Multidirectional detection equipment for flaw detection of steel structure node

The multi-directional detection device addresses the challenge of incomplete detection by enabling comprehensive and accurate flaw detection of steel structure nodes through multi-directional rotation and integrated ultrasonic and visual inspection.

CN222259131UActive Publication Date: 2024-12-27SHANDONG JINCHENG STEEL STRUCTURE
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Patent Information

Application Number
CN202420817250.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-27
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Existing detection devices for steel structure nodes are inadequate in ensuring comprehensive detection due to difficulties in adapting to varying sizes and shapes, leading to potential missed or incomplete inspections.

Method used

A multi-directional detection device with a support mechanism, movable and adjustment mechanisms, and integrated detection mechanisms that allow for horizontal and vertical rotation, enabling comprehensive and accurate flaw detection through ultrasonic and visual inspection.

Benefits of technology

The device provides comprehensive and accurate flaw detection of steel structure nodes by adapting to various shapes and sizes, enhancing the detection and flaw detection capabilities, thereby ensuring the safety and performance of the steel structure nodes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides multidirectional detection equipment for flaw detection of steel structure nodes, which comprises a supporting mechanism, a movable mechanism arranged at the end of the supporting mechanism, an adjusting mechanism arranged at the bottom of the movable mechanism, and detection mechanisms arranged at two ends of the adjusting mechanism and used for detecting the steel structure nodes. A driving mechanism for providing power for the adjusting mechanism is arranged on the side surface of the adjusting mechanism; the adjusting mechanism comprises a fixed arm and an adjusting arm, the fixed arm and the adjusting arm are both of an arc-shaped structure, the middle of the fixed arm is fixedly connected with the bottom of the movable mechanism, the adjusting arm is located on the inner side of the fixed arm, and a sliding strip is arranged on the side, making contact with the fixed arm, of the adjusting arm. According to the utility model, the movable structure is matched with the adjusting mechanism, so that the detection mechanism can be driven to transversely rotate and vertically rotate when the detection mechanism detects the steel structure node, and the detection mechanism which is rotationally adjusted can realize multi-method detection of the steel structure node; and therefore, the detection of the detection equipment on the steel structure node is more comprehensive and accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure node detection equipment, in particular to a multi-directional detection device used for flaw detection of steel structure nodes. Background Art

[0002] Steel structure is a building structure system that uses steel as the main component. Steel structure has the advantages of light weight, high strength, fast construction speed and good durability. Therefore, it is widely used in the construction field. Steel structure can be used in various types of buildings, including factories, commercial buildings, stadiums, bridges, etc.

[0003] In steel structures, steel structure nodes refer to the parts that connect steel structure components, which are used to transfer loads and ensure the stability of the entire structure. The quality of steel structure nodes will directly affect the safety and performance of the steel structure. Before the steel structure is put into use, in order to ensure the safety and performance of the steel structure, detection devices will be used to detect and inspect the steel structure nodes to find possible defects, cracks or other problems. At present, when detecting and inspecting steel structure nodes, detectors will be used to approach the steel structure nodes and detect the status of the steel structure nodes through ultrasonic and other methods;

[0004] The prior art with patent number CN 214584556 U discloses: comprising two movable plates, the two movable plates are arranged on the left and right, the two movable plates are fitted on opposite sides, and a limiting mechanism is provided between the two movable plates, a support plate is fixedly connected to the bottom of the movable plate, a universal wheel is installed at the bottom of the support plate, a cross plate is provided between the two support plates, a rotating rod is provided at the bottom of the cross plate, a threaded rod is fixedly connected to the top of the rotating rod, and the top of the threaded rod is movably connected to the cross plate, and the device can be adjusted for steel structures of different sizes through the coordinated use of a series of components such as a cross block, an inclined rod and a threaded rod;

[0005] The above patent document discloses a steel structure node welding strength detection device to solve the problem that the detection device is inconvenient to contact steel structures of different sizes and specifications; although the detection device of the above patent can be applied to the detection of steel structure nodes of various sizes and specifications, it is found in the actual detection process of steel structure nodes that the shape, type and angle of the steel structure nodes make it difficult to fully detect the status of the steel structure nodes through detection in a single direction, which is prone to missed detection or incomplete detection, and is not conducive to ensuring the safety of the steel structure nodes.

