Vertical speed reducer with drainage cooling function

Abstract

The utility model belongs to the technical field of speed reducers, and discloses a vertical speed reducer with drainage and cooling functions, which comprises a shell, an input shaft and an output shaft respectively extend out of the top and the left side of the shell, a sealing seat is arranged at the position on the shell corresponding to the input shaft, and a drying cavity is arranged in the sealing seat. The drying cavity is connected with an air cooler through an air flow guide pipe, the outer surface of the sealing seat is fixedly connected with a water collecting disc, the water collecting disc is connected with a water injection opening through a water guide pipe, the water injection opening is communicated with a cooling groove formed in the shell, and a first-stage oil seal and a second-stage oil seal are installed between the sealing seat and the input shaft. The drying cavity is located between the first-stage oil seal and the second-stage oil seal, a layer of drying cavity is formed in the sealing position of the input shaft, water vapor is diffused in the drying cavity after permeating, air flow is input into the drying cavity at regular time, the water vapor is dried and guided out, it is greatly guaranteed that no water vapor permeates into the position of the input shaft, and therefore the vertical speed reducer is protected.

Description

Technical Field

[0001] The utility model belongs to the technical field of reducers, in particular to a vertical reducer with a drainage cooling function. Background Art

[0002] Vertical reducers are a type of transmission device widely used in various fields. They match the speed and transmit torque between the prime mover and the working machine or actuator. Due to the complex working environment, vertical reducers are often used in situations where there is a lot of water vapor or even water pouring from above. Since the output shaft of the vertical reducer is generally located above the shell, it is easy for water to enter the output shaft, causing damage to the reducer due to water ingress. The traditional waterproofing method for vertical reducers is to set an oil seal at the output shaft. However, the oil seal is difficult to prevent the infiltration of water, and the reducer is still subject to damage due to water ingress.

[0003] A Chinese patent with application number 202220330692.6 discloses a vertical reducer with a drainage cooling function. By setting a water-spraying tray, water droplets dripping from the top of the output shaft are thrown out to prevent the water droplets from falling into the reducer and causing damage. At the same time, a collecting mechanism is set to collect the water droplets thrown out by the water-spraying tray, thereby achieving a cooling effect on the reducer to a certain extent. However, the vertical reducer with a drainage cooling function has the following shortcomings: there is a lot of water vapor at the input shaft position, and water vapor infiltration still cannot be avoided.

[0004] Therefore, in order to solve the above problems, a vertical reducer with drainage cooling function is proposed. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a vertical reducer with drainage and cooling function, which has the advantage of preventing water vapor from entering.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical reducer with drainage and cooling function, comprising a shell, an input shaft and an output shaft extending from the top and the left side of the shell respectively, a sealing seat is provided at a position corresponding to the input shaft on the shell, a drying chamber is provided in the sealing seat, a layer of drying chamber is provided at the sealing position of the input shaft, after water vapor infiltrates, it diffuses in the drying chamber, air flow is input into the drying chamber regularly to dry and guide the water vapor out, which greatly ensures that there is no water vapor infiltration at the input shaft position to protect the vertical reducer, the drying chamber is connected to a cooling fan through an air flow duct, a water collecting pan is fixedly connected to the outer surface of the sealing seat, the water collecting pan is connected to a water injection port through a water guide pipe, the water injection port is connected to a cooling groove provided on the shell, a water removal component is provided at the output shaft position, an arc-shaped baffle is provided above the output shaft, and the arc-shaped baffle is fixedly connected to the shell;

[0007] The dewatering assembly includes a bracket, on which a water-absorbing roller and a squeezing roller are respectively arranged in upper and lower correspondence, the water-absorbing roller is close to the output shaft, the squeezing roller is close to the water-absorbing roller, the water-absorbing roller is composed of a central axis rod and a water-absorbing cotton sleeve, and the water-absorbing cotton sleeve is sleeved on the central axis rod.

[0008] Preferably, a primary oil seal and a secondary oil seal are respectively installed between the sealing seat and the input shaft, and the drying chamber is located between the primary oil seal and the secondary oil seal.

