Water bath accelerated dissolution device for tobacco flavor essence
By using lifting and rolling mechanisms to crush the spices in the accelerated dissolution device of the fragrance and fragrance water bath, the heating components accelerate dissolution, which solves the problem of low dissolution efficiency when the fragrance crystal block is large in the prior art, and improves the uniform configuration of the spices and reduce waste of raw materials.
Patent Information
- Application Number
- CN202420565252.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-22
AI Technical Summary
When the existing fragrance and fragrance water bath accelerated dissolution device treats fragrances with larger crystal blocks, the ultrasonic crushing efficiency is low, resulting in a long dissolution time, affecting the quality of configuration and waste of raw materials.
A water bath accelerated dissolution device for smoke fragrance is designed, including a lifting mechanism and a rolling mechanism. The fragrance is crystallized and crushed through a screen bottle and a grinding block to speed up the dissolution process and accelerate dissolution by heating components.
It realizes efficient crushing and dissolving of large pieces of spice crystals, simplifies operations, reduces waste of raw materials, and improves the uniformity and quality of spice configuration.
Smart Images

Figure CN222266928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco processing equipment, in particular to a device for accelerating the dissolution of tobacco flavor essences in a water bath. Background Art
[0002] In the process of cigarette production, the configuration of flavors and spices is one of the important tasks of cigarette production. The result of its configuration has a direct impact on the taste, aroma and quality of cigarette products. The existing configuration method is to take out the flavors and spices from the raw material tank according to the corresponding proportion, and then dissolve them in ethanol, water, glycerin, propylene glycol or their mixed solvents. In addition to the functional fragrance ingredients, flavors and spices also include solvents. Due to the influence of storage time, temperature, etc., there are some functional fragrance crystals at the bottom of the raw material tank. If the crystals are not fully dissolved and mixed with the solvent, the fragrance will change during configuration, affecting the configuration quality. Some flavors and spices have high viscosity, which makes stirring relatively difficult. Flavors and spices adhere to the raw material tank and are difficult to take out, resulting in a waste of raw materials.
[0003] Patent No. CN216137129U proposes a water bath accelerated dissolution device for tobacco flavors and fragrances, which belongs to the technical field of tobacco processing equipment. A water bath accelerated dissolution device for tobacco flavors and fragrances includes a water bath chamber, an ultrasonic generator, an ultrasonic vibrator, a steam heating tube, a steam regulating film valve, a temperature sensor, a water immersion sensor, a PLC controller, a circulating water pump, and a touch screen. The water in the water bath chamber is heated by the steam heating tube in the groove, and the raw material tank will not directly contact the heating tube during the heating process to avoid damage to the raw material tank. The crystals in the flavors and fragrances are shattered by the vibration of the ultrasonic vibrator, the crystal surface area is expanded, the dissolution rate is increased, the uniformity of the flavors and fragrances is ensured, and the configuration quality is improved. The water in the water bath chamber is circulated by the circulating water pump to ensure that the water temperature in each part of the chamber is kept consistent, so that the flavors and fragrances are easy to pour out and the waste of raw materials is reduced.
[0004] When the existing device is in use, the crystals are crushed by ultrasound, which is suitable for essence crystals with smaller crystal blocks. However, when the crystal blocks are larger, the ultrasound needs a longer time to crush them, and is not as efficient as direct crushing by mechanical devices.
[0005] Therefore, the present application provides a device for accelerating the dissolution of tobacco flavors and essences in a water bath to meet the demand. Utility Model Content
[0006] The technical problem to be solved by the utility model is to provide a device for accelerating the dissolution of tobacco flavor essence in a water bath so as to solve the problem that the existing exhaust fan still needs to be driven by electricity to rotate.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0008] The device for accelerating the dissolution of tobacco flavor essence in water bath comprises a base: a bracket is fixedly installed on the top of the base, a lifting mechanism is arranged on the top of the base, and a rolling mechanism is arranged on one side of the lifting mechanism;
[0009] A lifting mechanism, the lifting mechanism includes a top cover, a first servo motor, a threaded shaft, a sleeve, a screen bottle, screen holes and a baffle, the top cover is fixedly installed on the top of the bracket, the first servo motor is fixedly installed on the top of the top cover, the output end of the first servo motor is fixedly installed with a threaded shaft, the bottom of the threaded shaft is threadedly sleeved with a sleeve, the bottom of the sleeve is fixedly connected with a screen bottle, a sieve hole is opened on one side of the screen bottle, and the top of the screen bottle is movably connected with a baffle.
