Adjusting type pipe wall detection device for PE pipe production

By designing a pipe wall detection device for the production of adjustable PE pipes, using gas pressure and sliding channel structure, the problem of cumbersome pipe wall detection operation in the prior art is solved, and fast and accurate pipe wall detection is achieved, suitable for different sizes pipes improve production efficiency.

CN222258629UActive Publication Date: 2024-12-27JIANGSU TONGHUI PIPE IND CO LTD
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Patent Information

Application Number
CN202420844356.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-27
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

In the prior art, the detection of pipe wall cracks of PE pipes requires the operator to check one by one by one with handheld equipment, which is cumbersome and has low efficiency.

Method used

A pipe wall detection device for the production of adjustable PE pipes is designed, including an operating table, a vertical box, a sliding channel, a positioning box, a pressure sensor and a wind power assembly. The pipe wall is detected by gas pressure, and the sliding channel and an electric push rod are realized. The positioning and detection of pipes are suitable for pipes of different lengths and diameters.

Benefits of technology

It realizes the rapid and convenient pipe wall detection, improves production efficiency, can accurately identify whether there are cracks in the pipe, and is suitable for pipes of different sizes, simplifying the operation process.

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Patent Text Reader

Abstract

The utility model discloses an adjusting type pipe wall detection device for PE pipe production, and relates to the technical field of pipe wall detection devices, the adjusting type pipe wall detection device comprises an operation table, a cavity is arranged in the operation table, two ends of the upper surface of the operation table are fixedly connected with vertical boxes, the vertical boxes are communicated with the cavity, the upper half section of each vertical box is provided with a sliding channel, and the sliding channel is communicated with the cavity. Sliding boxes are slidably connected into the sliding channel, positioning boxes are fixedly connected to the ends, close to each other, of the two sliding boxes, the PE pipe body is positioned between the two positioning boxes, the positioning boxes are in a circular truncated cone shape, the outer diameter of the ends, close to the sliding boxes, of the positioning boxes is large, and air holes are formed in the positioning boxes. A second air groove is formed in the inner wall of the sliding channel in a penetrating mode. According to the adjustable pipe wall detection device for PE pipe production, the vertical box, the sliding box, the positioning box and other structures are arranged, the wall body of the PE pipe body can be rapidly detected through gas pressure, and the production and processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe wall detection devices, in particular to a pipe wall detection device for the production of adjustable PE pipes. Background Art

[0002] After PE pipes are produced, their quality needs to be sampled, and pipe wall crack detection is one of the routine sampling items.

[0003] In the prior art, pipe wall crack detection is usually performed by operators using handheld detection equipment to check the periphery of the pipe one by one, which is a relatively cumbersome operation.

[0004] Therefore, it is necessary to propose a pipe wall detection device for regulating PE pipe production to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a pipe wall detection device for the production of adjustable PE pipes, so as to solve the problem that the pipe wall crack detection in the prior art is usually carried out by operators holding the detection equipment to check one by one on the periphery of the pipe, which is a relatively cumbersome operation.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe wall detection device for the production of adjustable PE pipes, comprising an operating table, a cavity is opened inside the operating table, both ends of the upper surface of the operating table are fixedly connected with vertical boxes, the vertical boxes are communicated with the cavity, the upper half of the vertical boxes is provided with a sliding channel, the sliding box is slidably connected inside the sliding channel, two sliding boxes are fixedly connected with positioning boxes on one end close to each other, and the PE pipe body is positioned between the two positioning boxes, the positioning box is truncated cone-shaped, and the outer diameter close to the end of the sliding box is large, the positioning box is provided with a wind hole, the inner wall of the sliding channel is penetrated with a second wind groove, the wall body of the positioning box is penetrated with a first wind groove, the first wind groove cooperates with the second wind groove, a support box is provided between the two vertical boxes, the top of the support box is communicated with an arc box for supporting the PE pipe body, the top of the arc box is provided with a suction hole, and the upper surface of the operating table is provided with a wind component that cooperates with the cavity and the support box.

