Anti-rust liquid dipping device for large steel part
By designing a large steel piece anti-rust liquid device, and using the forklift to match the structure of the base, material rack and material frame, the problem of cumbersome anti-rust treatment of large steel workpieces is solved, automatic operation is realized, significantly saving manpower and simplifying the process .
Patent Information
- Application Number
- CN202421139886.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In the anti-rust treatment process of large steel workpieces produced by casting and forging factories, the operation is cumbersome and labor-intensive, and it is difficult for the prior art to efficiently complete the loading, water dipping, drying and discharge processes.
Design a large steel piece anti-rust liquid device, including a base, a material rack and a material frame, and complete the loading, soaking, drying and discharge processes through a forklift, and use the anti-rust liquid pool, feeding area, and inclination of the base Structures such as workbenches and permeable holes are automated.
It realizes the automatic loading, water dipping, drying and discharge processes through forklift operation, which significantly saves manpower and is simple to operate, and is suitable for anti-rust treatment of various steel workpieces.
Smart Images
Figure CN222250988U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece processing, in particular to a device for applying anti-rust liquid to a large steel piece. Background Art
[0002] Rust-proof liquid is a chemical substance that prevents metal materials from rusting. It is composed of rust inhibitors and solvents. Rust inhibitors are generally organic compounds that can sterilize, deodorize, clean and prevent rust. Organic solvents are the medium after diluting rust inhibitors. They can form a thin film on the surface of steel to prevent oxidation. Rust-proof liquid is generally used in large quantities in the field of steel and metal.
[0003] Large steel workpieces produced in casting and forging plants need to be coated with anti-rust liquid on the outer surface to achieve the effect of resisting rust pit oxidation. This process requires the workpiece to be immersed in a pool of anti-rust liquid, and then taken out and dried. Because the steel workpiece is heavy, the operation is cumbersome and labor-intensive for operators. Therefore, the utility model proposes a large steel workpiece anti-rust liquid device to solve the problems existing in the prior art. Utility Model Content
[0004] In view of the above problems, the utility model proposes a device for dipping large steel parts in anti-rust liquid. The device for dipping large steel parts in anti-rust liquid can complete the loading, dipping, drying and unloading processes with the cooperation of a forklift, thus saving manpower.
[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical scheme: a large steel piece anti-rust liquid device, including a base, a material rack and a material frame, the base includes an anti-rust liquid pool and a material placement area, the material placement area is arranged on one side of the anti-rust liquid pool, and a stand is arranged on one side of both ends of the anti-rust liquid pool, the material rack includes a placement platform and a crossbeam, the placement platform is used to place the material frame, the crossbeam is arranged above the placement platform, and hanging grooves are arranged above both sides of the placement platform;
[0006] The material frame comprises a frame body and a bottom plate, wherein the bottom plate is rotatably arranged below the frame body, and hanging rods matched with hanging grooves are arranged above both sides of the frame body.
[0007] A further improvement is that an inclined workbench is provided inside the material placement area, and a hollow body is provided below the inclined workbench.
[0008] A further improvement is that leakage holes are provided on one side of the top of the inclined workbench, and a plurality of groups of leakage holes are provided at equal distances.
[0009] A further improvement is that: the bottom plate is provided with water-permeable holes, and a plurality of groups of water-permeable holes are arranged at equal intervals.
[0010] A further improvement is that: supporting feet are provided on both sides of the bottom of the base plate, and the supporting feet are integrally formed with the base plate.
[0011] A further improvement is that the anti-rust liquid pool contains anti-rust liquid, and the anti-rust liquid pool is used to place the material rack.
[0012] A further improvement is that the platform is adapted to the crossbeam, and the crossbeam is used to be erected above the platform.
[0013] A further improvement is that pillars are provided at the four corners of the bottom of the placement platform, and the bottom surface of the placement platform is suspended in the air by the pillars.
[0014] The beneficial effects of the utility model are:
[0015] 1. The utility model places the workpieces that need to be dipped in anti-rust liquid through the frame, the forklift fork lifts the bottom of the material frame to place it on the placement platform, the forklift fork lifts the crossbeam to put the material frame into the anti-rust liquid pool, at this time the workpiece is immersed in the anti-rust liquid, after completion, the forklift fork lifts the crossbeam and places it on the stand, the forklift fork lifts the bottom of the material frame, lifts the material frame, so that the hanging rod is hung on the hanging groove, after the forklift withdraws, the bottom plate opens under the action of gravity, the workpiece automatically falls into the material placement area, and the workpiece can be directly packaged and sent out after it is completely dry, thus, only the forklift needs to be used to complete the loading, dipping, drying and unloading processes, which saves more manpower.
[0016] 2. The utility model consists of three parts: a base, a material rack and a material frame. It can be used for rust-proofing of various steel workpieces. The operation is simple and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the base of the utility model;
[0018] Figure 2 This is a schematic diagram of a material rack of the utility model;
[0019] Figure 3 It is a schematic diagram of a material frame of the utility model.