[0010] As a preferred solution, the lifting mechanism also includes a hinge, an arc-shaped slide rail, an arc-shaped slider and a handle, the hinge is fixedly mounted on the top of the screen bottle, the arc-shaped slide rail is fixedly mounted on the top of the baffle, one side of the arc-shaped slide rail is movably connected to the arc-shaped slider, and the top of the arc-shaped slider is fixedly connected to the handle.
[0011] As a preferred solution, the hinge is fixedly connected to one side of the baffle, and the arc-shaped slide rail and the arc-shaped slide block are symmetrically arranged on the top of the baffle.
[0012] As a preferred solution, a thread groove is provided inside the ferrule, and the size of the thread groove is completely adapted to the threaded shaft. A sealing plate is provided at the bottom of the screen bottle, and the ferrule is provided on the top of the sealing plate.
[0013] As a preferred solution, the rolling mechanism includes a positioning block, a second servo motor, a first gear, a turntable, a transverse annular rack, a water immersion chamber, a boost ring, a heating component and a sieve slot, the positioning block is fixedly mounted on the top of the base, a second servo motor is fixedly mounted on one side of the positioning block, a first gear is fixedly mounted on the output end of the second servo motor, a transverse annular rack is meshed and transmitted on one side of the first gear, the transverse annular rack is fixedly mounted on the side wall of the turntable, a water immersion chamber is movably connected to the top of the turntable, and a sealing ring is provided at the bottom of the water immersion chamber, a boost ring is provided at the top of the water immersion chamber, a heating component is fixedly mounted inside the water immersion chamber, and a sieve slot is provided at the bottom of the heating component.
[0014] As a preferred scheme, the rolling mechanism also includes a water pump, a water outlet pipe, a water inlet pipe, a water outlet hole, a water inlet hole, a first annular grinding bar, a second annular grinding block, a second gear and a bearing seat. The water pump is fixedly installed on one side of the water immersion chamber, the water outlet pipe is fixedly installed on the top of the water pump, the water inlet pipe is fixedly installed on the bottom of the water pump, the water outlet hole is opened on one side of the water immersion chamber, and the water inlet hole is opened at the bottom of the water outlet hole. The first annular grinding bar is fixedly installed on the bottom of the turntable, and the first annular grinding bars are three circular rings with different diameters. The top of the first annular grinding bar is meshedly connected with the second annular grinding block, one side of the second annular grinding block is fixedly connected with the second gear, the other side of the second annular grinding block is movably connected with the bearing seat, and the bearing seat is fixedly installed on one side of the water immersion chamber.
[0015] As a preferred solution, the immersion chamber is fixedly mounted on one side of the bracket, a longitudinal annular rack is provided on the top of the turntable, and the longitudinal annular rack is meshed with the second gear for transmission.
[0016] Compared with the prior art, the utility model has at least the following beneficial effects:
[0017] 1. The device for accelerating the dissolution of tobacco flavors and essences in a water bath is provided with a screen bottle. After the raw materials are placed inside the screen bottle for water immersion treatment, the first servo motor is started to drive the threaded shaft to rotate, which can drive the ferrule and the screen bottle to move upward as a whole, thereby separating the raw materials inside the screen bottle from the moisture containing the flavors. The operation is simple.
