High-adaptability mute in-pipe pump

Abstract

The utility model discloses a high-adaptability mute in-pipe pump. The high-adaptability mute in-pipe pump comprises an in-pipe pump sleeve, the water pump is used for locking and fixing the positioning flange and the locking convex edge through a plurality of bolt combinations, and the water pump connected with a water outlet pipe is fixedly mounted in the in-pipe pump sleeve; the water level detection mechanism comprises a plurality of water level electrodes with different heights; the water level control mechanism comprises a vacuum pump connected with the in-pipe pump sleeve; corresponding embedding ring grooves are formed in the opposite side faces of the particle damper, the positioning flange and the locking protruding edge in an embedded mode, the particle damper comprises a set of damping ring pieces installed in the embedding ring grooves of the positioning flange and the locking protruding edge respectively, and a sealing gasket is installed between the positioning flange and the locking protruding edge and located between the two damping ring pieces. And the upper end and the lower end of the sealing washer are respectively embedded into the embedding ring grooves of the positioning flange and the locking convex edge. The suction water supply problem of a water tank, a water pool or an open water area can be effectively solved, and the problem of air tightness weakening caused by negative pressure suction can be solved.

Description

Technical Field

[0001] The utility model relates to a pump in a tube, in particular to a highly adaptable silent pump in a tube. Background Art

[0002] A pump in a tube, also known as a planetary pump or a polygonal pump, is a centrifugal pump used to transport liquids. It is composed of multiple gears, forming a planetary gear structure, hence the name. The pump in a tube has the characteristics of small size, simple structure, and stable operation, and is widely used in fluid transportation in various industries.

[0003] The pump in the tube mainly uses the working principle of planetary gears to achieve the suction and discharge of liquid. It consists of a fixed outer gear and several inner gears rotating around the outer gear. The rotation of the inner gear changes the volume of the pump chamber to achieve liquid transportation.

[0004] The pump in the tube must be filled with liquid during safe and normal operation. If there is too much gas in the pump, it is easy to burn the motor due to the increase of dry burning temperature. In the scenario where the water level in the water tank, pool or open water is low, the pump in the tube cannot be filled with enough water to meet the safe and normal operation, which can easily lead to the phenomenon of motor burning.

[0005] Therefore, on the basis of ensuring the safe and normal operation of the in-pipe pump, the research purpose of the present utility model is to design a highly adaptable silent in-pipe pump that can effectively solve the problem of normal use in scenarios with low water levels in water tanks, pools or open waters. Utility Model Content

[0006] In view of the technical problems existing in the above-mentioned prior art, the utility model provides a highly adaptable silent in-tube pump, which can effectively solve the technical problems existing in the above-mentioned prior art.

[0007] The technical solution of the utility model is:

[0008] A highly adaptable silent in-pipe pump, comprising:

[0009] A pump-in-tube casing, wherein the pump-in-tube casing is a hollow structure with two ends connected, one end of which is provided with a water inlet, and the outer side wall of the other end is fixedly connected with a corresponding locking convex edge;

[0010] A water pump is installed in the pump-in-tube casing, a motor is installed outwardly at one end of the water pump located at the water inlet, and a water outlet pipe extending to the outside of the pump-in-tube casing is fixedly connected outwardly at the other end of the water pump, a connection positioning flange is fixedly connected to the outer wall of the water outlet pipe, and the positioning flange and the locking convex edge are fixedly connected by a bolt combination and a sealing gasket to fix the water pump in the pump-in-tube casing;

[0011] A water level detection mechanism comprises a low water level electrode, a middle water level electrode and a high water level electrode which are connected to the control system externally and are arranged from bottom to top in the pump casing in the pipe;

[0012] a water level control mechanism, comprising a vacuum pump connected to the pump-in-tube casing via a corresponding ball valve and a circulation pipeline, the circulation pipeline passing through the positioning flange to its end extending into the pump-in-tube casing, the vacuum pump and the ball valve being electrically connected to the control system;

[0013] The particle damper is used to reduce the vibration of the connection area between the positioning flange and the locking convex edge.

