Dynamic continuous roller drying device

By using a hoist, a motor-driven pulley and feeding roller, a gear transmission system, a curved funnel and multiple storage tanks in the dynamic continuous drum drying device, the problem of tea breaking during drying is solved, and the problem of tea leaves is improved. The quality and drying efficiency of tea leaves.

CN222257572UActive Publication Date: 2024-12-27JIANGAN COUNTY ZHUDU TEE IND CO LTD
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Patent Information

Application Number
CN202421127377.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing dynamic continuous drum drying device will be squeezed when the tea leaves enter the spiral blades, causing some tea leaves to break and affect the quality of the tea leaves after drying.

Method used

A dynamic continuous drum drying device is designed to transfer tea leaves to the top of the funnel through a hoist, and a motor drives the pulley and feeding roller to rotate the tea leaves to slide down on the feeding plate. Combined with the gear transmission system, the tea leaves are pushed into drying. The machine uses a curved funnel and multiple storage tanks to reduce tea breakage, and uses silicone to push the roller shaft and guard plate cleaning tank to improve tea integrity and cleanliness.

Benefits of technology

It effectively reduces the crushing rate of tea, keeps the shape of the tea intact after drying, improves the quality of the tea, and ensures the cleanliness of the filling tank, ensuring efficient drying and quality output of the tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dynamic continuous drum drying device. The device comprises a dryer and an elevator, one end of the dryer is fixedly provided with a feeding shell, the inner wall of the feeding shell is fixedly provided with a rotating chamber, the inner wall of the rotating chamber is rotatably connected with a feeding roll shaft, one side of the rotating chamber is fixedly provided with a feeding plate, and the top of the feeding shell is fixedly provided with a funnel; and a belt pulley is fixedly mounted at one end of the feeding roller shaft. Tea leaves are conveyed to the top of the funnel through the elevator and fall into the containing groove, the motor is started to drive the first belt and the belt pulley to rotate, the feeding roller shaft rotates to rotate the containing groove containing the tea leaves to one side of the feeding plate, and the tea leaves can fall onto the feeding plate and slide into the drying machine to be dried; by means of the structure, the problem that tea leaves are broken in the prior art can be solved in the feeding process, the dried tea leaves are kept complete in shape, and the quality of the dried tea leaves is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea drying, in particular to a dynamic continuous drum drying device. Background Art

[0002] The dynamic continuous drum drying device is a device used for drying tea leaves. It usually consists of a long drum with a heat source and a hot air circulation system inside the drum to provide heat and air flow to dry the tea leaves.

[0003] The existing drum drying device adds the rolled tea leaves into an elevator, lifts the tea leaves and drops them into a funnel at one end of the drying device. A round tube is provided at the bottom of the funnel and is connected to the inside of the drum. The tea leaves are pushed forward by the rotation of the spiral blades in the round tube, so that the tea leaves are continuously added to the drum dryer for drying. However, when the tea leaves enter the round tube and are pushed forward by the rotating spiral blades, the tea leaves in contact with the outer side of the spiral blades are squeezed by the round tube and the spiral blades, resulting in part of the tea leaves being crushed by the squeezing force generated by the rotation. A large amount of debris is produced after drying, affecting the quality of the tea leaves. Utility Model Content

[0004] The purpose of the utility model is to provide a dynamic continuous drum drying device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dynamic continuous drum drying device, comprising a dryer and an elevator, a feeding shell is fixedly installed at one end of the dryer, a rotating chamber is fixedly installed on the inner wall of the feeding shell, a feeding roller is rotatably connected to the inner wall of the rotating chamber, a containing groove is provided on the outer wall of the feeding roller, a feeding plate is fixedly installed on one side of the rotating chamber, a funnel is fixedly installed on the top of the feeding shell, a pulley is fixedly installed on one end of the feeding roller, a motor is fixedly installed on the top of the feeding shell, a first belt is connected to the rotating shaft of the motor and the tooth groove of the pulley, one side of the elevator is fixedly installed at one end of the dryer, and the discharge end of the elevator is directly above the funnel.

[0006] By adopting the above technical solution, the elevator conveys the tea leaves to the top of the funnel and drops them into the containing trough. The motor drives the first belt and the pulley to rotate, so that the feeding roller rotates to rotate the containing trough containing the tea leaves to one side of the feeding plate. The tea leaves will fall onto the feeding plate and slide into the dryer for drying.

