Steam heat power disc type drain valve

By setting up limit blocks and screws in the filter box of the steam trap, the problem of stopping the connection of the steam pipes when replacing the filter cartridge is solved, the convenient replacement of the filter cartridge and the normal operation of the device are achieved, and the convenience of use is improved and flexibility.

CN222256103UActive Publication Date: 2024-12-27SHANGHAI BINLUN VALVE CO LTD
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Patent Information

Application Number
CN202421206301.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2024-12-27
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing steam trap needs to stop the connection of the steam pipes during the filter cleaning and maintenance, which affects the normal operation of the trap.

Method used

A steam thermodynamic disc trap is designed, allowing connection of steam pipes without stopping by setting up a limit block, filter cartridge, connecting sleeve, connecting plate, spring, push rod and guide groove in the filter box. In the case of replacement of the filter cartridge, use screws and limiting plates to achieve limiting and installation of the filter cartridge, which facilitates the installation or disassembly of the filter cartridge.

Benefits of technology

It realizes the replacement of the filter cartridge without affecting the connection of the steam pipe, ensures the normal operation of the trap, and improves the convenience and flexibility of the device.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222256103U_ABST
    Figure CN222256103U_ABST
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Abstract

The utility model provides a steam thermodynamic disc type drain valve which comprises a valve body, an inlet pipe fixedly connected to one side of the valve body and an outlet pipe fixedly connected to the other side of the valve body, a valve cap is installed at the top end of the valve body through a bolt, an air chamber is formed in the valve body, a valve plate is installed in the air chamber, and the valve plate is connected with the valve cap through a bolt. A filter box is fixedly connected to the bottom end of the valve body, a drain hole is formed in the valve body, the filter box communicates with the air chamber through the drain hole, and a replacement assembly is arranged in the filter box; when the second filter cylinder is replaced, the first filter cylinder can be pulled to move to the filter cylinder installation position, the first filter cylinder replaces the second filter cylinder to filter condensed water, connection and conveying of a steam pipeline to a valve body do not need to be stopped, a screw can control a limiting plate to limit the second filter cylinder and the first filter cylinder, and therefore the filter cylinder can be replaced conveniently. The filter cylinder I or the filter cylinder II can be conveniently mounted or dismounted, and the use convenience of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam traps, in particular to a steam thermal power disc trap. Background Art

[0002] Steam is a secondary energy source in many industrial fields. Steam traps are important control valves that ensure the normal operation of steam systems and save energy. The function of steam traps is to discharge condensed water, gas and other non-condensable gases in the steam system as quickly as possible, while preventing steam leakage to the greatest extent possible.

[0003] A steam trap provided by publication number "CN217978327U" belongs to the field of valve technology. It comprises a steam trap housing, on which an inlet pipe, a steam discharge pipe and a connecting pipe are fixedly connected, and flanges are fixedly installed on the inlet pipe and the ends of the steam discharge pipe away from the steam trap housing, a valve cap is installed on the steam trap housing by bolts, and a threaded cover is threadedly connected to the bottom end of the connecting pipe. When steam and coolant enter the inlet pipe of the device at the same time, the coolant and steam enter the second groove through the lifting valve plate under the action of pressure, and the steam is discharged through the steam discharge pipe under the action of gravity, and the coolant is discharged through the coolant discharge elbow;

[0004] However, the seats in the prior art also have the following defects:

[0005] The filter is installed inside through a threaded cover. When cleaning and maintaining the filter, the steam pipeline is connected to the valve body and the filter is disassembled and replaced by rotating the threaded cover, which affects the normal operation of the steam trap. Utility Model Content

[0006] The utility model aims to provide a steam thermal power disc type steam trap to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] It comprises a valve body, an inlet pipe fixedly connected to one side of the valve body, and an outlet pipe fixedly connected to the other side of the valve body, a valve cap is installed on the top of the valve body by bolts, an air chamber is provided inside the valve body, a valve plate is installed inside the air chamber, a filter box is fixedly connected to the bottom end of the valve body, a drain hole is provided inside the valve body, and the filter box is connected to the air chamber through the drain hole, and a replacement component is provided inside the filter box;

