Slurry dehydration device applied to quartz sand

The slurry dehydration device for quartz sand addresses inefficiencies in existing equipment by using a filter bag conveyor and extrusion dehydration system with a lifting mechanism and high-pressure gas to maintain sand thickness and prevent filter clogging, enhancing water removal efficiency.

CN222257518UActive Publication Date: 2024-12-27QINGTONGXIA MENGLONG SAND TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420942442.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-27
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

Existing mud dehydration equipment for quartz sand is inefficient due to the thin layer of quartz sand formed after initial water squeezing, leading to ineffective water removal during subsequent cycles.

Method used

A slurry dehydration device with a filter bag conveyor, high-pressure gas cylinder, and extrusion dehydration component, including a lifting mechanism and sand gathering component, to maintain a sufficient thickness of quartz sand for effective water squeezing, and a high-pressure gas system to prevent filter hole clogging.

Benefits of technology

Enhances dehydration efficiency by ensuring adequate thickness for water squeezing and prevents filter hole blockage, thereby improving the overall water removal process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222257518U_ABST
    Figure CN222257518U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of quartz sand processing, and discloses a slurry dehydration device applied to quartz sand. The filter bag conveyor is arranged to convey quartz sand slurry, meanwhile, the extrusion dewatering component is arranged and comprises the lifting component, the water squeezing barrel and the sand collecting component, in the working process, after the lifting component drives the water squeezing barrel and the sand collecting component to the proper height, the water squeezing barrel and the sand collecting component work in a matched mode, and the sand collecting component is separated from the filter bag conveyor. The sand gathering part can gather the quartz sand slurry on the conveying filter bag to a certain height to enable the quartz sand slurry to have a certain thickness, so that in the working process of the water squeezing barrel, the quartz sand slurry can be effectively squeezed, and water in the quartz sand slurry can be further efficiently discharged. By arranging a high-pressure air cylinder, high-pressure air can be sprayed out from a high-pressure air groove to the second filter bag, so that silt adhered to the conveying filter bag is blown off, and the situation that the water filtering effect is affected due to blockage of water filtering holes in the conveying filter bag is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of quartz sand processing, and in particular to a slurry dehydration device applied to quartz sand. Background Art

[0002] Quartz sand needs to be washed during the production process. The sand washing process is to flush the quartz sand with a large amount of liquid water to remove the soil mixed in the quartz sand. After sand washing, the mud needs to be dehydrated. The dehydration process is used to filter out the water mixed in the quartz sand as soon as possible. Existing mud dehydration equipment usually uses a water squeezing cylinder to squeeze the quartz sand on the conveying filter bag so that the water is separated from the quartz sand and flows out through the fine mesh holes on the conveying filter bag. However, after being squeezed by the water squeezing cylinder, the quartz sand will be spread flat on the conveying filter bag. At this time, when the water squeezing cylinder is operated for the second time, the thickness of the quartz sand is relatively thin, and the water cannot be effectively squeezed out of the quartz sand. Therefore, the dehydration efficiency is low. Utility Model Content

[0003] In view of the above problems, an embodiment of the present application provides a slurry dehydration device applied to quartz sand, which can efficiently and conveniently dehydrate quartz sand.

[0004] According to one aspect of an embodiment of the present application, a slurry dehydration device for use with quartz sand is provided. The slurry dewatering device applied to quartz sand comprises a dewatering box, wherein a filter bag conveyor is horizontally arranged in the dewatering box, wherein the output end of the filter bag conveyor extends to one side of the dewatering box and is connected with a scraper plate, wherein the filter bag conveyor comprises two symmetrically arranged driving wheels, wherein a conveying filter bag is commonly wound around the two driving wheels, wherein the conveying filter bag located above the two driving wheels is a first filter bag, and the conveying filter bag located below the two driving wheels is a second filter bag, wherein a high-pressure gas cylinder is arranged between the first filter bag and the second filter bag, wherein a high-pressure gas groove is provided on the outer side of the high-pressure gas cylinder, and wherein the high-pressure gas groove extends along the axial direction of the high-pressure gas cylinder, wherein a material discharge trough is arranged at the top of the dewatering box, wherein the bottom of the material discharge trough extends to the top of the input end of the filter bag conveyor, wherein an extrusion dewatering component is arranged at the top of the first filter bag, wherein the extrusion dewatering component comprises a lifting component, wherein a plurality of water squeezing cylinders and a plurality of sand gathering components are arranged at intervals at the bottom of the lifting component, and wherein the sand gathering component comprises two symmetrically arranged sand gathering plates, wherein a sediment flow channel with a gradually narrowing path is formed between the corresponding two sand gathering plates.

[0005] In some embodiments, a discharge port is provided on one side of the bottom of the discharge chute, and triangular baffle plates are fixedly connected to both sides of the discharge port.