[0006] In summary, there is a need for a more comprehensive detection equipment for steel structure nodes. Utility Model Content

[0007] In view of the deficiencies in the prior art, the utility model provides a multi-directional detection device for flaw detection of steel structure nodes, which solves the problems mentioned in the background technology.

[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A multi-directional detection device for flaw detection of steel structure nodes, comprising a support mechanism, a movable mechanism is provided at the end of the support mechanism, an adjustment mechanism is provided at the bottom of the movable mechanism, detection mechanisms for detecting steel structure nodes are provided at both ends of the adjustment mechanism, and a driving mechanism for providing power to the adjustment mechanism is provided on the side of the adjustment mechanism;

[0010] The adjustment mechanism includes a fixed arm and an adjustment arm. Both the fixed arm and the adjustment arm are arc-shaped structures. The middle part of the fixed arm is connected and fixed to the bottom of the movable mechanism. The adjustment arm is located on the inner side of the fixed arm. A sliding bar is provided on the side where the adjustment arm contacts the fixed arm. A sliding groove is provided on the side where the fixed arm contacts the adjustment arm. The sliding bar engages and slides with the sliding groove.

[0011] Preferably: the movable mechanism comprises a mounting plate, a movable plate and a motor; the mounting plate is fixedly arranged at the end of the supporting mechanism; a motor is arranged on the top surface of the mounting plate; a motor is arranged on the bottom surface of the mounting plate; the movable plate is rotatably connected to the mounting plate.

[0012] Preferably, the bottom surface of the movable disk is fixedly connected to the middle portion of the top surface of the fixed arm.

[0013] Preferably, two groups of the driving mechanisms are provided on the side of the fixed arm, and the two groups of driving mechanisms are distributed in a mirror-image manner on the side of the fixed arm.

[0014] Preferably: the driving mechanism includes a mounting plate, a second motor and a driving wheel, the mounting plate is fixedly provided with a fixed arm side, the top surface of the mounting plate is provided with a second motor, the bottom surface of the mounting plate is provided with a driving wheel, the driving wheel is rotatably connected to the mounting plate, and the outer side of the driving wheel is in contact with the side of the adjusting arm.

[0015] Preferably: the supporting mechanism comprises a mounting seat, a supporting arm, a movable arm and an electric push rod, a supporting arm is provided in the middle of the side surface of the mounting seat, a connecting cavity is provided inside the supporting arm, a movable arm is provided inside the connecting cavity, the movable arm engages and slides with the connecting cavity, an electric push rod is provided at one end of the movable arm located inside the connecting cavity, and the end of the electric push rod facing away from the movable arm is fixedly connected to the supporting arm.

[0016] Preferably: the detection mechanism includes an electric push rod 2, a detection plate, a camera and an ultrasonic detector. The electric push rod 2 is fixed to the inner end of the adjustment arm. The end of the electric push rod is provided with a detection plate, and the side of the detection plate is provided with a camera and an ultrasonic detector.

[0017] Preferably, the detection mechanism is located at the inner sides of both ends of the adjustment arm, and the two groups of detection mechanisms are arranged opposite to each other.

[0018] The utility model provides a multi-directional detection device for flaw detection of steel structure nodes. Compared with the prior art, it has the following beneficial effects:

[0019] Through the cooperation of the movable structure and the adjustment mechanism, the detection mechanism can be driven to rotate horizontally and vertically when detecting the steel structure nodes. The rotationally adjustable detection mechanism can realize multi-method detection of steel structure nodes, thereby making the detection and flaw detection of steel structure nodes by the detection equipment more comprehensive and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic structural diagram of a multi-directional detection device for flaw detection of steel structure nodes according to the utility model is shown;

[0022] Figure 2 The schematic diagram of the structure of the adjustment mechanism of the utility model is shown;

[0023] Figure 3 The schematic diagram of the adjustment of the adjustment mechanism of the utility model is shown;

[0024] Figure 4 A structural schematic diagram of the support mechanism of the utility model is shown;