[0009] The replacement assembly includes a limit block, filter cartridge 1, filter cartridge 2, a connecting sleeve, a connecting plate, a spring, a push rod and a guide groove. Filter cartridge 1 and filter cartridge 2 are arranged on one side of the interior of the filter box, the end of filter cartridge 2 away from filter cartridge 1 is fixedly connected to a connecting sleeve, and the inner groove cross-section of the connecting sleeve is a T-structure, the end of filter cartridge 2 close to filter cartridge 1 is fixedly connected to a connecting plate matching the connecting sleeve, the interior of the connecting plate is slidably connected to a limit block with an L-shaped structure, a spring is fixedly connected between the limit block and the connecting plate, the side of the limit block away from the spring is fixedly connected to a push rod, and a guide groove with an arc-shaped structure is provided on the side of the filter box close to the push rod.

[0010] Preferably, a sliding block is fixedly connected to a side of the surface of the connection disk close to the push rod, and the push rod passes through one side of the sliding block and extends to the outside of the sliding block.

[0011] Preferably, a second slide groove is provided on the side of the filter box close to the slider, and a first slide groove is provided on the side of the filter box away from the slider, and the first slide groove and the second slide groove are connected through the guide groove, and the width of the second slide groove is slightly smaller than that of the first slide groove.

[0012] Preferably, a fixing block with a T-shaped structure is symmetrically fixedly connected to the surface of the connecting sleeve.

[0013] Preferably, sealing ring gaskets are fixedly connected to the surfaces of the connecting sleeve and the connecting plate.

[0014] Preferably, an installation component is provided inside the filter box, and the installation component includes a screw, a moving block and a limit plate. The screw is rotatably connected inside the filter box, and the moving block is threaded on the surface of the screw, and the moving block is slidably connected to the inside of the filter box. Limit plates with a trapezoidal structure are fixedly connected to one side of the connecting sleeve and the connecting disk at both ends of the filter box, and limiting grooves are opened on the surface of the connecting sleeve and the connecting disk close to the side of the limiting plate.

[0015] Preferably, the bottom end of the screw rod passes through the interior of the filter box and is fixedly connected to a handle disposed below the filter box.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. In the present invention, when replacing the filter cartridge 2, the filter cartridge 1 can be pulled to the filter cartridge installation position, and the filter cartridge 1 can be used to replace the filter cartridge 2 to filter the condensate, without stopping the connection and transportation of the steam pipeline to the valve body, thereby ensuring the normal operation of the steam trap;

[0018] 2. In the present invention, by setting up the installation assembly, the screw can control the limit plate to limit the filter cartridge 2 and the filter cartridge 1, so as to facilitate the installation or removal of the filter cartridge 1 or the filter cartridge 2 and improve the convenience of using the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 It is a cross-sectional view of the valve body of the utility model;

[0021] Figure 3 It is a schematic diagram of the structure of filter cartridge 1 and filter cartridge 2 of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the limit block and the push rod of the utility model;

[0023] Figure 5 It is a cross-sectional view of the filter box of the utility model.

[0024] In the figure: 1. valve body; 2. inlet pipe;

[0025] 3. Replacement components; 31. Limit block; 32. Filter cartridge 1; 33. Filter cartridge 2; 34. Connecting sleeve; 35. Connecting plate; 36. Sliding block; 37. Slide slot 1; 38. Slide slot 2; 39. Fixing block; 310. Spring; 311. Push rod; 312. Guide slot;

[0026] 4. Installation assembly; 41. Screw; 42. Moving block; 43. Limiting plate;

[0027] 5. Outlet pipe; 6. Valve cap; 7. Air chamber; 8. Valve plate; 9. Filter box; 10. Drain hole. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-5 , the utility model provides a technical solution:

[0030] Embodiment 1:

[0031] A steam thermal power disc-type steam trap, comprising a valve body 1, an inlet pipe 2 fixedly connected to one side of the valve body 1, and an outlet pipe 5 fixedly connected to the other side of the valve body 1, a valve cap 6 is installed on the top of the valve body 1 by bolts, an air chamber 7 is provided inside the valve body 1, a valve plate 8 is installed inside the air chamber 7, a filter box 9 is fixedly connected to the bottom end of the valve body 1, a drain hole 10 is provided inside the valve body 1, and the filter box 9 is connected to the air chamber 7 through the drain hole 10, and a replacement component 3 is provided inside the filter box 9;