[0007] Preferably, the inner wall of the feeding shell at one end of the feeding plate is rotatably connected to a pushing roller, one end of the pushing roller is fixedly installed with a gear, one side of the dryer is fixedly connected to a fixing plate, the inner wall of the fixing plate is rotatably connected to a gear shaft, the outer wall of the gear shaft and one end of the feeding roller are transmission-connected to a second belt, and the gear shaft is meshingly connected to the gear.

[0008] By adopting the above technical solution, the gear shaft is driven to rotate by the second belt, and the gear shaft drives the meshing gear to rotate, so that the push roller can rotate to push part of the tea leaves that have not slipped off into the interior of the dryer for drying.

[0009] Preferably, a protective plate is rotatably connected to one side of the feeding shell, and a cleaning groove is provided on the outer wall of the feeding shell inside the protective plate.

[0010] By adopting the above technical solution, the cleaning slot can be opened by opening the protective plate, and the tea leaves stuck in the holding slot can be cleaned out to avoid long-term adhesion and rot that affects the quality of other tea leaves, thereby ensuring the cleanliness of the holding slot.

[0011] Preferably, the bottom corners of the funnel are arc-shaped, the width of the containing groove is the same as the bottom width of the funnel, and five containing grooves are evenly arranged on the outer wall of the feeding roller.

[0012] By adopting the above technical solution, the bottom corners of the funnel can be curved to facilitate the fallen tea leaves to slide into the holding slots. When the five holding slots rotate at the same width, the tea leaves can be evenly added to the dryer in batches for drying.

[0013] Preferably, the pushing roller is composed of a rotating shaft and a silicone plate, and the bottom end of the silicone plate does not contact the upper surface of the feeding plate.

[0014] By adopting the above technical solution, the push plate of the push roller can be made of silicone. The silicone plate has high heat resistance and can adapt to the internal high temperature environment. At the same time, the silicone plate is relatively soft. When pushing more tea leaves, the problem of pushing and breaking the tea leaves can be avoided, thereby improving the shape integrity of the tea leaves during transportation.

[0015] Preferably, the diameter of one end of the feeding roller shaft is the same as the diameter of the gear shaft, and the transmission ratio of the gear shaft and the gear is the same.

[0016] By adopting the above technical solution, by setting the feeding roller shaft and the gear shaft to have the same diameter, and the transmission ratio of the gear shaft and the gear to be the same, it can be ensured that the feeding roller shaft and the pushing roller shaft rotate at the same speed, thereby achieving the effect of synchronous feeding.

[0017] Preferably, the width of the cleaning groove is the same as the width of the containing groove, and a plurality of holes are formed on the outer wall of the protective plate.

[0018] By adopting the above technical solution, the width of the cleaning groove is the same as the width of the holding groove, so that all the tea leaves stuck in the holding groove can be directly cleaned during cleaning, thereby improving the efficiency of cleaning the tea leaves. When holes are opened on the surface of the protective plate to play a ventilating role, it is also possible to observe through the holes whether there are tea leaves stuck inside.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] (1) The tea leaves are conveyed to the top of the hopper by an elevator and fall into the holding trough. The motor is started to drive the first belt and the pulley to rotate, so that the feeding roller rotates to rotate the holding trough containing the tea leaves to one side of the feeding plate. The tea leaves fall onto the feeding plate and slide into the dryer for drying. This structure reduces the problem of broken tea leaves in the prior art during the feeding process, keeps the shape of the tea leaves intact after drying, and improves the quality of the tea leaves after drying.

[0021] (2) The feeding roller can rotate to drive the second belt to rotate, which in turn drives the gear shaft to rotate. The gear shaft drives the meshing gear to rotate, so that the push roller can rotate to push some of the tea leaves that have not fallen into the dryer for drying, thereby ensuring that all the tea leaves added can slide into the dryer for drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;

[0023] Figure 2 It is a top view of the overall structure of the device of the utility model;

[0024] Figure 3 This is a cross-sectional view of the feed port structure of the utility model;

[0025] Figure 4 It is a schematic diagram of the transmission structure of the utility model.