[0014] The opposite sides of the positioning flange and the locking convex edge are both embedded with corresponding embedding annular grooves, the particle damper comprises damping particles respectively filled in the embedding annular grooves, the notches of the embedding annular grooves are tightly fixed with a thin layer of mask on the outside of the damping particles, and a pressing plate for compacting the damping particles is provided on the outside of the thin layer of mask; the sealing gasket is respectively embedded in the embedding annular grooves of the positioning flange and the locking convex edge through its upper and lower ends, and the width of the sealing gasket is greater than the width of the embedding annular groove.

[0015] The particle damper comprises two semicircular arc clamps which are locked by locking bolts and hinged to each other. The semicircular arc clamps are hollow and the hollow area is provided with a corresponding accommodating cavity, and the accommodating cavity is filled with corresponding damping particles. The two semicircular arc clamps are tightly arranged on the outer edges of the positioning flange and the locking convex edge and cooperate with the locking bolts to lock and connect the positioning flange and the locking convex edge.

[0016] The motor sets its cable terminal on the outside of the pump sleeve in the tube through a corresponding cable lead-out mechanism and is connected to the control system. The cable sleeve is passed through a corresponding food-grade silicone tube, and corresponding cable lead-out tubes are provided at both ends of the inner side of the food-grade silicone tube, and clamps for fixing the food-grade silicone tube are provided at both ends of the outer side of the food-grade silicone tube.

[0017] The cable lead-out pipe, motor, water pump and clamp are all made of stainless steel.

[0018] The low water level electrode is arranged at the middle position near the water pump, the middle water level electrode is arranged near the connection between the water pump and the water outlet pipe, and the water level detection mechanism also includes a limit water level electrode installed in the pipe pump casing near the water inlet.

[0019] At least one pump-in-tube support that cooperates with the positioning flange and is used to strengthen and fix the water pump is fixedly connected to the outer side wall of the motor.

[0020] A filter mesh is arranged on the inner side of the water pump at the side connected to the motor, a water outlet is arranged at the end of the water outlet pipe extending outward, and an outlet flange is fixedly connected to the outer end thereof.

[0021] Advantages of the utility model:

[0022] 1) The utility model can effectively solve the problem of suction water supply in low water level scenes of water tanks, pools or open waters. The utility model uses a water level detection mechanism to detect water levels at different heights in the pipe pump, and then monitors the start and stop of the water pump motor through the control system, and controls the start and stop of the vacuum pump according to different water levels to adjust the water level in the pipe pump casing to meet the water filling volume standard for the pipe pump, and improve the practical effect of the pipe pump in low water level scenes.

[0023] The minimum water level electrode is used to detect whether the water level in the water tank, pool or open water area is lower than the minimum water level allowed for suction by the water pump. When the detected water level is lower than the minimum water level allowed for suction, the pump in the pipe stops; when the water level is between the middle water level M and the minimum water level ML, the vacuum pump starts running; when the water level is lower than the low water level L, the water pump stops running; the vacuum pump works until the water level rises to the middle water level M, then the water pump can start running; when the water level rises to the high water level H, the vacuum pump stops running.

[0024] 2) The utility model sets a water level detection mechanism and a water level control mechanism to cooperate, and uses the water level detection mechanism to detect different water levels, thereby adjusting the opening and closing of the vacuum pump and the water pump, and uses the vacuum pump to adjust the vacuum degree in the tube pump casing, and by pumping negative pressure, water enters the tube pump casing to meet the internal water content standard for normal operation of the tube pump. The connection between the tube pump casing and the water pump is prone to uneven force due to negative pressure, which causes vibration to the connection, and then causes wear of the connection, especially the sealing gasket. As the number of negative pressure pumping increases, air tightness problems occur, and air enters the tube pump casing, which ultimately affects the normal operation of the tube pump. Therefore, the utility model is provided with a corresponding particle damper at the connection between the casing of the in-pipe pump and the water outlet pipe of the water pump, and the mutual friction between the resistance particles in the particle damper dissipates energy to form a vibration damping zone above and below the sealing gasket, thereby effectively reducing the influence of vibration on the sealing gasket, avoiding the wear of the sealing gasket caused by vibration caused by uneven force due to repeated negative pressure extraction, ensuring the service life of the sealing gasket, and further ensuring the normal operation of the in-pipe pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model.

[0026] Figure 2 for Figure 1 A partial enlarged schematic diagram of the .

[0027] Figure 3This is a schematic structural diagram of Example 2 of the present utility model.

[0028] Figure 4 for Figure 3 A partial enlarged schematic diagram of the .