[0007] Preferably, the wind power component includes a pump body, which is fixedly mounted on an operating table. The pump body has an air outlet end and two air inlet ends, and solenoid valves are fixedly mounted on the air outlet end and the air inlet end, wherein the air outlet end is connected to the cavity, one air inlet end is connected to the support box, and the other air inlet end is connected to the external atmospheric environment.

[0008] Preferably, the first air ducts are provided in plurality, and the plurality of first air ducts are distributed at equal distances.

[0009] Preferably, the second wind slot is sealed with a second magnet, the second magnet is fixedly connected to a second spring, the end of the second spring away from the second magnet is fixedly connected to a support block, the support block is fixedly connected to the inner wall of the vertical box, the first wind slot is sealed with a first magnet, the first magnet is fixedly connected to a first spring, the end of the first spring away from the first magnet is fixedly connected to the inner wall of the sliding box, and the first magnet and the second magnet repel each other.

[0010] Preferably, a pressure sensor is fixedly connected to one of the positioning boxes.

[0011] Preferably, a block is fixedly connected to one end of the sliding box away from the positioning box, and an electric push rod is fixedly connected between the block and the vertical box.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The utility model can quickly detect the wall of the PE pipe body through gas pressure by setting structures such as a vertical box, a sliding box and a positioning box, thereby improving the efficiency of production and processing;

[0014] 2. By observing the value change of the pressure sensor, if the pressure value remains unchanged, the PE pipe body has no cracks; if the pressure value continues to decrease, the PE pipe body has cracks. The operation is simple and convenient;

[0015] 3. Use the support box, arc box and suction hole to perform negative pressure adsorption on the PE pipe body, so that it is fixed on the arc box for easy detection;

[0016] 4. Since the positions of the two positioning boxes can be adjusted, the pipe wall detection device can meet the needs of PE pipe bodies of different lengths, thereby improving the applicability of the pipe wall detection device;

[0017] 5. The inclined outer wall of the positioning box abuts against the end of the positioning box, which can improve the stability of the positioning of the PE pipe body and can meet the needs of PE pipe bodies of different diameters, further improving the applicability of the pipe wall detection device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a schematic diagram of the structure of a pipe wall detection device for use in the production of adjustable PE pipes.

[0019] Figure 2 The utility model is a schematic diagram of the cross-sectional structure of a pipe wall detection device for use in the production of adjustable PE pipes.

[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure in the middle.

[0021] Figure 4 For this utility model Figure 2 Enlarged schematic diagram of the structure at point B in the middle.

[0022] Figure 5 For this utility model Figure 2 Enlarged schematic diagram of the structure at point C in the middle.

[0023] Figure 6 This is a schematic diagram of the operating table and cavity structure of the utility model.

[0024] In the figure: 1, operating table; 2, vertical box; 3, cavity; 4, sliding channel; 5, sliding box; 6, positioning box; 7, air hole; 8, first air slot; 9, first magnet; 10, first spring; 11, second air slot; 12, second magnet; 13, second spring; 14, support block; 15, electric push rod; 16, support box; 17, arc box; 18, suction hole; 19, pump body; 20, PE pipe body; 21, pressure sensor; 22, block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clarify the technical solutions in the embodiments of the utility model; it is completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] The utility model provides Figure 1 to Figure 6 The pipe wall detection device for the production of an adjustable PE pipe shown in the figure comprises an operating table 1, a cavity 3 is provided inside the operating table 1, and both ends of the upper surface of the operating table 1 are fixedly connected with a vertical box 2, and the vertical box 2 is connected with the cavity 3. The upper half of the vertical box 2 is provided with a sliding channel 4, and a sliding box 5 is slidably connected inside the sliding channel 4. A positioning box 6 is fixedly connected to one end of the two sliding boxes 5 that are close to each other, and the PE pipe body 20 is positioned between the two positioning boxes 6.