[0009] Preferably, a fixing ring is fixedly connected to the top of the sealing seat, and a sealing ring is provided on the inner wall of the fixing ring.

[0010] Preferably, an air inlet joint and a one-way air outlet are respectively provided on the sealing seat, the air inlet joint and the one-way air outlet are both connected to the drying chamber, and the air inlet joint is connected to the air flow duct.

[0011] Preferably, a water-absorbing cotton layer is provided in the drying chamber, and the air inlet joint and the one-way air outlet are provided below the water-absorbing cotton layer.

[0012] Preferably, an adsorption component is connected to the inlet position of the air cooler to dry and adsorb the airflow introduced into the drying chamber, thereby ensuring the dryness and cleanliness of the introduced air, preventing the secondary oil seal at the bottom of the drying chamber from being easily corroded, and extending the service life of the oil seal to ensure the sealing effect of the input shaft position. An air inlet is provided at the end of the adsorption component away from the air cooler.

[0013] Preferably, the adsorption component comprises a fixed sleeve, and partition nets are provided near both ends of the fixed sleeve, and absorbent cotton and adsorption fillers are provided between the partition nets respectively.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model sets a drying chamber at the sealing position of the input shaft. After the water vapor penetrates, it diffuses in the drying chamber. The air flow is input into the drying chamber regularly to dry and guide the water vapor out. This greatly ensures that there will be no water vapor penetration at the input shaft position to protect the vertical reducer; and it can assist the reducer in cooling down to keep the reducer at a suitable working temperature.

[0016] 2. The utility model dries and adsorbs the airflow introduced into the drying chamber by setting an adsorption component, thereby ensuring the dryness and cleanliness of the introduced air, preventing the secondary oil seal at the bottom of the drying chamber from being easily corroded, and extending the service life of the oil seal to ensure the sealing effect of the input shaft position;

[0017] 3. The utility model provides a water removal component to clean the water droplets attached to the output shaft, thereby avoiding the accumulation of a large amount of water vapor, thereby reducing the penetration of water vapor into the output shaft position, thereby preventing water vapor from penetrating into the interior of the vertical reducer, and extending the service life of the vertical reducer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the appearance structure of the sealing seat of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the sealing seat of the utility model;

[0021] Figure 4 This is a schematic diagram of the appearance structure of the adsorption component of the utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the adsorption component of the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the water removal component of the utility model;

[0024] Figure 7 It is a schematic diagram of the cross-sectional structure of the water-absorbing roller of the utility model.

[0025] In the figure: 1, housing; 2, input shaft; 3, output shaft; 4, sealing seat; 5, drying chamber; 6, air flow duct; 7, air cooler; 8, water collecting tray; 9, water guide pipe; 10, water inlet;

[0026] 11. water removal assembly; 111. bracket; 112. water absorption roller; 1121. central axis rod; 1122. water absorption cotton sleeve; 113. squeezing roller;

[0027] 12. Arc baffle; 13. Primary oil seal; 14. Secondary oil seal; 15. Fixed ring; 16. Sealing ring; 17. Air inlet connector; 18. One-way air outlet; 19. Water-absorbing cotton layer;

[0028] 20. adsorption component; 201. fixed sleeve; 202. partition net; 203. absorbent cotton; 204. adsorption filler;

[0029] 21. Air inlet. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] like Figures 1 to 7As shown, the utility model provides a vertical reducer with drainage and cooling function, including a shell 1, an input shaft 2 and an output shaft 3 extending from the top and the left side of the shell 1 respectively, a sealing seat 4 is provided at a position corresponding to the input shaft 2 on the shell 1, a drying chamber 5 is provided in the sealing seat 4, and the infiltrated water vapor will diffuse in the drying chamber 5 to reduce the infiltration, and the wind flow introduced into the drying chamber 5 will quickly take away the infiltrated water to ensure internal dryness, the drying chamber 5 is connected to a cold air fan 7 through an air flow duct 6, and a water collecting pan 8 is fixedly connected to the outer surface of the sealing seat 4, the water collecting pan 8 is used to collect dripping water and used for cooling, the water collecting pan 8 is connected to a water injection port 10 through a water guide pipe 9, the water collecting pan 8 is tilted as a whole, and the position where it is connected to the water guide pipe 9 is the lowest point, the water injection port 10 is connected to the cooling tank arranged on the shell 1, a dewatering component 11 is provided at the output shaft 3, an arc-shaped baffle 12 is provided above the output shaft 3, and the arc-shaped baffle 12 is fixedly connected to the shell 1;