[0006] In some embodiments, a support plate is disposed at the bottom of the first filter bag, the support plate is fixed to the inner wall of the dehydration box, and the top of the support plate abuts against the bottom of the first filter bag.

[0007] In some embodiments, a flushing device is included, the bottom of the dehydration box shrinks to form a discharge cone, and a clean water pipe is connected to one side of the dehydration box, and the clean water pipe extends to the top of the discharge cone.

[0008] In some embodiments, the lifting component includes a lifting plate, the water squeezing cylinder and the sand gathering component are both connected to the bottom of the lifting plate, the top of the lifting plate is connected to the inner wall of the dehydration box through a telescopic rod, and at least two limit rods are provided on the top of the lifting plate, and the limit rods extend to the top of the dehydration box through limit holes.

[0009] In some embodiments, the water squeezing cylinder and the sand gathering component are both connected to the bottom of the lifting plate through elastic support members.

[0010] The beneficial effects of the present application are as follows: in the present application, the quartz sand slurry is conveyed by setting a filter bag conveyor, and an extrusion dehydration component is set at the same time, and the extrusion dehydration component includes a lifting component, a water squeezing cylinder and a sand gathering component. During the working process, after the lifting component drives the water squeezing cylinder and the sand gathering component to a suitable height, the water squeezing cylinder and the sand gathering component work in cooperation with each other, and the sand gathering component can gather the quartz sand slurry on the conveying filter bag to a certain height, so that it has a certain thickness, so that the water squeezing cylinder can effectively squeeze the quartz sand slurry during the working process, and further can efficiently discharge the water in the quartz sand slurry. The present application also sets a high-pressure gas cylinder, and the high-pressure gas tank can spray high-pressure gas to the second filter bag to blow off the mud and sand adhering to the conveying filter bag, thereby avoiding the water filtering effect affected by the clogging of the water filter hole on the conveying filter bag.

[0011] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0013] Figure 1A schematic diagram of the overall cross-sectional structure of a slurry dehydration device applied to quartz sand provided in an embodiment of the present application;

[0014] Figure 2 A schematic diagram of the local structure of the dehydration component provided in an embodiment of the present application;

[0015] Figure 3 A schematic diagram of a partial cross-sectional structure of a sand collecting plate provided in an embodiment of the present application;

[0016] Figure 4 A schematic diagram of the local structure of the feed chute provided in the embodiment of the present application;

[0017] Figure 5 A schematic diagram of the local structure of a high-pressure gas cylinder provided in an embodiment of the present application.

[0018] The reference numerals in the specific implementation manner are as follows:

[0019] A slurry dewatering device 100 for quartz sand includes a dewatering box 110, a discharge cone 111, a clean water pipe 112, a scraper plate 113, a filter bag conveyor 120, a driving wheel 121, a conveying filter bag 122, a first filter bag 122a, a second filter bag 122b, a high-pressure gas cylinder 123, a high-pressure gas tank 123a, a support plate 124, a feed chute 130, a discharge port 131, a baffle plate 132, an extrusion dewatering component 140, a lifting component 141, a lifting plate 141a, a telescopic rod 141b, a limiting rod 141c, a water squeezing cylinder 142, a sand gathering component 143, a sand gathering plate 143a, a silt flow channel 143b, and an elastic support member 144. DETAILED DESCRIPTION

[0020] The following will describe in detail the embodiments of the technical solution of the present application in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only used as examples and cannot be used to limit the scope of protection of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present application; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned description of the drawings and any variations thereof are intended to cover non-exclusive inclusions.