[0020] Among them: 1. Base; 2. Material rack; 3. Material frame; 4. Anti-rust liquid pool; 5. Material placement area; 6. Stand; 7. Placement platform; 8. Crossbeam; 9. Hanging groove; 10. Frame; 11. Bottom plate; 12. Hanging rod; 13. Inclined workbench; 14. Leakage hole; 15. Water hole; 16. Support foot. DETAILED DESCRIPTION
[0021] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0022] Embodiment 1
[0023] according to Figure 1 , 2As shown in Figures 3 and 4, this embodiment proposes a large steel piece anti-rust liquid device, comprising a base 1, a material rack 2 and a material frame 3, wherein the base 1 comprises an anti-rust liquid pool 4 and a material placement area 5, wherein the material placement area 5 is arranged on one side of the anti-rust liquid pool 4, and a stand 6 is arranged on one side of both ends of the anti-rust liquid pool 4, wherein the material rack 2 comprises a placement platform 7 and a crossbeam 8, wherein the placement platform 7 is used to place the material frame 3, wherein the crossbeam 8 is arranged above the placement platform 7, and hanging grooves 9 are arranged above both sides of the placement platform 7;
[0024] The material frame 3 includes a frame body 10 and a bottom plate 11, the bottom plate 11 is rotatably arranged below the frame body 10, and the upper sides of the frame body 10 are provided with hanging rods 12 adapted to the hanging grooves 9. When in use, the workpiece to be dipped in the anti-rust liquid is placed through the frame body 10, the forklift fork lifts the bottom of the material frame 3 to place it in the placement platform 7, and the forklift fork lifts the crossbeam 8 to put the material frame 2 into the anti-rust liquid pool 4, at which time the workpiece is immersed in the anti-rust liquid. After completion, the forklift fork lifts the crossbeam 8 and places it on the stand 6, and the forklift fork lifts the bottom of the material frame 3, lifts the material frame 3, and makes the hanging rod 12 hang on the hanging groove 9. After the forklift exits, the bottom plate 11 opens under the action of gravity, and the workpiece automatically falls into the material placement area 5. After the workpiece is completely dry, it can be directly packaged and shipped out. Therefore, the loading, dipping, drying and unloading processes can be completed by cooperating with the forklift.
[0025] The inside of the material placement area 5 is provided with an inclined workbench 13, and the bottom of the inclined workbench 13 is a hollow body. A leakage hole 14 is provided on one side of the top of the inclined workbench 13, and multiple groups of leakage holes 14 are equidistantly provided. After the rust removal liquid is soaked, the forklift lifts the crossbeam 8 and places it on the stand 6, and the forklift lifts the bottom of the material frame 3, lifts the material frame 3, and hangs the hanging rod 12 on the hanging groove 9. After the forklift withdraws, the bottom plate 11 opens under the action of gravity, and the workpiece automatically falls into the material placement area 5. On the inclined workbench 13, the leaked anti-rust liquid is collected in conjunction with the leakage holes 14.
[0026] The bottom plate 11 is provided with a plurality of water holes 15 at equal intervals, so as to allow excess anti-rust liquid on the workpiece to flow down.
[0027] Both sides of the bottom of the bottom plate 11 are provided with supporting feet 16, and the supporting feet 16 are integrally formed with the bottom plate 11. The supporting feet 16 make the bottom of the bottom plate 11 suspended for a distance, so that a forklift can be inserted and lifted conveniently.
[0028] The anti-rust liquid pool 4 contains the anti-rust liquid, and the anti-rust liquid pool 4 is used to place the material rack 2. When in use, the workpiece to be dipped in the anti-rust liquid is placed through the frame 10, the forklift lifts the bottom of the material frame 3 to place it on the placement platform 7, and the forklift lifts the crossbeam 8 to place the material rack 2 into the anti-rust liquid pool 4, and the workpiece is immersed in the anti-rust liquid.
[0029] The platform 6 is matched with the crossbeam 8, and the crossbeam 8 is used to be erected above the platform 6. After the rust removal liquid is soaked, the forklift forklift crossbeam 8 is placed on the platform 6, and the crossbeam 8 can be placed in the platform 6 position and can be used for the forklift forklift operation.
[0030] Embodiment 2
[0031] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes a large steel piece anti-rust liquid device, comprising a base 1, a material rack 2 and a material frame 3, wherein the base 1 comprises an anti-rust liquid pool 4 and a material placement area 5, wherein the material placement area 5 is arranged on one side of the anti-rust liquid pool 4, and a stand 6 is arranged on one side of both ends of the anti-rust liquid pool 4, wherein the material rack 2 comprises a placement platform 7 and a crossbeam 8, wherein the placement platform 7 is used to place the material frame 3, wherein the crossbeam 8 is arranged above the placement platform 7, and hanging grooves 9 are arranged above both sides of the placement platform 7;
[0032] The material frame 3 includes a frame body 10 and a bottom plate 11, the bottom plate 11 is rotatably arranged below the frame body 10, and the upper sides of the frame body 10 are provided with hanging rods 12 adapted to the hanging grooves 9. When in use, the workpiece to be dipped in the anti-rust liquid is placed through the frame body 10, the forklift fork lifts the bottom of the material frame 3 to place it in the placement platform 7, and the forklift fork lifts the crossbeam 8 to put the material frame 2 into the anti-rust liquid pool 4, at which time the workpiece is immersed in the anti-rust liquid. After completion, the forklift fork lifts the crossbeam 8 and places it on the stand 6, and the forklift fork lifts the bottom of the material frame 3, lifts the material frame 3, and makes the hanging rod 12 hang on the hanging groove 9. After the forklift exits, the bottom plate 11 opens under the action of gravity, and the workpiece automatically falls into the material placement area 5. After the workpiece is completely dry, it can be directly packaged and shipped out. Therefore, the loading, dipping, drying and unloading processes can be completed by cooperating with the forklift.