[0032] The water removal assembly 11 includes a bracket 111, on which are respectively provided a water-absorbing roller 112 and a squeezing roller 113 which are arranged correspondingly up and down. The water-absorbing roller 112 is close to the output shaft 3, and the squeezing roller 113 is close to the water-absorbing roller 112. The water-absorbing roller 112 is composed of a central axis rod 1121 and a water-absorbing cotton sleeve 1122, and the water-absorbing cotton sleeve 1122 is sleeved on the central axis rod 1121.

[0033] Specifically, a primary oil seal 13 and a secondary oil seal 14 are respectively installed between the sealing seat 4 and the input shaft 2 , and the drying chamber 5 is located between the primary oil seal 13 and the secondary oil seal 14 .

[0034] Furthermore, a fixing ring 15 is fixedly connected to the top of the sealing seat 4, and a sealing ring 16 is provided on the inner wall of the fixing ring 15, and the sealing ring 16 performs a preliminary waterproof seal.

[0035] Furthermore, the sealing seat 4 is provided with an air inlet connector 17 and a one-way air outlet 18, both of which are connected to the drying chamber 5. The air inlet connector 17 is connected to the airflow duct 6, and the one-way air outlet 18 is used to discharge air carrying water vapor and prevent the entry of outside air.

[0036] It is worth noting that a water-absorbing cotton layer 19 is provided in the drying chamber 5, and the air inlet joint 17 and the one-way air outlet 18 are provided below the water-absorbing cotton layer 19. The water-absorbing cotton layer 19 can absorb part of the leaked water droplets and prevent the water droplets from flowing downward.

[0037] It is worth noting that the inlet position of the air cooler 7 is connected to an adsorption component 20, and an air inlet 21 is provided at one end of the adsorption component 20 away from the air cooler 7. The adsorption component 20 can adsorb water vapor and impurities in the air introduced into the drying chamber 5 to prevent water vapor from existing in the drying chamber 5.

[0038] It is worth mentioning that the adsorption component 20 includes a fixed sleeve 201, and partitions 202 are provided near both ends of the fixed sleeve 201. Absorbent cotton 203 and adsorption filler 204 are provided between the partitions 202, and the adsorption filler 204 can be set as activated carbon.

[0039] Among them, the air cooler 7 is the existing technology and will not be described in detail; at the same time, the utility model also includes a power supply, a controller and a switch, which are not the main technical points of this patent and will not be described in detail.