[0021] Specifically, please refer to Figures 1 to 5 , Figure 1 This is a schematic diagram of the overall cross-sectional structure of a slurry dehydration device for quartz sand provided in an embodiment of the present application. Figure 2 This is a schematic diagram of the local structure of the dehydration component provided in the embodiment of the present application. Figure 3 This is a schematic diagram of a partial cross-sectional structure of a sand collecting plate provided in an embodiment of the present application. Figure 4 This is a schematic diagram of the local structure of the feed chute provided in the embodiment of the present application. Figure 5A schematic diagram of the local structure of the high-pressure gas cylinder provided in the embodiment of the present application. The slurry dewatering device 100 applied to quartz sand includes a dewatering box 110, which is used to support and set up components such as a conveying filter bag 122, a lifting component 141 and a high-pressure gas cylinder 123. At the same time, a relatively closed space can be formed inside the dewatering box 110 to prevent the water separated from the quartz sand slurry from leaking and playing the role of collecting water. A filter bag conveyor 120 is horizontally arranged in the dewatering box 110. The filter bag conveyor 120 is a prior art, which is used to convey the quartz sand slurry to be filtered. The output end of the filter bag conveyor 120 extends to one side of the dewatering box 110 and is connected to a scraper plate 113. After the quartz sand slurry on the filter bag conveyor 120 is filtered, it will be conveyed to the receiving component outside the dewatering box 110. The scraper plate 113 is used to scrape off the quartz sand adhering to the conveying filter bag 122. The scraper plate 113 can be set with reference to the prior art. The filter bag conveyor 120 includes two symmetrically arranged driving wheels 121, on which a conveying filter bag 122 is commonly wound. The driving wheels 121 drive the conveying filter bag 122 to rotate to achieve the function of conveying materials. As is well known in the art, the conveying filter bag 122 has water filtering holes. The conveying filter bag 122 is located above the two driving wheels 121 and is the first filter bag 122a, and is located below the two driving wheels 121 and is the second filter bag 122b. For the convenience of description, the conveying filter bag 122 is divided into the first filter bag 122a and the second filter bag 122b. However, it should be noted that the first filter bag 122a and the second filter bag 122b are an integrated structure, and their positions will change accordingly as the conveying filter bag 122 rotates. A high-pressure gas cylinder 123 is arranged between the first filter bag 122a and the second filter bag 122b, and a high-pressure gas groove 123a is opened on the outer side of the high-pressure gas cylinder 123. The high-pressure gas groove 123a extends along the axial direction of the high-pressure gas cylinder 123. The high-pressure gas cylinder 123 is connected to a high-pressure air pump to further spray high-pressure gas from the high-pressure gas groove 123a to the second filter bag 122b to blow off the sediment adhering to the above-mentioned water filter holes at the conveying filter bag 122. A feed trough 130 is provided at the top of the dewatering box 110, and the bottom of the feed trough 130 extends to the top of the input end of the filter bag conveyor 120. The quartz sand slurry is added from the feed trough 130 and falls onto the filter bag conveyor 120. An extrusion dewatering component 140 is provided at the top of the first filter bag 122a. The extrusion dewatering component 140 is used to squeeze the slurry on the conveying filter bag 122 to complete rapid drainage. The extrusion dewatering component 140 includes a lifting component 141, and the lifting component 141 is used to drive the water squeezing cylinder 142 and the sand gathering component 143 to rise and fall. A plurality of water squeezing cylinders 142 and a plurality of sand gathering components 143 are arranged at intervals at the bottom of the lifting component 141. The water squeezing cylinder 142 is a prior art. After the water squeezing cylinder 142 is driven to fall by the lifting plate 141a, the water squeezing cylinder 142 squeezes the quartz sand slurry on the conveying filter bag 122 and rolls.The sand gathering component 143 includes two symmetrically arranged sand gathering plates 143a, and a sediment flow channel 143b with a gradually narrowing path is formed between the two corresponding sand gathering plates 143a. During operation, the bottom end of the sand gathering plate 143a will abut against the top of the conveying filter bag 122, and then the material on the conveying filter bag 122 will gradually gather toward the middle when passing through the sediment flow channel 143b, so that the quartz sand slurry on the conveying filter bag 122 has a sufficient thickness, so that the water squeezing cylinder 142 behind it can effectively squeeze out the water in the quartz sand slurry.

[0022] As can be seen from the above, in the embodiment of the present application, the quartz sand slurry is conveyed by setting a filter bag conveyor 120, and an extrusion and dehydration component 140 is set at the same time. The extrusion and dehydration component 140 includes a lifting component 141, a water squeezing cylinder 142 and a sand gathering component 143. During operation, after the lifting component 141 drives the water squeezing cylinder 142 and the sand gathering component 143 to a suitable height, the water squeezing cylinder 142 and the sand gathering component 143 cooperate with each other to work. The sand gathering component 143 can gather the quartz sand slurry on the conveying filter bag 122 to a certain height so that it has a certain thickness, so that the water squeezing cylinder 142 can effectively squeeze the quartz sand slurry during operation, and further can efficiently discharge water from the quartz sand slurry. The present application also provides a high-pressure gas cylinder 123, and the high-pressure gas tank 123a can spray high-pressure gas to the second filter bag 122b to blow off the mud and sand adhering to the conveying filter bag 122, thereby avoiding the water filtering effect being affected by the blockage of the water filtering holes on the conveying filter bag 122.

[0023] In some embodiments, a discharge port 131 is provided at one side of the bottom of the feed chute 130, and triangular baffle plates 132 are fixedly connected to both sides of the discharge port 131. In the embodiment of the present application, the baffle plates 132 are provided to prevent the quartz sand slurry falling from the feed chute 130 onto the conveying filter bag 122 from falling along both sides of the conveying filter bag 122. At the same time, the baffle plates 132 also have a certain gathering effect, which can make the quartz sand slurry have a certain initial thickness after falling onto the conveying filter bag 122, so as to facilitate the subsequent squeezing operation of the squeezing cylinder 142.