[0033] The anti-rust liquid pool 4 contains the anti-rust liquid, and the anti-rust liquid pool 4 is used to place the material rack 2. When in use, the workpiece to be dipped in the anti-rust liquid is placed through the frame 10, the forklift lifts the bottom of the material frame 3 to place it on the placement platform 7, and the forklift lifts the crossbeam 8 to place the material rack 2 into the anti-rust liquid pool 4, and the workpiece is immersed in the anti-rust liquid.
[0034] The platform 6 is matched with the crossbeam 8, and the crossbeam 8 is used to be erected above the platform 6. After the rust removal liquid is soaked, the forklift forklift crossbeam 8 is placed on the platform 6, and the crossbeam 8 can be placed in the platform 6 position and can be used for the forklift forklift operation.
[0035] The four corners of the bottom of the placing platform 7 are all provided with pillars, and the bottom surface of the placing platform 7 is suspended by the pillars. The pillars make the bottom surface of the placing platform 7 suspended for a distance, so that it is convenient for a forklift to insert and lift when necessary for transportation.
[0036] The large steel workpiece anti-rust liquid device places the workpiece to be dipped in the anti-rust liquid through the frame 10, the forklift lifts the bottom of the material frame 3 to place it in the placement platform 7, the forklift lifts the crossbeam 8 to put the material frame 2 into the anti-rust liquid pool 4, and the workpiece is immersed in the anti-rust liquid. After completion, the forklift lifts the crossbeam 8 and places it on the stand 6, and the forklift lifts the bottom of the material frame 3 to lift the material frame 3 so that the hanging rod 12 is hung on the hanging groove 9. After the forklift withdraws, the bottom plate 11 opens under the action of gravity, and the workpiece automatically falls into the material placement area 5. After the workpiece is completely dry, it can be directly packaged and sent out. Therefore, only the forklift can be used to complete the loading, dipping, drying, and unloading processes, which saves more manpower. This product consists of a base 1, a material frame 2, and a material frame 3. It can be applied to the anti-rust treatment of various steel workpieces, and the operation is simple and more convenient.
[0037] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for applying anti-rust liquid to large steel parts, comprising a base (1), a material rack (2) and a material frame (3), characterized in that: The base (1) comprises an anti-rust liquid pool (4) and a material placement area (5), wherein the material placement area (5) is arranged on one side of the anti-rust liquid pool (4), and a stand (6) is arranged on one side of both ends of the anti-rust liquid pool (4), and the material rack (2) comprises a placement platform (7) and a crossbeam (8), wherein the placement platform (7) is used to place a material frame (3), and the crossbeam (8) is arranged above the placement platform (7), and hanging grooves (9) are arranged above both sides of the placement platform (7); The material frame (3) comprises a frame body (10) and a bottom plate (11); the bottom plate (11) is rotatably arranged below the frame body (10), and hanging rods (12) adapted to the hanging grooves (9) are arranged above both sides of the frame body (10).
2. The device for applying anti-rust liquid to large steel parts according to claim 1, characterized in that: An inclined workbench (13) is provided inside the material placement area (5), and a hollow body is provided below the inclined workbench (13).
3. The device for applying anti-rust liquid to large steel parts according to claim 2, characterized in that: One side of the top of the inclined workbench (13) is provided with leakage holes (14), and a plurality of groups of leakage holes (14) are arranged at equal intervals.
4. The device for applying anti-rust liquid to large steel parts according to claim 1, characterized in that: The bottom plate (11) is provided with water-permeable holes (15), and a plurality of groups of water-permeable holes (15) are arranged at equal intervals.
5. The device for applying anti-rust liquid to large steel parts according to claim 4, characterized in that: Support feet (16) are provided on both sides of the bottom of the base plate (11), and the support feet (16) and the base plate (11) are integrally formed.
6. The device for applying anti-rust liquid to large steel parts according to claim 1, characterized in that: The anti-rust liquid pool (4) contains anti-rust liquid, and the anti-rust liquid pool (4) is used to place the material rack (2).
7. The device for applying anti-rust liquid to large steel parts according to claim 1, characterized in that: The platform (6) is compatible with the crossbeam (8), and the crossbeam (8) is used to be erected above the platform (6).
8. The device for applying anti-rust liquid to large steel parts according to claim 1, characterized in that: Support pillars are provided at the four corners of the bottom of the placement platform (7), and the bottom surface of the placement platform (7) is suspended in the air by the support pillars.