[0018] 2. A device for accelerating the dissolution of tobacco flavors and essences in a water bath, which is provided with a second annular grinding block and starts the second servo motor to drive the first gear to rotate, thereby driving the turntable and the transverse annular rack to rotate, and further driving the second gear to engage with the longitudinal annular rack on the top of the turntable for transmission. Finally, the second annular grinding block and the first annular grinding bar cooperate with each other when the turntable rotates to crush the flavor crystals deposited at the bottom of the water immersion chamber, thereby accelerating the process of dissolving the flavor crystals in water. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0020] Figure 1 This is a schematic diagram of the main structure of a water bath accelerated dissolution device for tobacco flavors and essences;
[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of a water bath accelerated dissolution device for tobacco flavors and essences;
[0022] Figure 3This is a schematic diagram of the main structure of the lifting mechanism of the water bath accelerated dissolution device for tobacco flavors and essences;
[0023] Figure 4 It is a schematic diagram of the local structure of the lifting mechanism;
[0024] Figure 5 It is a schematic diagram of the main structure of the rolling mechanism;
[0025] Figure 6 It is a schematic diagram of the local structure of the rolling mechanism;
[0026] Figure 7 It is a schematic diagram of the front view structure of the rolling mechanism.
[0027] [reference numerals]
[0028] 1. Base; 2. Bracket; 3. Lifting mechanism; 301. Top cover; 302. First servo motor; 303. Threaded shaft; 304. Card sleeve; 305. Screen bottle; 306. Screen hole; 307. Baffle; 308. Hinge; 309. Arc slide rail; 310. Arc slide block; 311. Handle; 4. Rolling mechanism; 401. Positioning block; 402. Second servo motor; 403. First gear; 404. Turntable; 405. Horizontal annular rack; 406. Water immersion chamber; 407. Pressurizing ring; 408. Heating assembly; 409. Water pump; 410. Water outlet pipe; 411. Water inlet pipe; 412. Water outlet hole; 413. Water inlet hole; 414. First annular grinding bar; 415. Second annular grinding block; 416. Second gear; 417. Bearing seat; 418. Screen slot.
[0029] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0030] The following is a detailed description of the water bath accelerated dissolution device for tobacco flavor essence provided by the utility model in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are listed as the best and preferred embodiments, and other alternatives can also be used for implementation by technicians in some known technical fields; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0031] like Figure 1 and Figure 2As shown, the embodiment of the utility model provides a water bath accelerated dissolution device for tobacco flavor essence, comprising a base 1: a bracket 2 is fixedly installed on the top of the base 1, a lifting mechanism 3 is arranged on the top of the base 1, and a rolling mechanism 4 is arranged on one side of the lifting mechanism 3;
[0032] like Figure 3 and Figure 4 As shown, the lifting mechanism 3 includes a top cover 301, a first servo motor 302, a threaded shaft 303, a sleeve 304, a screen bottle 305, a screen hole 306 and a baffle 307. The top cover 301 is fixedly installed on the top of the bracket 2, the first servo motor 302 is fixedly installed on the top of the top cover 301, the threaded shaft 303 is fixedly installed on the output end of the first servo motor 302, the bottom of the threaded shaft 303 is threadedly sleeved with the sleeve 304, the bottom of the sleeve 304 is fixedly connected with the screen bottle 305, a screen hole 306 is opened on one side of the screen bottle 305, and the top of the screen bottle 305 is movably connected with the baffle 307.
[0033] The lifting mechanism 3 also includes a hinge 308, an arc-shaped slide rail 309, an arc-shaped slider 310 and a handle 311. The hinge 308 is fixedly installed on the top of the screen bottle 305, the arc-shaped slide rail 309 is fixedly installed on the top of the baffle 307, one side of the arc-shaped slide rail 309 is movably connected to the arc-shaped slider 310, and the top of the arc-shaped slider 310 is fixedly connected to the handle 311.
[0034] The hinge 308 is fixedly connected to one side of the baffle 307 , and the arc-shaped slide rail 309 and the arc-shaped slide block 310 are symmetrically arranged on the top of the baffle 307 .
[0035] A thread groove is provided inside the ferrule 304 , and the size of the thread groove is completely adapted to the threaded shaft 303 . A sealing plate is provided at the bottom of the sieve bottle 305 , and the ferrule 304 is provided on the top of the sealing plate.