[0025] Figure 5 The schematic diagram of the structure of the detection mechanism of the utility model is shown;

[0026] As shown in the figure: 1. Support mechanism; 11. Mounting seat; 12. Support arm; 13. Movable arm; 14. Electric push rod 1; 2. Movable mechanism; 21. Mounting plate; 22. Movable plate; 23. Motor 1; 3. Adjustment mechanism; 31. Fixed arm; 32. Adjustment arm; 33. Sliding bar; 34. Slide groove; 4. Driving mechanism; 41. Mounting plate; 42. Motor 2; 43. Driving wheel; 5. Detection mechanism; 51. Electric push rod 2; 52. Detection plate; 53. Camera; 54. Ultrasonic detector. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Embodiment 1

[0029] In order to solve the technical problems in the background technology, the following multi-directional detection equipment for flaw detection of steel structure nodes is provided:

[0030] Combination Figure 1-Figure 4 As shown, the utility model provides a multi-directional detection device for flaw detection of steel structure nodes, including a support mechanism 1, which is used to install the detection device, so as to facilitate fixing the detection device on an auxiliary detection device, such as a mechanical arm; a movable mechanism 2 is provided at the end of the support mechanism 1 for driving an adjustment mechanism 3 to rotate horizontally, an adjustment mechanism 3 is provided at the bottom of the movable mechanism 2, and the adjustment mechanism 3 can drive a detection mechanism 5 to rotate vertically, and detection mechanisms 5 for detecting steel structure nodes are provided at both ends of the adjustment mechanism 3, and a driving mechanism 4 for providing power to the adjustment mechanism 3 is provided on the side of the adjustment mechanism 3; through the cooperation of the movable structure and the adjustment mechanism 3, the detection mechanism 5 can be driven to rotate horizontally and vertically when the detection mechanism 5 detects the steel structure nodes, and the detection mechanism 5 with rotation adjustment can realize multi-method detection of steel structure nodes, thereby making the detection and flaw detection of steel structure nodes by the detection device more comprehensive and accurate;

[0031] The adjustment mechanism 3 includes a fixed arm 31 and an adjustment arm 32. Both the fixed arm 31 and the adjustment arm 32 are arc-shaped structures. The middle part of the fixed arm 31 is connected and fixed to the bottom of the movable mechanism 2. The adjustment arm 32 is located inside the fixed arm 31. A sliding bar 33 is provided on the side where the adjustment arm 32 contacts the fixed arm 31. A sliding groove 34 is provided on the side where the fixed arm 31 contacts the adjustment arm 32. The sliding bar 33 engages and slides with the sliding groove 34. Through the engagement and sliding of the sliding bar 33 and the sliding groove 34, the adjustment arm 32 can slide inside the fixed arm 31 to adjust the position of the detection mechanism 5.

[0032] In this embodiment, the movable mechanism 2 includes a mounting plate 21, a movable plate 22 and a motor 23. The mounting plate 21 is fixedly arranged at the end of the supporting mechanism 1. The top surface of the mounting plate 21 is provided with a motor 23. The bottom surface of the mounting plate 21 is provided with a motor 23. The movable plate 22 is rotatably connected with the mounting plate 21. Through the rotation adjustment of the mounting plate 21 and the movable plate 22 in the movable mechanism 2, the adjustment mechanism 3 can be driven to rotate horizontally, so that the detection mechanism 5 can detect the steel structure nodes more comprehensively.

[0033] As an improvement of the above solution, the bottom surface of the movable disk 22 is fixedly connected to the middle of the top surface of the fixed arm 31; under the fixed connection between the bottom surface of the movable disk 22 and the middle of the top surface of the fixed arm 31, when the movable disk 22 drives the fixed arm 31 to rotate horizontally, the adjusting arm 32 can move in two directions inside the fixed arm 31;

[0034] In this embodiment, two groups of driving mechanisms 4 are provided on the side of the fixed arm 31, and the two groups of driving mechanisms 4 are distributed in a mirror image on the side of the fixed arm 31; through the mirror image distribution of the driving mechanisms 4, it is convenient to provide power for the adjustment arm 32 to move in different directions;