[0032] The replacement assembly 3 includes a limit block 31, a filter cartridge 1 32, a filter cartridge 2 33, a connecting sleeve 34, a connecting plate 35, a spring 310, a push rod 311 and a guide groove 312. A filter cartridge 1 32 and a filter cartridge 2 33 are arranged on one side of the filter box 9. The end of the filter cartridge 2 33 away from the filter cartridge 1 32 is fixedly connected to the connecting sleeve 34, and the inner groove cross-section of the connecting sleeve 34 is a T-structure. The end of the filter cartridge 2 33 close to the filter cartridge 1 32 is fixedly connected to the connecting plate 35 matching the connecting sleeve 34. The inner part of the connecting plate 35 is slidably connected to the limit block 31 with an L-shaped structure. The limit block 31 and the connecting plate 35 are connected. A spring 310 is fixedly connected between the limit block 31 and the push rod 311 is fixedly connected to the side of the limit block 31 away from the spring 310, and a guide groove 312 with an arc-shaped structure is provided on the side of the filter box 9 close to the push rod 311; when the steam thermal power disc steam trap is in use, the condensate and air are transported to the inside of the valve body 1 through the limit block 31, and then enter the inside of the filter box 9 through the connecting hole, and the impurities in the condensate are filtered through the filter cartridge 2 33, and then the condensate enters the inside of the air chamber 7 through the steam trap hole 10, and pushes the valve plate 8 to move upward, and is discharged through the outlet pipe 5, and the air passes through the steam trap hole 10. When entering the air chamber 7, the valve plate 8 will block the drain hole 10 to discharge the condensed water in the steam pipe. When it is necessary to clean or replace the filter cartridge 2 33, the filter cartridge 2 33 is turned over 90 degrees to drive the push rod 311 to slide along the arc surface of the inner wall of the guide groove 312. The push rod 311 will be driven by the elastic force of the spring 310 to drive the limit block 31 to be stuck in the connecting sleeve 34, so that the connecting plate 35 on the filter cartridge 2 33 is connected with the connecting sleeve 34 of the filter cartridge 1 32, and then the filter cartridge 2 33 is pulled out of the filter box 9. At the same time, the limit block 31 will pull the filter cartridge 1 32 to move to the original position of the filter cartridge 2 33 The filter cartridge 33 is arranged so that cleaning and replacement of the filter screen will not affect the normal operation of the valve body 1. After the filter cartridge 33 is moved to the outside of the filter box 9, the filter cartridge 33 can be moved or the push rod 311 can be pressed to separate the filter cartridge 33 and the filter cartridge 1 32, so that the filter cartridge 33 can be cleaned or replaced. At the same time, a spare filter cartridge is put into the other side of the filter box 9, which is convenient for subsequent cleaning and replacement of the filter cartridge 1 32, thereby improving the flexibility of the device. When the filter cartridge 33 is disassembled, the slider 36 slides out of the slide groove 1 37, and the slide groove 1 37 opens downward, thereby preventing impurities in the slide groove 1 37 from entering the drain hole 10;

[0033] The sliding block 36 is fixedly connected to the side of the connecting plate 35 near the push rod 311, and the push rod 311 passes through one side of the sliding block 36 and extends to the outside of the sliding block 36. A sliding groove 2 38 is provided on the side of the filter box 9 near the sliding block 36, and a sliding groove 1 37 is provided on the side of the filter box 9 away from the sliding block 36. The sliding groove 1 37 and the sliding groove 2 38 are connected through the guide groove 312, and the width of the sliding groove 2 38 is slightly smaller than the sliding groove 1 37. When installing the filter cartridge 1 32, the sliding block 36 and the sliding groove 2 38 are aligned, and then the push rod 311 is pressed to push the sliding block 36 into the sliding groove 2 38, and the filter cartridge 1 32 is pushed to move into the filter box 9. The sliding groove 2 38 can limit the filter cartridge 1 32. When the filter cartridge 2 33 is disassembled, the sliding block 36 moves along the guide groove 312, so that the sliding block 36 moves to the side of the sliding groove 1 37, thereby improving the stability of the movement of the filter cartridge 2 33.