[0024] In some embodiments, a support plate 124 is provided at the bottom of the first filter bag 122a, the support plate 124 is fixed to the inner wall of the dehydration box 110, and the top of the support plate 124 abuts against the bottom of the first filter bag 122a. In the embodiment of the present application, the support plate 124 is provided to provide a fulcrum for the bottom of the first filter bag 122a, thereby further improving the working efficiency and stability of the extrusion cylinder.

[0025] In some embodiments, a flushing device is included, and the bottom of the dewatering box 110 is contracted to form a discharge cone 111. A clean water pipe 112 is connected to one side of the dewatering box 110, and the clean water pipe 112 extends to the top of the discharge cone 111. In the embodiment of the present application, the flushing device is provided to flush the discharge cone 111 to flush out the silt adhering to the discharge cone 111.

[0026] In some embodiments, the lifting component 141 includes a lifting plate 141a, the water squeezing cylinder 142 and the sand collecting component 143 are both connected to the bottom of the lifting plate 141a, the top of the lifting plate 141a is connected to the inner wall of the dehydration box 110 through the telescopic rod 141b, and at least two limiting rods 141c are provided on the top of the lifting plate 141a, and the limiting rods 141c extend to the top of the dehydration box 110 through the limiting holes. The embodiment of the present application provides a specific setting method of the lifting plate 141a, the telescopic rod 141b is used to drive the lifting plate 141a to lift, and the limiting rod 141c limits the movement of the lifting plate 141a in the horizontal direction to ensure the stability of the lifting plate 141a during the activity.

[0027] In some embodiments, the water squeezing cylinder 142 and the sand gathering component 143 are both connected to the bottom of the lifting plate 141a through the elastic support member 144. In the embodiment of the present application, through the above arrangement, when the water squeezing cylinder 142 squeezes the quartz sand slurry, if the thickness of the quartz sand slurry is too large, the elastic support member 144 will shrink after being compressed, otherwise the elastic support member 144 pushes the water squeezing cylinder 142 to fall, thereby realizing the adaptive adjustment of the water squeezing cylinder 142. It should be noted that the elastic support member installed on the water squeezing cylinder 142 and the elastic support member 144 connected to the sand gathering component 143 can select elastic members with the same or different elastic coefficients according to actual use conditions.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application is described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

Claims

1. A slurry dehydration device for quartz sand, characterized in that: It comprises a dewatering box, a filter bag conveyor is horizontally arranged in the dewatering box, the output end of the filter bag conveyor extends to one side of the dewatering box and is connected to a scraper plate, the filter bag conveyor comprises two symmetrically arranged driving wheels, a conveying filter bag is commonly wound around the two driving wheels, the conveying filter bag located above the two driving wheels is a first filter bag, and the conveying filter bag located below the two driving wheels is a second filter bag, a high-pressure gas cylinder is arranged between the first filter bag and the second filter bag, a high-pressure gas groove is opened on the outer side of the high-pressure gas cylinder, and the high-pressure gas groove extends along the axial direction of the high-pressure gas cylinder; A feed chute is arranged on the top of the dewatering box, and the bottom of the feed chute extends to the top of the input end of the filter bag conveyor. An extrusion dewatering component is arranged on the top of the first filter bag, and the extrusion dewatering component includes a lifting component, and a plurality of water squeezing cylinders and a plurality of sand gathering components are arranged at intervals at the bottom of the lifting component. The sand gathering component includes two symmetrically arranged sand gathering plates, and a sediment flow channel with a gradually narrowing path is formed between the corresponding two sand gathering plates.

2. The slurry dehydration device for quartz sand according to claim 1, characterized in that: A discharge port is arranged at one side of the bottom of the discharge chute, and triangular baffle plates are respectively fixedly connected to both sides of the discharge port.

3. The slurry dehydration device for quartz sand according to claim 1, characterized in that: A support plate is provided at the bottom of the first filter bag, the support plate is fixed on the inner wall of the dehydration box, and the top of the support plate abuts against the bottom of the first filter bag.

4. The slurry dehydration device for quartz sand according to claim 1, characterized in that: It comprises a flushing device. The bottom of the dehydration box shrinks to form a discharge cone. One side of the dehydration box is connected with a clean water pipe, and the clean water pipe extends to the top of the discharge cone.

5. The slurry dehydration device for quartz sand according to claim 1, characterized in that: The lifting component includes a lifting plate, the water squeezing cylinder and the sand gathering component are both connected to the bottom of the lifting plate, the top of the lifting plate is connected to the inner wall of the dehydration box through a telescopic rod, and at least two limiting rods are arranged on the top of the lifting plate, and the limiting rods extend to the top of the dehydration box through limiting holes.

6. The slurry dehydration device for quartz sand according to claim 5, characterized in that: The water squeezing cylinder and the sand gathering component are both connected to the bottom of the lifting plate through elastic supporting parts.