[0035] In this embodiment, the driving mechanism 4 includes a mounting plate 41, a second motor 42 and a driving wheel 43. The mounting plate 41 is fixedly provided with a side of the fixed arm 31, the top surface of the mounting plate 41 is provided with a second motor 42, and the bottom surface of the mounting plate 41 is provided with a driving wheel 43. The driving wheel 43 is rotatably connected to the mounting plate 41, and the outer side of the driving wheel 43 is in contact with the side of the adjusting arm 32. The second motor 42 arranged in the driving mechanism 4 can provide power for the rotation of the driving wheel 43. The setting of the driving wheel 43 can push the adjusting arm 32 to move inside the fixed arm 31.

[0036] Embodiment 2

[0037] like Figure 1-Figure 5 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0038] In order to enable the detection device to detect steel structure nodes more comprehensively, this embodiment provides the following design:

[0039] The support mechanism 1 includes a mounting seat 11, a support arm 12, a movable arm 13 and an electric push rod 14. The support arm 12 is provided in the middle of the side of the mounting seat 11. A connecting cavity is provided inside the support arm 12. A movable arm 13 is provided inside the connecting cavity. The movable arm 13 engages and slides with the connecting cavity. An electric push rod 14 is provided at one end of the movable arm 13 located inside the connecting cavity. The end of the electric push rod 14 facing away from the movable arm 13 is fixedly connected to the support arm 12. Through the engagement and sliding of the movable arm 13 and the support arm 12 in the support mechanism 1, the positions of the adjustment mechanism 3 and the detection mechanism 5 can be changed, thereby further expanding the detection range of the detection mechanism 5.

[0040] In this embodiment, the detection mechanism 5 includes an electric push rod 51, a detection plate 52, a camera 53 and an ultrasonic detector 54. The electric push rod 51 is fixedly arranged at the inner end of the adjustment arm 32, and a detection plate 52 is arranged at the end of the electric push rod 51. The side of the detection plate 52 is provided with a camera 53 and an ultrasonic detector 54; the electric push rod 51 arranged in the detection mechanism 5 can change the distance between the camera 53 and the ultrasonic detector 54 and the steel structure node, so that the detection mechanism 5 can detect steel structure nodes of different shapes; the camera 53 can obtain image information on the surface of the node, so as to analyze the shape, cracks, deformation and the like of the steel structure node through image processing technology; the ultrasonic detector 54 can use an ultrasonic detection instrument to scan the node to detect defects, cracks and other problems inside the node;

[0041] In this embodiment, the detection mechanism 5 is located on the inner side of both ends of the adjustment arm 32, and the two groups of detection mechanisms 5 are arranged opposite to each other. The oppositely arranged detection mechanisms 5 facilitate contact detection with the steel structure node from multiple directions.

[0042] The working principle and use process of this utility model:

[0043] When using:

[0044] First, the detection device is fixed on the auxiliary detection device, such as a mechanical arm, and then the steel structure node to be detected is sent to the bottom of the detection device through a conveyor belt. At this time, the steel structure node is located at a position suitable for detection by the adjustment mechanism 3 and the detection mechanism 5;

[0045] Then the motor 2 42 in the driving mechanism 4 drives the driving wheel 43 to rotate, so that the adjusting arm 32 in the adjusting mechanism 3 can slide inside the fixed arm 31, and then the detection mechanism 5 can move with the adjusting plate to continuously adjust the detection position, and the motor 1 23 in the movable mechanism 2 drives the movable disk 22 to rotate, so that the detection mechanism 5 rotates horizontally, further improving the detection range of the detection mechanism 5, thereby facilitating the detection mechanism 5 to perform comprehensive multi-directional detection of the steel structure node;

[0046] During use:

[0047] When the detection mechanism 5 is detecting, the electric push rod 2 51 in the detection mechanism 5 can adjust the distance between the camera 53 and the ultrasonic detector 54 and the steel structure node, so that the detection mechanism 5 can adapt to the shape of the steel structure node;

[0048] Next, the camera 53 acquires image information of the node surface and uploads the appearance of the steel structure node to the computer so that the computer can use image processing technology to analyze the shape, cracks, deformation, etc. of the steel structure node. At the same time, the ultrasonic detector 54 sends ultrasonic waves to the steel structure node and records the reflected signals to detect internal defects and cracks.