[0026] In the figure: 1. Dryer; 2. Elevator; 3. Feeding shell; 4. Rotating chamber; 5. Feeding roller; 6. Holding trough; 7. Feeding plate; 8. Funnel; 9. Pulley; 10. Motor; 11. First belt; 12. Push roller; 13. Fixed plate; 14. Gear; 15. Gear shaft; 16. Second belt; 17. Protective plate; 18. Cleaning trough. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The following is combined with Figure 1-4 The utility model is described in further detail.

[0029] See also Figures 1 to 4 The utility model provides an embodiment: a dynamic continuous drum drying device, including a dryer 1 and an elevator 2. A feeding shell 3 is fixedly installed at one end of the dryer 1. A rotating chamber 4 is fixedly installed on the inner wall of the feeding shell 3. A feeding roller 5 is rotatably connected to the inner wall of the rotating chamber 4. The feeding roller 5 can rotate in the rotating chamber 4 to transfer the tea leaves to one side for easy addition to the dryer 1. A holding groove 6 is opened on the outer wall of the feeding roller 5. The holding groove 6 can catch the fallen tea leaves for holding. When rotating to one side, the tea leaves can slide down and enter the dryer 1. A feeding plate 7 is fixedly installed on one side of the rotating chamber 4. The feeding plate 7 is used to catch the tea leaves so that they slide down and are guided into the dryer 1 for drying. A funnel 8 is fixedly installed on the top of the feeding shell 3. The funnel 8 is used to catch and collect the tea leaves dropped from the elevator 2 for adding into the containing groove 6. A pulley 9 is fixedly installed on one end of the feeding roller 5. A motor 10 is fixedly installed on the top of the feeding shell 3. The rotating shaft of the motor 10 and the tooth groove transmission of the pulley 9 are connected with a first belt 11. The motor 10 drives the first belt 11 to rotate the pulley 9 and the feeding roller 5 for feeding. One side of the elevator 2 is fixedly installed at one end of the dryer 1, and the discharging end of the elevator 2 is directly above the funnel 8. This structure can reduce the problem of broken tea leaves in the prior art during the feeding process, so that the shape of the tea leaves after drying remains intact, and the quality of the tea leaves after drying is improved.

[0030] See also Figure 3 and Figure 4 The inner wall of the feeding shell 3 at one end of the feeding plate 7 is rotatably connected with a pushing roller 12, and the pushing roller 12 is used to rotate and push the tea leaves that will slide down to enter the dryer 1. A gear 14 is fixedly installed on one end of the pushing roller 12, and a fixing plate 13 is fixedly connected to one side of the dryer 1. The inner wall of the fixing plate 13 is rotatably connected with a gear shaft 15. The operation of the gear shaft 15 and the gear 14 can change the direction of transmission rotation, so that the pushing roller 12 rotates toward the inside of the dryer 1. The outer wall of the gear shaft 15 and one end of the feeding roller 5 are transmission-connected with a second belt 16, and the transmission connection is performed through the second belt 16, so that the power of the pushing roller 12 comes from the motor 10, thereby improving the power utilization rate of the motor 10, and the gear shaft 15 is meshed with the gear 14;

[0031] A protective plate 17 is rotatably connected to one side of the feeding shell 3, and a cleaning groove 18 is provided on the outer wall of the feeding shell 3 inside the protective plate 17. The protective plate 17 is opened to open the cleaning groove 18, so that the tea leaves stuck in the holding groove 6 can be cleaned up to avoid long-term adhesion and rot affecting the quality of other tea leaves, thereby ensuring the cleanliness of the holding groove 6. The bottom edges of the funnel 8 are arc-shaped, and the arc-shaped bottom edges of the funnel 8 facilitate the fallen tea leaves to slide into the holding groove 6. The width of the holding groove 6 is the same as the bottom width of the funnel 8, and five holding grooves 6 are evenly provided on the outer wall of the feeding roller 5. When the five holding grooves 6 rotate at the same width, the tea leaves can be evenly added to the dryer 1 in batches for drying.