[0029] In the accompanying drawings: pump-in-tube casing 1, water inlet 101, locking convex edge 2, water pump 3, motor 4, water outlet pipe 5, water outlet 501, positioning flange 6, water level detection mechanism 7, low water level electrode 701, middle water level electrode 702, high water level electrode 703, water level control mechanism 8, ball valve 801, circulation pipeline 802, vacuum pump 803, control system 9, embedded ring groove 10, particle damper 11, damping particles 1101, thin layer mask 1102, pressing plate 1103, sealing gasket 12, cable lead-out mechanism 13, cable 14, food-grade silicone tube 15, cable lead-out pipe 16, clamp 17, pump-in-tube inner support 18, filter mesh 19, outlet flange 20, semi-circular arc clamp 21. DETAILED DESCRIPTION

[0030] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the accompanying drawings:

[0031] Example 1

[0032] refer to Figure 1-2 , a highly adaptable silent in-pipe pump, comprising:

[0033] The pump-in-tube casing 1 is a hollow structure with two ends connected, one end of which is provided with a water inlet 101, and the outer side wall of the other end is fixedly connected with a corresponding locking protrusion 2;

[0034] A water pump 3 is installed in the pipe-in-pump casing 1. A motor 4 is installed outwardly at one end of the water pump 3 located at the water inlet 101, and a water outlet pipe 5 extending to the outside of the pipe-in-pump casing 1 is fixedly connected outwardly at the other end. A connection positioning flange 6 is fixedly connected to the outer wall of the water outlet pipe 5. The positioning flange 6 and the locking flange 2 are fixedly connected by a bolt combination and a sealing gasket 12, so that the water pump 3 is fixedly installed in the pipe-in-pump casing 1;

[0035] The water level detection mechanism 7 comprises a low water level electrode 701, a middle water level electrode 702 and a high water level electrode 703 which are connected to the control system 9 and are arranged from bottom to top in the pump casing 1 in the pipe;

[0036] The water level control mechanism 8 comprises a vacuum pump 803 connected to the pump-in-tube casing 1 through a corresponding ball valve 801 and a circulation pipe 802, wherein the circulation pipe 802 passes through the positioning flange 6 and extends to the inside of the pump-in-tube casing 1 at its end, and the vacuum pump 803 and the ball valve 801 are both electrically connected to the control system 9;

[0037] The particle damper 11 is used to reduce the vibration of the connection area between the positioning flange 6 and the locking flange 2.

[0038] The utility model can effectively solve the problem of suction water supply in low water level scenes of water tanks, pools or open waters. The utility model uses the water level detection mechanism 7 to detect the water levels at different heights in the pipe pump, and then monitors the start and stop of the water pump motor 4 through the control system 9, and controls the start and stop of the vacuum pump 803 according to different water levels to adjust the water level in the pipe pump casing 1, so as to meet the water filling volume standard for the pipe pump, and improve the practical effect of the pipe pump in low water level scenes.

[0039] The minimum water level electrode is used to detect whether the water level in the water tank, pool or open water area is lower than the minimum water level allowed for suction by the water pump 3. When the detected water level is lower than the minimum water level allowed for suction, the pump in the pipe stops; when the water level is between the middle water level M and the minimum water level ML, the vacuum pump 803 starts running; when the water level is lower than the low water level L, the water pump 3 stops running; the vacuum pump 803 works until the water level rises to the middle water level M, and the water pump 3 can start running; when the water level rises to the high water level H, the vacuum pump 803 stops running.

[0040] The relative sides of the positioning flange 6 and the locking protrusion 2 are both embedded with corresponding embedding annular grooves 10, the particle damper 11 comprises damping particles 1101 respectively filled in the embedding annular grooves 10, the notches of the embedding annular grooves 10 are tightly fixed with a thin layer of mask 1102 on the outside of the damping particles 1101, and a pressing plate 1103 for compacting the damping particles 1101 is provided on the outside of the thin layer of mask 1102; the sealing gasket 12 is respectively embedded in the embedding annular grooves 10 of the positioning flange 6 and the locking protrusion 2 through its upper and lower ends, and the width of the sealing gasket 12 is greater than the width of the embedding annular groove 10.