[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0050] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-directional detection device for flaw detection of steel structure nodes, characterized in that: The invention comprises a supporting mechanism (1), wherein a movable mechanism (2) is provided at the end of the supporting mechanism (1), an adjusting mechanism (3) is provided at the bottom of the movable mechanism (2), detection mechanisms (5) for detecting steel structure nodes are provided at both ends of the adjusting mechanism (3), and a driving mechanism (4) for providing power to the adjusting mechanism (3) is provided on the side of the adjusting mechanism (3); The adjusting mechanism (3) comprises a fixed arm (31) and an adjusting arm (32), both of which are arc-shaped structures, the middle of the fixed arm (31) is connected and fixed to the bottom of the movable mechanism (2), the adjusting arm (32) is located inside the fixed arm (31), a sliding bar (33) is provided on the side where the adjusting arm (32) contacts the fixed arm (31), a sliding groove (34) is provided on the side where the fixed arm (31) contacts the adjusting arm (32), and the sliding bar (33) and the sliding groove (34) are engaged and slidable.

2. The multi-directional detection equipment for flaw detection of steel structure nodes according to claim 1, characterized in that: The movable mechanism (2) comprises a mounting plate (21), a movable plate (22) and a motor (23); the mounting plate (21) is fixedly arranged at the end of the support mechanism (1); the motor (23) is arranged on the top surface of the mounting plate (21); the motor (23) is arranged on the bottom surface of the mounting plate (21); and the movable plate (22) is rotatably connected to the mounting plate (21).

3. The multi-directional detection equipment for flaw detection of steel structure nodes according to claim 2, characterized in that: The bottom surface of the movable disk (22) is fixedly connected to the middle portion of the top surface of the fixed arm (31).

4. The multi-directional detection equipment for flaw detection of steel structure nodes according to claim 1, characterized in that: Two groups of the driving mechanisms (4) are provided on the side of the fixed arm (31), and the two groups of driving mechanisms (4) are distributed in a mirror-image manner on the side of the fixed arm (31).

5. The multi-directional detection equipment for flaw detection of steel structure nodes according to claim 4, characterized in that: The driving mechanism (4) comprises a mounting plate (41), a second motor (42) and a driving wheel (43); the mounting plate (41) is fixedly provided with a fixed arm (31) on the side; the second motor (42) is provided on the top surface of the mounting plate (41); the driving wheel (43) is provided on the bottom surface of the mounting plate (41); the driving wheel (43) is rotatably connected to the mounting plate (41); and the outer side of the driving wheel (43) is in close contact with the side surface of the adjusting arm (32).

6. The multi-directional detection equipment for flaw detection of steel structure nodes according to claim 1, characterized in that: The support mechanism (1) comprises a mounting seat (11), a support arm (12), a movable arm (13) and an electric push rod (14); a support arm (12) is provided in the middle of the side of the mounting seat (11); a connecting cavity is provided inside the support arm (12); a movable arm (13) is provided inside the connecting cavity; the movable arm (13) and the connecting cavity are engaged and slidable; an electric push rod (14) is provided at one end of the movable arm (13) located inside the connecting cavity; and an end of the electric push rod (14) facing away from the movable arm (13) is fixedly connected to the support arm (12).

7. The multi-directional detection equipment for flaw detection of steel structure nodes according to claim 1, characterized in that: The detection mechanism (5) comprises an electric push rod (51), a detection plate (52), a camera (53) and an ultrasonic detector (54); the electric push rod (51) is fixedly arranged at the inner end of the adjustment arm (32); the end of the electric push rod (51) is provided with a detection plate (52); and the side of the detection plate (52) is provided with a camera (53) and an ultrasonic detector (54).

8. The multi-directional detection equipment for flaw detection of steel structure nodes according to claim 7, characterized in that: The detection mechanisms (5) are located on the inner sides of both ends of the adjustment arm (32), and the two groups of detection mechanisms (5) are arranged opposite to each other.