[0027] When the two positioning boxes 6 move toward each other, the PE pipe body 20 can be clamped and fixed. Since the positions of the two positioning boxes 6 are adjustable, the pipe wall detection device can meet the needs of PE pipe bodies 20 of different lengths, thereby improving the applicability of the pipe wall detection device.

[0028] In order to control the movement of the sliding box 5 , a block 22 is fixedly connected to one end of the sliding box 5 away from the positioning box 6 , and an electric push rod 15 is fixedly connected between the block 22 and the vertical box 2 .

[0029] To improve the stability of positioning, the positioning box 6 is truncated and has a larger outer diameter near the end of the sliding box 5. The inclined outer wall of the positioning box 6 abuts against the end of the positioning box 6, which can improve the stability of positioning the PE pipe body 20 and meet the requirements of PE pipe bodies 20 of different diameters, further improving the applicability of the pipe wall detection device.

[0030] In actual use, a rubber block may be provided on the outer wall of the positioning box 6 to improve the sealing performance.

[0031] In order to supply air to the interior of the PE pipe body 20, an air hole 7 is opened on the positioning box 6, a second air groove 11 is opened through the inner wall of the sliding channel 4, and a first air groove 8 is opened through the wall of the positioning box 6. There are multiple first air grooves 8, and the multiple first air grooves 8 are equidistantly distributed. The first air grooves 8 cooperate with the second air grooves 11.

[0032] Since the slide box 5 needs to slide inside the slide channel 4, in order to keep the slide box 5 connected with the vertical box 2, the second wind slot 11 is sealed with a second magnet 12, the second magnet 12 is fixedly connected with a second spring 13, the second spring 13 is fixedly connected with a support block 14 at one end away from the second magnet 12, and the support block 14 is fixedly connected to the inner wall of the vertical box 2. The first wind slot 8 is sealed with a first magnet 9, the first magnet 9 is fixedly connected with a first spring 10, the first spring 10 is fixedly connected to the inner wall of the slide box 5 at one end away from the first magnet 9, the first magnet 9 and the second magnet 12 are matched to repel each other, and the magnetic properties of the first magnet 9 and the second magnet 12 are the same on the side close to each other.

[0033] Specifically, when one of the first air slots 8 corresponds to the second air slot 11, since the magnetic properties of the first magnet 9 and the second magnet 12 on the side close to each other are the same, the first magnet 9 and the second magnet 12 move in opposite directions, so that a gap appears between the first magnet 9 and the first air slot 8, and a gap appears between the second magnet 12 and the second air slot 11, and the sliding box 5 is connected with the vertical box 2;

[0034] In specific use, the sliding channel 4, the second wind slot 11, the second magnet 12 and other structures can be set to a suitable length to ensure that when the sliding box 5 moves, there is always a first wind slot 8 corresponding to it, and the first magnet 9 and the second magnet 12 repel each other.

[0035] In order to improve the accuracy of detection, a support box 16 is arranged between the two vertical boxes 2. The top of the support box 16 is connected to an arc box 17 for supporting the PE pipe body 20. The top of the arc box 17 is provided with a suction hole 18.

[0036] The upper surface of the operating table 1 is provided with a wind power component that cooperates with the cavity 3 and the support box 16. The wind power component includes a pump body 19, which is fixedly installed on the operating table 1. The pump body 19 has an air outlet end and two air inlet ends, and solenoid valves are fixedly installed on the air outlet end and the air inlet end. The air outlet end is connected to the cavity 3 with a connecting pipe, one air inlet end is connected to the support box 16, and the other air inlet end is connected to the external atmospheric environment.

[0037] A pressure sensor 21 is fixedly connected to one of the positioning boxes 6 .