[0041] The utility model sets the cooperation of the water level detection mechanism 7 and the water level control mechanism 8, uses the water level detection mechanism 7 to detect different heights of the water level, and then adjusts the opening and closing of the vacuum pump 803 and the water pump 3, uses the vacuum pump 803 to adjust the vacuum degree in the tube pump casing 1, and makes water enter the tube pump casing 1 by pumping negative pressure, so as to meet the internal water content standard for the normal operation of the tube pump. The connection between the tube pump casing 1 and the water pump 3 is prone to uneven force due to the negative pressure, which causes vibration to the connection, and then causes wear of the connection, especially the sealing gasket 12. As the number of negative pressure pumping increases, air tightness problems occur, and air enters the tube pump casing 1, which ultimately affects the normal operation of the tube pump. Therefore, the utility model is provided with a corresponding particle damper at the connection between the in-pipe pump casing 1 and the water outlet pipe 5 of the water pump 3. The mutual friction between the damping particles 1101 in the particle damper dissipates energy to form a damping zone above and below the sealing gasket 12, thereby effectively reducing the influence of vibration on the sealing gasket 12, avoiding the wear of the sealing gasket 12 caused by vibration caused by uneven force due to repeated negative pressure extraction, ensuring the service life of the sealing gasket 12, and further ensuring the normal operation of the in-pipe pump.

[0042] The motor 4 sets its cable 14 terminal on the outside of the pump sleeve 1 in the tube through the corresponding cable lead-out mechanism 13 and is connected to the control system 9. The cable 14 is sleeved in the corresponding food-grade silicone tube 15, and the two ends of the inner side of the food-grade silicone tube 15 are provided with corresponding cable lead-out tubes 16, and the two ends of the outer side of the food-grade silicone tube 15 are provided with clamps 17 for fixing the food-grade silicone tube 15.

[0043] The cable outlet pipe 16, the motor 4, the water pump 3 and the clamp 17 are all made of stainless steel.

[0044] The low water level electrode 701 is arranged at the middle position near the water pump 3, the middle water level electrode 702 is arranged near the connection between the water pump 3 and the water outlet pipe 5, and the water level detection mechanism 7 also includes a limit water level electrode 704 installed in the pipe pump casing 1 near the water inlet 101.

[0045] At least one pump-in-tube support 18 that cooperates with the positioning flange 6 and is used to strengthen and fix the water pump 3 is fixedly connected to the outer side wall of the motor 4 .

[0046] A filter mesh 19 is disposed on the inner side of the water pump 3 at the side connected to the motor 4 , a water outlet 501 is disposed at the end of the water outlet pipe 5 extending outward, and an outlet flange 20 is fixedly connected to the outer end thereof.

[0047] Example 2

[0048] refer to Figure 3-4, which is different from Example 1 in that: the particle damper 11 comprises two semi-circular arc clamps 21 which are locked by locking bolts and hinged to each other, the semi-circular arc clamps 21 are hollow and the hollow area is provided with a corresponding accommodating cavity, the accommodating cavity is filled with corresponding damping particles 1101, the two semi-circular arc clamps 21 are tightly arranged on the outer edges of the positioning flange 6 and the locking protrusion 2 and are locked and connected with the locking bolts.

[0049] By filling the two semicircular arc clamps 21 with damping particles 1101 in their accommodating cavities, which are locked to the outer edges of the positioning flange 6 and the locking flange 2, not only can the connection stability of the positioning flange 6 and the locking flange 2 be further improved, but also the mutual friction energy consumption between the resistance particles 1101 forms a vibration reduction zone at the connection between the positioning flange 6 and the locking flange 2, thereby reducing the influence of vibration on the sealing gasket 12 arranged between the positioning flange 6 and the locking flange 2, avoiding the wear of the sealing gasket 12 caused by vibration caused by uneven force caused by repeated negative pressure extraction, ensuring the service life of the sealing gasket 12, and further ensuring the normal operation of the pump in the pipe.

[0050] Furthermore, the inner side wall of the semicircular arc clamp 21 may be provided with a circle of sealing layer, and the secondary sealing can improve the connection sealing performance between the positioning flange 6 and the locking protrusion 2.