[0034] A T-shaped fixing block 39 is symmetrically fixedly connected to the surface of the connecting sleeve 34, and the fixing block 39 facilitates flipping of the filter cartridge 1 32 or the filter cartridge 2 33;

[0035] The surfaces of the connecting sleeve 34 and the connecting plate 35 are fixedly connected with sealing rings to improve the sealing effect of the filter box 9;

[0036] Embodiment 2:

[0037] In order to facilitate the positioning of the filter cartridge 1 32 and the filter cartridge 2 33 after installation, the above technical solution is provided with a mounting assembly 4 inside the filter box 9 in this embodiment. The mounting assembly 4 includes a screw 41, a moving block 42 and a limiting plate 43. The filter box 9 is rotatably connected with the screw 41, and the moving block 42 is screwed on the surface of the screw 41, and the moving block 42 is slidably connected to the inside of the filter box 9. The two ends of the filter box 9 are fixedly connected to the side of the connecting sleeve 34 and the connecting plate 35 with a limiting plate 43 of a trapezoidal structure, and the surface of the connecting sleeve 34 and the connecting plate 35 is provided with a limiting groove on the side of the limiting plate 43; the bottom end of the screw 41 passes through the filter box 9 The movable block 42 is driven upward by rotating the screw rod 41, and then the movable block 42 drives the limiting plates 43 on both sides to move upward, and the two sets of limiting plates 43 are respectively inserted into the limiting grooves inside the connecting sleeve 34 and the limiting grooves of the connecting plate 35, thereby limiting the positions of the filter cartridge 2 33 and the filter cartridge 1 32, and improving the stability of the filter cartridge installation. When the filter cartridge 2 33 is disassembled, the two sets of limiting plates 43 can be driven downward by reversing the screw rod 41, and the limiting of the filter cartridge 2 33 is released, so that the filter cartridge 2 33 can be disassembled, thereby improving the flexibility of the device.

[0038] Working principle: When the steam thermal power disc-type steam trap is in use, the condensate and air are transported to the inside of the valve body 1 through the limit block 31, and then enter the inside of the filter box 9 through the connecting hole, and the impurities in the condensate are filtered through the filter cartridge 2 33, and then the condensate enters the air chamber 7 through the drain hole 10, and pushes the valve plate 8 to move upward and is discharged through the outlet pipe 5. When the air enters the air chamber 7 through the drain hole 10, the valve plate 8 will block the drain hole 10 to realize the discharge of condensate in the steam pipe. When it is necessary to clean or replace the filter cartridge 2 33, the two sets of limit plates 43 can be driven downward by reversing the screw 41 to release the limit on the filter cartridge 2 33, and the filter cartridge 2 33 is driven to flip ninety degrees through the two sets of fixing blocks 39, so that the push rod 311 is driven to slide along the arc surface of the inner wall of the guide groove 312, and the push rod 311 will be driven by the elastic force of the spring 310 The limit block 31 is inserted into the connecting sleeve 34, so that the connecting plate 35 on the second filter cartridge 33 is connected with the connecting sleeve 34 of the first filter cartridge 32, and then the second filter cartridge 33 is pulled out of the filter box 9. At the same time, the limit block 31 will pull the filter cartridge 1 32 to move to the original filter cartridge 2 33 position, so that the filter cleaning and replacement will not affect the normal operation of the valve body 1. After the filter cartridge 2 33 moves to the outside of the filter box 9, the filter cartridge 2 33 can be moved or the push rod 311 can be pressed to separate the filter cartridge 2 33 and the filter cartridge 1 32, so that the filter cartridge 2 33 can be cleaned or replaced. At the same time, a spare filter cartridge is placed through the other side of the filter box 9, which is convenient for subsequent cleaning and replacement of the filter cartridge 1 32, thereby improving the flexibility of the device. When the filter cartridge 2 33 is disassembled, the slider 36 slides out of the slide slot 1 37, and the slide slot 1 37 opens downward, thereby preventing impurities in the slide slot 1 37 from entering the drain hole 10;