[0032] See also Figure 1 , Figure 3 and Figure 4 The pushing roller 12 is composed of a rotating shaft and a silicone plate. The pushing plate of the pushing roller 12 is made of silicone. The silicone plate has high heat resistance and is adapted to the internal high temperature environment. The bottom end of the silicone plate does not contact the upper surface of the feeding plate 7. The silicone plate is relatively soft. When pushing more tea leaves, the problem of pushing broken tea leaves can be avoided, and the integrity of the shape of the tea leaves during transportation is improved. The diameter of one end of the feeding roller 5 is the same as the diameter of the gear shaft 15, and the gear shaft 15 has the same transmission ratio as the gear 14, which can ensure that the feeding roller 5 and the pushing roller 12 rotate at the same speed, achieving the effect of synchronous operation and feeding. The width of the cleaning groove 18 is the same as the width of the holding groove 6. By making the width of the cleaning groove 18 the same as the width of the holding groove 6, all the tea leaves adhering to the holding groove 6 can be directly cleaned during cleaning, thereby improving the efficiency of cleaning the tea leaves. A plurality of holes are provided on the outer wall of the protective plate 17. When the holes are provided on the surface of the protective plate 17 for ventilation, it is also possible to observe whether there are tea leaves adhering to the inside through the holes.

[0033] Working principle: When in use, first, the elevator 2 will lift the tea leaves and drop them into the funnel 8. The tea leaves in the funnel 8 will enter the containing groove 6. The starting motor 10 will drive the first belt 11 and the pulley 9 to rotate, so that the feeding roller 5 will rotate to rotate the containing groove 6 containing the tea leaves to one side of the feeding plate 7. The tea leaves will fall on the feeding plate 7 and slide into the dryer 1. At the same time, some tea leaves that have not slipped can be driven by the rotation of the feeding roller 5 to drive the second belt 16 to rotate, and the gear shaft 15 will be driven to rotate. The gear shaft 15 will drive the meshing gear 14 to rotate, so that the push roller 12 can rotate to push some of the tea leaves that have not slipped into the inside of the dryer 1 for drying.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.

Claims

1. A dynamic continuous drum drying device, comprising a dryer and an elevator, characterized in that: A feeding shell is fixedly installed at one end of the dryer, a rotating chamber is fixedly installed on the inner wall of the feeding shell, a feeding roller is rotatably connected to the inner wall of the rotating chamber, a containing groove is provided on the outer wall of the feeding roller, a feeding plate is fixedly installed on one side of the rotating chamber, a funnel is fixedly installed on the top of the feeding shell, a pulley is fixedly installed on one end of the feeding roller, a motor is fixedly installed on the top of the feeding shell, a rotating shaft of the motor and a tooth groove transmission of the pulley are connected with a first belt, one side of the elevator is fixedly installed at one end of the dryer, and the discharge end of the elevator is directly above the funnel.

2. A dynamic continuous drum drying device according to claim 1, characterized in that: The inner wall of the feeding shell at one end of the feeding plate is rotatably connected to a pushing roller, one end of the pushing roller is fixedly installed with a gear, one side of the dryer is fixedly connected to a fixing plate, the inner wall of the fixing plate is rotatably connected to a gear shaft, the outer wall of the gear shaft and one end of the feeding roller are transmission-connected with a second belt, and the gear shaft is meshingly connected to the gear.

3. A dynamic continuous drum drying device according to claim 1, characterized in that: A protective plate is rotatably connected to one side of the feeding shell, and a cleaning groove is provided on the outer wall of the feeding shell inside the protective plate.

4. A dynamic continuous drum drying device according to claim 1, characterized in that: The bottom corners of the funnel are arc-shaped, the width of the containing groove is the same as the bottom width of the funnel, and five containing grooves are evenly opened on the outer wall of the feeding roller shaft.

5. A dynamic continuous drum drying device according to claim 2, characterized in that: The pushing roller is composed of a rotating shaft and a silica gel plate, and the bottom end of the silica gel plate is not in contact with the upper surface of the feeding plate.

6. A dynamic continuous drum drying device according to claim 2, characterized in that: The diameter of one end of the feeding roller shaft is the same as the diameter of the gear shaft, and the transmission ratio of the gear shaft and the gear is the same.

7. A dynamic continuous drum drying device according to claim 3, characterized in that: The width of the cleaning groove is the same as that of the containing groove, and a plurality of holes are formed on the outer wall of the protection plate.