[0038] During operation, the PE pipe body 20 is placed on the arc box 17, the solenoid valve on the air outlet is opened, and the solenoid valve on the air inlet corresponding to the support box 16 is opened, and the PE pipe body 20 is negatively adsorbed through the support box 16, the arc box 17 and the suction hole 18 to fix it on the arc box 17 for easy detection;

[0039] Next, close the solenoid valve on the air inlet end corresponding to the support box 16, open the solenoid valve on the air inlet end connected to the external atmospheric environment, control one of the positioning boxes 6 to move, and fit it to the end of the PE pipe body 20, and blow away the impurities inside the PE pipe body 20 through the air hole 7 to achieve the function of impurity cleaning;

[0040] Then control the other positioning box 6 to move and fit on the other end of the PE pipe body 20 to deliver gas to the inside of the PE pipe body 20. The pressure sensor 21 monitors the gas pressure inside the PE pipe body 20. When the set pressure value is reached, the pump body 19 stops running, and then observe the value change of the pressure sensor 21. If the pressure value remains unchanged, the PE pipe body 20 has no cracks; if the pressure value continues to decrease, the PE pipe body 20 has cracks. The operation is simple and convenient.

Claims

1. A pipe wall detection device for regulating PE pipe production, comprising an operating table (1), characterized in that: The operating table (1) has a cavity (3) formed inside, and both ends of the upper surface of the operating table (1) are fixedly connected with a vertical box (2), and the vertical box (2) is communicated with the cavity (3). The upper half of the vertical box (2) is provided with a sliding channel (4), and a sliding box (5) is slidably connected inside the sliding channel (4). The two sliding boxes (5) are fixedly connected with a positioning box (6) at one end close to each other, and the PE pipe body (20) is positioned between the two positioning boxes (6). The positioning box (6) is in a truncated cone shape, and has a larger outer diameter at one end close to the sliding box (5). A wind hole (7) is opened, a second wind groove (11) is opened through the inner wall of the sliding channel (4), a first wind groove (8) is opened through the wall of the positioning box (6), the first wind groove (8) cooperates with the second wind groove (11), a support box (16) is arranged between the two vertical boxes (2), the top of the support box (16) is connected to an arc box (17) for supporting the PE pipe body (20), the top of the arc box (17) is opened with a suction hole (18), and the upper surface of the operating table (1) is provided with a wind component that cooperates with the cavity (3) and the support box (16).

2. The pipe wall detection device for the production of adjustable PE pipes according to claim 1, characterized in that: The wind power component comprises a pump body (19), wherein the pump body (19) is fixedly mounted on the operating table (1), and the pump body (19) has an air outlet end and two air inlet ends, and electromagnetic valves are fixedly mounted on the air outlet end and the air inlet end, wherein the air outlet end is connected to the cavity (3), one air inlet end is connected to the support box (16), and the other air inlet end is connected to the external atmospheric environment.

3. The pipe wall detection device for the production of adjustable PE pipes according to claim 1, characterized in that: The first air slots (8) are arranged in plurality, and the plurality of first air slots (8) are distributed at equal distances.

4. The pipe wall detection device for the production of adjustable PE pipes according to claim 3 is characterized in that: The second wind slot (11) is sealed with a second magnet (12), the second magnet (12) is fixedly connected to a second spring (13), the end of the second spring (13) away from the second magnet (12) is fixedly connected to a support block (14), the support block (14) is fixedly connected to the inner wall of the vertical box (2), the first wind slot (8) is sealed with a first magnet (9), the first magnet (9) is fixedly connected to a first spring (10), the end of the first spring (10) away from the first magnet (9) is fixedly connected to the inner wall of the sliding box (5), and the first magnet (9) and the second magnet (12) are repelled from each other.

5. The pipe wall detection device for the production of adjustable PE pipes according to claim 4 is characterized in that: A pressure sensor (21) is fixedly connected to one of the positioning boxes (6).

6. The pipe wall detection device for the production of adjustable PE pipes according to claim 1, characterized in that: One end of the sliding box (5) away from the positioning box (6) is fixedly connected to a block (22), and an electric push rod (15) is fixedly connected between the block (22) and the vertical box (2).