected to the inner side of the support plate through a bearing, a liquid separation pipe connected to the bottom of the liquid separation housing and communicating with the liquid separation cavity inside the liquid separation housing, and a liquid separation plate connected to the end of the liquid separation pipe;
[0011] Among them, a plurality of equally spaced nozzles are installed on the outer side of the liquid separation plate, and the plurality of nozzles are connected to the inside of the liquid separation plate for dispersing and spraying the liquid transported by the liquid separation pipe, and the liquid spraying assembly also includes a driving assembly for driving the liquid separation housing to rotate;
[0012] The stirring assembly comprises a stirring blade arranged at the bottom of the liquid separation housing and a supporting rod connected to the surface of the stirring blade.
[0013] The driving assembly comprises a driven gear sleeved and fixed on the outside of the liquid separation housing and a driving gear arranged on one side of the driven gear and meshed with the driven gear, and a servo motor fixed to the tank body is connected to the driving gear.
[0014] The transmission assembly includes a connecting block fixed to the surface of the support rod for connecting a plurality of cross bars, and the free ends of the plurality of cross bars all extend toward the liquid separation plate and are movably connected to side gears;
[0015] The outer side of the side gear is meshed with a rack fixed to the inner side of the corresponding liquid separation plate.
[0016] The opposite sides of the plurality of side gears are meshed with a transmission gear ring fixed to the top of the support rod, the top of the transmission gear ring is movably connected with a connecting rod, and the connecting rod penetrates the liquid separation housing and is fixedly connected to the top of the tank body;
[0017] Wherein, the connecting block is fixed on the surface of the connecting rod.
[0018] The bottom of the tank body is connected with a discharge pipe, and a valve is arranged in the discharge pipe.
[0019] (III) Beneficial effects
[0020] The beneficial effects of the utility model are:
[0021] 1. Through the provided liquid spraying assembly, when the servo motor is started, it drives the liquid separation pipe and the liquid separation plate thereon to perform reciprocating circular rotation, and cooperates with the material conveying of the material conveying pipeline, so that the material to be added can follow the rotation of the liquid separation plate and be sprayed at different tar positions, so that the material is dispersed once while the material is added, and because the liquid separation plate is reciprocatingly rotating, the rapid diffusion of the sprayed material is further realized, which is conducive to the improvement of its mixing efficiency;
[0022] 2. Through the setting of the stirring assembly and the transmission assembly, when the liquid separation plate drives the rack to rotate, the side gear will synchronously mesh with the transmission gear ring, so that the transmission gear ring drives the stirring rod to rotate, so that the material of the attachment bolts on the inner wall of the tank body can be further stirred at the center of the tank body, thereby further improving the efficiency of uniform mixing when the material is sprayed out. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the liquid spraying assembly of the utility model;
[0026] Figure 4 It is a partial cross-sectional structural schematic diagram of the liquid spraying component of the utility model.
[0027] [Description of Reference Numerals]
[0028] 1. Tank body; 2. Feed pipeline; 3. Exhaust pipe; 4. Discharge pipe; 5. Support plate; 6. Liquid spraying assembly; 7. Stirring assembly; 8. Transmission assembly;
[0029] 61. liquid separation housing; 62. liquid separation chamber; 63. liquid separation tube; 64. liquid separation plate; 65. driven gear; 66. driving gear; 67. servo motor; 68. nozzle;
[0030] 71. stirring blade; 72. supporting rod;
[0031] 81. Crossbar; 82. Connecting block; 83. Side gear; 84. Rack; 85. Transmission gear ring; 86. Connecting rod. DETAILED DESCRIPTION
[0032] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
[0033] Please refer to Figures 1 to 4As shown, the tar stratification tank of the utility model comprises a tank body 1, a feed pipe 2 connected to one side of the top of the tank body 1 and an exhaust pipe 3 connected to the other side of the top of the tank body 1, a support plate 5 is fixed to the top wall of the tank body 1, and a liquid spraying assembly 6 is rotatably assembled on the inner side of the support plate 5 through a bearing, and a stirring assembly 7 is also connected to the top of the tank body 1, and the liquid spraying assembly 6 and the stirring assembly 7 are connected through a transmission assembly 8, and a discharge pipe 4 is connected to the bottom of the tank body 1, and a valve is provided in the discharge pipe 4. In the actual implementation process, the feed pipe 2 can be connected to an external feeding device to transport the added materials such as demulsifier (polyoxyethylene polyoxypropylene polyether) and flocculant (polyacrylamide). For some materials in the state of solid particles, water can be added in advance to melt them in liquid so that they can be transported through the feed pipe 2. The materials transported to the inside of the tank body 1 are mixed with the tar contained therein. In the process of the above-mentioned material transportation, through the setting of the liquid spraying component 6, the adjusted liquid material can be sprayed and output from the side wall to the middle of the tank body 1, so as to promote the mixing between the material and the tar. Compared with the traditional method of only adding the material above the tar and mixing it, the mixing efficiency is improved, and the transmission component 8 drives the rotation of the stirring component 7, so that it further promotes the mixing of the material and the tar, and further improves the mixing efficiency. After the material and the tar are mixed, they are left to stand for a period of time to allow the solution to stand and stratify. The upper clear liquid can be extracted by inserting a pipe at the top of the tank body 1, and the lower sediment can be cleaned by opening the discharge pipe 4.