[0040] Working principle and process: When water falls on the vertical reducer, most of the water will fall on the water collecting tray 8, and then flow to the position of the water guide pipe 9, and finally fall into the cooling groove arranged on the shell 1. Part of the water will leak downward along the input shaft 2. At this time, the primary oil seal 13 can isolate most of the water, and part of the water vapor will leak downward. After entering the drying chamber 5 in the sealing seat 4, due to the large space of the drying chamber 5, the water vapor will diffuse in the drying chamber 5 to reduce the downward leakage of water vapor. The air cooler 7 is started regularly, and the outside air enters the adsorption component 20 through the air inlet 21. The partition net 202, absorbent cotton 203, adsorption filler 204, etc. in the fixed sleeve 201 can absorb water vapor and dust in the air. After passing through the air cooler 7, the air becomes wind flow, and the wind flow is introduced into the drying chamber 5 after passing through the wind flow duct 6, so that the liquid water in the drying chamber 5 is quickly dried and discharged from the one-way air outlet 18 along with the wind flow. Part of the water vapor will be discharged from the one-way air outlet 18. The wind will flow upward along the input shaft 2 to dry the remaining moisture. The air in the drying chamber 5 is dry, which can reduce the infiltration of moisture. The absorbent cotton layer 19 arranged in the drying chamber 5 can absorb some of the fallen water droplets. After the wind flow is introduced, the absorbent cotton layer 19 is dried by the wind flow, so as to facilitate the use of the absorbent cotton layer 19, which greatly enhances the sealing effect of the input shaft 2 of the vertical reducer. At the same time, a dewatering component 11 is arranged at the output shaft 3. When the output shaft 3 rotates, the absorbent roller 112 will be driven to rotate. The absorbent cotton sleeve 1122 of the absorbent roller 112 can absorb moisture on the outer surface of the output shaft 3. When the absorbent roller 112 rotates, the squeezing roller 113 will be driven to rotate. The squeezing roller 113 will squeeze the absorbent cotton sleeve 1122 of the absorbent roller 112 to squeeze out the absorbed water, so that the absorbent cotton sleeve 1122 can continue to absorb water, thereby preventing moisture from accumulating at the output shaft 3 and preventing water from entering and damaging the vertical reducer.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vertical reducer with drainage cooling function, comprising a housing (1), characterized in that: An input shaft (2) and an output shaft (3) extend from the top and left side of the housing (1) respectively; a sealing seat (4) is provided at a position on the housing (1) corresponding to the input shaft (2); a drying chamber (5) is provided in the sealing seat (4); the drying chamber (5) is connected to a cooling fan (7) via an air flow conduit (6); a water collecting pan (8) is fixedly connected to the outer surface of the sealing seat (4); the water collecting pan (8) is connected to a water injection port (10) via a water guide pipe (9); the water injection port (10) is connected to a cooling groove provided on the housing (1); a water removal assembly (11) is provided at the output shaft (3); an arc-shaped baffle (12) is provided above the output shaft (3); the arc-shaped baffle (12) is fixedly connected to the housing (1); The dewatering assembly (11) comprises a bracket (111), on which a water absorbing roller (112) and a squeezing roller (113) are respectively arranged in correspondence with each other in the upper and lower parts, the water absorbing roller (112) being close to the output shaft (3), the squeezing roller (113) being close to the water absorbing roller (112), the water absorbing roller (112) being composed of a central axis rod (1121) and a water absorbing cotton sleeve (1122), the water absorbing cotton sleeve (1122) being sleeved on the central axis rod (1121).

2. The vertical reducer with drainage cooling function according to claim 1, characterized in that: A primary oil seal (13) and a secondary oil seal (14) are respectively installed between the sealing seat (4) and the input shaft (2), and the drying chamber (5) is located between the primary oil seal (13) and the secondary oil seal (14).

3. The vertical reducer with drainage cooling function according to claim 1, characterized in that: A fixing ring (15) is fixedly connected to the top of the sealing seat (4), and a sealing ring (16) is provided on the inner wall of the fixing ring (15).

4. The vertical reducer with drainage cooling function according to claim 1 is characterized in that: An air inlet joint (17) and a one-way air outlet (18) are respectively provided on the sealing seat (4), the air inlet joint (17) and the one-way air outlet (18) are both connected to the drying chamber (5), and the air inlet joint (17) is connected to the air flow duct (6).

5. The vertical reducer with drainage cooling function according to claim 4 is characterized in that: A water-absorbing cotton layer (19) is provided in the drying chamber (5), and the air inlet joint (17) and the one-way air outlet (18) are provided below the water-absorbing cotton layer (19).

6. The vertical reducer with drainage cooling function according to claim 1, characterized in that: An adsorption assembly (20) is connected to the inlet of the air cooler (7), and an air inlet (21) is provided at one end of the adsorption assembly (20) away from the air cooler (7).

7. The vertical reducer with drainage cooling function according to claim 6, characterized in that: The adsorption component (20) comprises a fixed sleeve (201), wherein spacers (202) are provided near both ends of the fixed sleeve (201), and absorbent cotton (203) and adsorption fillers (204) are provided between the spacers (202).

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