[0051] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A highly adaptable silent in-pipe pump, characterized in that: include: A pump-in-tube casing (1), the pump-in-tube casing (1) being a hollow structure with two ends connected, one end of which is provided with a water inlet (101), and the outer side wall of the other end of which is fixedly connected with a corresponding locking protrusion (2); A water pump (3) is installed in the pump-in-tube casing (1); a motor (4) is installed outwardly at one end of the water pump (3) located at the water inlet (101); a water outlet pipe (5) is fixedly connected outwardly at the other end of the water pump (3) and extends to the outside of the pump-in-tube casing (1); a connection positioning flange (6) is fixedly connected to the outer wall of the water outlet pipe (5); the positioning flange (6) and the locking flange (2) are fixedly connected by a bolt assembly and a sealing gasket (12), so that the water pump (3) is fixedly installed in the pump-in-tube casing (1); A water level detection mechanism (7), comprising a low water level electrode (701), a middle water level electrode (702) and a high water level electrode (703) which are externally connected to a control system (9) and are arranged from bottom to top in the in-tube pump casing (1); a water level control mechanism (8), comprising a vacuum pump (803) connected to the pump-in-tube casing (1) via a corresponding ball valve (801) and a circulation pipeline (802), wherein the circulation pipeline (802) penetrates the positioning flange (6) to an end thereof extending into the pump-in-tube casing (1), and the vacuum pump (803) and the ball valve (801) are both electrically connected to the control system (9); The particle damper (11) is used to reduce the vibration of the connection area between the positioning flange (6) and the locking flange (2).

2. A highly adaptable silent in-pipe pump according to claim 1, characterized in that: The positioning flange (6) and the locking protrusion (2) are both embedded with corresponding mounting annular grooves (10) on opposite sides thereof; the particle damper (11) comprises damping particles (1101) respectively filled in the mounting annular grooves (10); the notches of the mounting annular grooves (10) are tightly fixedly connected to a thin layer of mask (1102) on the outside of the damping particles (1101); and a pressing plate (1103) for compacting the damping particles (1101) is provided on the outside of the thin layer of mask (1102); the sealing gasket (12) is respectively embedded in the mounting annular grooves (10) of the positioning flange (6) and the locking protrusion (2) through its upper and lower ends; the width of the sealing gasket (12) is greater than the width of the mounting annular groove (10).

3. A highly adaptable silent in-pipe pump according to claim 1, characterized in that: The particle damper (11) comprises two semi-circular arc clamps (21) which are locked by locking bolts and hinged to each other. The semi-circular arc clamps (21) are hollow and a corresponding accommodating cavity is provided in the hollow area. The accommodating cavity is filled with corresponding damping particles (1101). The two semi-circular arc clamps are tightly arranged on the outer edges of the positioning flange (6) and the locking convex edge (2) and cooperate with the locking bolts to lock and connect the positioning flange (6) and the locking convex edge (2).

4. A highly adaptable silent in-pipe pump according to claim 1, characterized in that: The motor (4) has its cable (14) terminal arranged outside the pump casing (1) in the tube through a corresponding cable lead-out mechanism (13) and connected to the control system (9); the cable (14) is sleeved in a corresponding food-grade silicone tube (15), and both ends of the inner side of the food-grade silicone tube (15) are provided with corresponding cable lead-out tubes (16), and both ends of the outer side of the food-grade silicone tube (15) are provided with clamps (17) for fixing the food-grade silicone tube (15).

5. A highly adaptable silent in-pipe pump according to claim 4, characterized in that: The cable lead-out pipe (16), the motor (4), the water pump (3) and the clamp (17) are all made of stainless steel.

6. A highly adaptable silent in-pipe pump according to claim 1, characterized in that: The low water level electrode (701) is arranged at a middle position near the water pump (3), the middle water level electrode (702) is arranged near the connection between the water pump (3) and the water outlet pipe (5), and the water level detection mechanism (7) further comprises a limit water level electrode (704) installed in the pipe-in-pump casing (1) near the water inlet (101).

7. A highly adaptable silent in-pipe pump according to claim 1, characterized in that: At least one pump-in-pipe support (18) that cooperates with the positioning flange (6) and is used to strengthen and fix the water pump (3) is fixedly connected to the outer side wall of the motor (4).

8. The highly adaptable silent in-pipe pump according to claim 1, characterized in that: A filter mesh (19) is provided on the inner side of the water pump (3) at the side connected to the motor (4), and a water outlet (501) is provided at the end of the water outlet pipe (5) extending outward, and an outlet flange (20) is fixedly connected to the outer end thereof.

Images