[0034] Optionally, the liquid spraying assembly 6 includes a liquid separation housing 61 rotatably connected to the inner side of the support plate 5 through a bearing, a liquid separation pipe 63 connected to the bottom of the liquid separation housing 61 and communicating with the liquid separation chamber 62 therein, and a liquid separation plate 64 connected to the end of the liquid separation pipe 63, the liquid separation chamber 62 is formed inside the liquid separation housing 61, and the material delivery pipeline 2 passes through the tank body 1 and is connected to the top of the liquid separation housing 61 and communicates with the liquid separation chamber 62 therein, for conveying materials, such as Figure 2 As shown, the connection between the feed pipe 2 and the liquid separation housing 61 inside the tank body 1 is in a soft state and a certain length is reserved (the specific reserved length can be reasonably adjusted according to the actual situation) to meet the reciprocating cyclic rotation of the subsequent liquid spraying assembly 6;
[0035] Among them, a plurality of equally spaced nozzles 68 are installed on the outer side of the liquid separation plate 64, and the plurality of nozzles 68 are connected to the inside of the liquid separation plate 64 for dispersing and spraying the liquid transported by the liquid separation pipe 63, and the liquid spraying assembly 6 also includes a driving assembly for driving the liquid separation housing 61 to rotate. In the actual implementation process, the liquid material is input into the liquid separation housing 61 through the material delivery pipeline 2 and uniformly flows into the corresponding liquid separation pipe 63 through the action of the liquid separation chamber 62, and the liquid separation pipe 63 inputs the material input inside into the liquid separation plate 64 and sprays out through the nozzle 68, so that the material can be sprayed toward the center of the inner wall of the tank body 1, so that it is uniformly filled in the tar, and the driving assembly drives the material separation housing 61 to rotate clockwise (the rotation angle is less than 180 degrees), and then rotates counterclockwise to reset, thereby reciprocating to form a reciprocating rotation, so that while the material is sprayed, the rotation of the liquid separation plate 64 can promote the flow of the material inside the tank body 1, so as to form a faster mixing of the material and the tar.
[0036] Optionally, the driving assembly includes a driven gear 65 sleeved and fixed on the outside of the liquid separation housing 61 and a driving gear 66 provided on one side of the driven gear 65 and meshing with the driven gear 65, and the driving gear 66 is connected to a servo motor 67 fixed to the tank body 1. In the actual implementation process, the specific operation of the above-mentioned driving assembly is to start the servo motor 67 to drive the driving gear 66 to rotate, so that the driving gear 66 drives the transmission gear 65 and the liquid separation housing 61 thereon to rotate, so that the liquid separation housing 61 performs reciprocating rotation, so as to form a stirring and mixing while conveying the material.
[0037] Optionally, the stirring assembly 7 includes a stirring blade 71 disposed at the bottom of the liquid separation housing 61 and a support rod 72 connected to the surface of the stirring blade 71. In the actual implementation process, the liquid separation plate 64 in the rotating process will drive the support rod 72 to rotate through the cooperation of the transmission assembly 8, and the support rod 72 in the rotating process will drive the stirring blade 71 thereon to rotate to form a cooperation with the corresponding liquid separation plate 64, so that the material and tar are mixed with each other better.