[0039] When installing the filter cartridge 1 32, the slider 36 is aligned with the slide groove 2 38, and then the push rod 311 is pressed to push the slider 36 into the slide groove 2 38, and the filter cartridge 1 32 is pushed to move into the filter box 9, and then the moving block 42 is driven to move upward by rotating the screw 41, and then the moving block 42 will drive the limiting plates 43 on both sides to move upward, and the two sets of limiting plates 43 will be respectively stuck in the limiting grooves inside the connecting sleeve 34 and the limiting grooves of the connecting disk 35, thereby limiting the positions of the filter cartridge 2 33 and the filter cartridge 1 32, thereby improving the stability of the filter cartridge installation.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steam thermal disc-type steam trap, comprising a valve body (1), an inlet pipe (2) fixedly connected to one side of the valve body (1), and an outlet pipe (5) fixedly connected to the other side of the valve body (1), a valve cap (6) being mounted on the top of the valve body (1) by means of bolts, an air chamber (7) being provided inside the valve body (1), a valve plate (8) being mounted inside the air chamber (7), a filter box (9) being fixedly connected to the bottom end of the valve body (1), a drain hole (10) being provided inside the valve body (1), and the filter box (9) being connected to the air chamber (7) through the drain hole (10), characterized in that: A replacement component (3) is arranged inside the filter box (9); The replacement assembly (3) comprises a limit block (31), a filter cartridge 1 (32), a filter cartridge 2 (33), a connecting sleeve (34), a connecting plate (35), a spring (310), a push rod (311) and a guide groove (312); a filter cartridge 1 (32) and a filter cartridge 2 (33) are arranged on one side of the interior of the filter box (9); an end of the filter cartridge 2 (33) away from the filter cartridge 1 (32) is fixedly connected to the connecting sleeve (34); the inner groove cross section of the connecting sleeve (34) is in a T-structure; the filter cartridge 2 (33) is close to the filter cartridge 1 (32); and the connecting sleeve (34) is provided with a connecting sleeve (34) at one end thereof. One end of the cylinder (32) is fixedly connected to a connection disk (35) matching the connection sleeve (34); a limit block (31) with an L-shaped structure is slidably connected inside the connection disk (35); a spring (310) is fixedly connected between the limit block (31) and the connection disk (35); a push rod (311) is fixedly connected to the side of the limit block (31) away from the spring (310); and a guide groove (312) with an arc-shaped structure is provided on a side of the filter box (9) close to the push rod (311).

2. A steam thermal disc trap according to claim 1, characterized in that: A sliding block (36) is fixedly connected to a side of the surface of the connection disk (35) close to the push rod (311), and the push rod (311) passes through one side of the sliding block (36) and extends to the outside of the sliding block (36).

3. A steam thermal disc trap according to claim 2, characterized in that: A second slide groove (38) is provided on a side of the filter box (9) close to the slider (36), and a first slide groove (37) is provided on a side of the filter box (9) away from the slider (36), and the first slide groove (37) and the second slide groove (38) are connected via the guide groove (312), and the width of the second slide groove (38) is slightly smaller than that of the first slide groove (37).

4. A steam thermal disc trap according to claim 1, characterized in that: A fixing block (39) in a T-shaped structure is symmetrically fixedly connected to the surface of the connecting sleeve (34).

5. The steam thermal disc trap according to claim 1, characterized in that: Sealing rings are fixedly connected to the surfaces of the connecting sleeve (34) and the connecting plate (35).

6. A steam thermal disc trap according to claim 1, characterized in that: The filter box (9) is provided with a mounting assembly (4) inside, and the mounting assembly (4) comprises a screw (41), a moving block (42) and a limiting plate (43). The filter box (9) is rotatably connected with the screw (41), the moving block (42) is screwed on the surface of the screw (41), and the moving block (42) is slidably connected inside the filter box (9). The two ends of the filter box (9) are fixedly connected with a limiting plate (43) with a trapezoidal structure on one side close to the connecting sleeve (34) and the connecting plate (35), and a limiting groove is provided on the surface of the connecting sleeve (34) and the connecting plate (35) on one side close to the limiting plate (43).

7. A steam thermal disc trap according to claim 6, characterized in that: The bottom end of the screw rod (41) passes through the interior of the filter box (9) and is fixedly connected to a handle arranged below the filter box (9).