[0038] Optionally, the transmission assembly 8 includes a connecting block 82 fixed to the surface of the support rod 72 for connecting a plurality of cross bars 81, and the free ends of the plurality of cross bars 81 extend toward the liquid separation plate 64 and are movably connected to a side gear 83, wherein the outer side of the side gear 83 is meshed with a rack 84 fixed to the inner side of the corresponding liquid separation plate 64;
[0039] The opposite sides of the plurality of side gears 83 are meshed with a transmission gear ring 85 fixed to the top of the support rod 72. A connecting rod 86 is movably connected to the top of the transmission gear ring 85, and the connecting rod 86 penetrates the liquid separation housing 61 and is fixedly connected to the top of the tank body 1, wherein the connecting block 82 is fixed to the surface of the connecting rod 86. In the actual implementation process, the liquid separation plate 64 will drive the rack 84 thereon to form meshing transmission with the corresponding side gear 83 during the rotation process, and the driven side gear 83 will drive the transmission gear ring 85 inside thereof to rotate. During the rotation process, the transmission gear ring 85 drives the support rod 72 connected to the bottom thereof to drive the stirring blade 71 to rotate and mix, and the connecting rod 86 can form a supporting and stabilizing effect on the transmission gear ring 85 during the rotation process.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description and the drawings, and the specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0041] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A tar stratification tank, comprising a tank body (1), a feed pipe (2) connected to one side of the top of the tank body (1), and an exhaust pipe (3) connected to the other side of the top of the tank body (1); characterized in that: A support plate (5) is fixed to the top wall of the tank body (1), and a liquid spraying assembly (6) is rotatably mounted on the inner side of the support plate (5) via a bearing, and a stirring assembly (7) is also connected to the top of the tank body (1), and the liquid spraying assembly (6) and the stirring assembly (7) are connected via a transmission assembly (8); The liquid spraying assembly (6) comprises a liquid separation housing (61) rotatably connected to the inner side of the support plate (5) via a bearing, a liquid separation pipe (63) connected to the bottom of the liquid separation housing (61) and communicating with the liquid separation cavity (62) therein, and a liquid separation plate (64) connected to the end of the liquid separation pipe (63); A plurality of equally spaced spray heads (68) are installed on the outer side of the liquid separation plate (64), and the plurality of spray heads (68) are connected to the inside of the liquid separation plate (64) for dispersing and spraying the liquid transported by the liquid separation pipe (63), and the liquid spraying assembly (6) further comprises a driving assembly for driving the liquid separation housing (61) to rotate; The stirring assembly (7) comprises a stirring blade (71) arranged at the bottom of the liquid separation housing (61) and a support rod (72) connected to the surface of the stirring blade (71).
2. A tar stratification tank according to claim 1, characterized in that: The driving assembly comprises a driven gear (65) sleeved and fixed on the outside of the liquid separation housing (61) and a driving gear (66) arranged on one side of the driven gear (65) and meshing with the driven gear (65), and a servo motor (67) fixed to the tank body (1) is connected to the driving gear (66).
3. A tar stratification tank according to claim 1, characterized in that: The transmission assembly (8) comprises a connecting block (82) fixed to the surface of the support rod (72) for connecting a plurality of cross bars (81), and the free ends of the plurality of cross bars (81) all extend toward the liquid separation plate (64) and are movably connected to a side gear (83); The outer side of the side gear (83) is meshed with a rack (84) fixed to the inner side of the corresponding liquid separation plate (64).
4. A tar stratification tank according to claim 3, characterized in that: The opposite sides of the plurality of side gears (83) are meshed with a transmission gear ring (85) fixed to the top of the support rod (72); the top of the transmission gear ring (85) is movably connected to a connecting rod (86), and the connecting rod (86) passes through the liquid separation housing (61) and is fixedly connected to the top of the tank body (1); The connecting block (82) is fixed on the surface of the connecting rod (86).
5. The tar stratification tank according to claim 1, characterized in that: The bottom of the tank body (1) is connected to a discharge pipe (4), and a valve is provided in the discharge pipe (4).