[0036] What needs to be further explained is that: when it is necessary to add raw materials to the interior of the screen bottle 305, the handle 311 is manually grasped to drive the arc-shaped slider 310 to rotate inside the arc-shaped slide rail 309 until the arc-shaped slider 310 and the arc-shaped slide rail 309 completely overlap, and the baffle 307 can be opened around the hinge 308, and the raw materials can be added to the interior of the screen bottle 305; when the raw materials are added, the baffle 307 is closed, and then the handle 311 is grasped in the opposite direction to rotate the arc-shaped slider 310 until the arc-shaped slider 310 moves to the arc-shaped slide rail 309 on the other side, and the baffle 307 is locked, and the water immersion treatment can be carried out at this time.
[0037] like Figure 5 , Figure 6 and Figure 7As shown, the rolling mechanism 4 includes a positioning block 401, a second servo motor 402, a first gear 403, a turntable 404, a transverse annular rack 405, a water immersion chamber 406, a boost ring 407, a heating component 408 and a sieve slot 418. The positioning block 401 is fixedly mounted on the top of the base 1, the second servo motor 402 is fixedly mounted on one side of the positioning block 401, the first gear 403 is fixedly mounted on the output end of the second servo motor 402, a transverse annular rack 405 is meshed and driven on one side of the first gear 403, the transverse annular rack 405 is fixedly mounted on the side wall of the turntable 404, the top of the turntable 404 is movably connected with the water immersion chamber 406, and a sealing ring is arranged at the bottom of the water immersion chamber 406, a boost ring 407 is arranged at the top of the water immersion chamber 406, a heating component 408 is fixedly mounted inside the water immersion chamber 406, and a sieve slot 418 is provided at the bottom of the heating component 408.
[0038] The rolling mechanism 4 also includes a water pump 409, a water outlet pipe 410, a water inlet pipe 411, a water outlet hole 412, a water inlet hole 413, a first annular grinding bar 414, a second annular grinding block 415, a second gear 416 and a bearing seat 417. The water pump 409 is fixedly installed on one side of the water immersion chamber 406, the water outlet pipe 410 is fixedly installed on the top of the water pump 409, the water inlet pipe 411 is fixedly installed on the bottom of the water pump 409, the water outlet hole 412 is opened on one side of the water immersion chamber 406, and the water inlet hole 413 is fixedly installed on the bottom of the water pump 409. The first annular grinding strip 414 is fixedly mounted on the bottom of the rotating disk 404 and is provided at the bottom of the water outlet 412. The first annular grinding strip 414 is composed of three circular rings with different diameters. The top of the first annular grinding strip 414 is meshedly connected with the second annular grinding block 415. A second gear 416 is fixedly connected to one side of the second annular grinding block 415. A bearing seat 417 is movably connected to the other side of the second annular grinding block 415. The bearing seat 417 is fixedly mounted on one side of the water immersion chamber 406.
[0039] The immersion chamber 406 is fixedly mounted on one side of the bracket 2 . A longitudinal annular rack is disposed on the top of the rotating disk 404 , and the longitudinal annular rack is meshed with the second gear 416 for transmission.
[0040] It needs to be further explained that: when the raw materials need to be immersed in spices, the second servo motor 402 is started to drive the first gear 403 to mesh with the horizontal annular rack 405 for transmission, and then, driven by the horizontal annular rack 405, the longitudinal annular rack on the turntable 404 is meshed with the second gear 416 for transmission, thereby driving the first annular grinding bar 414 and the second annular grinding block 415 to mesh when the turntable 404 rotates, and finally the fragrance crystals deposited at the bottom of the water immersion chamber 406 are crushed, thereby increasing the surface area of the fragrance crystals in contact with water and accelerating the process of the fragrance crystals dissolving in water; at the same time, the water pump 409 is started to draw the water at the bottom of the water immersion chamber 406 through the water inlet pipe 411, and transport it to the top of the heating component 408 through the water outlet pipe 410 to complete the water circulation, and a heating pipe is arranged at the bottom of the spiral blade of the heating component 408, and the water is heated by the heating pipe to accelerate the process of the fragrance crystals dissolving in water.
[0041] The technical solution provided by the utility model is that when the water bath accelerated dissolution device for tobacco flavors and essences is used, first, when it is necessary to add raw materials to the inside of the screen bottle 305, the handle 311 is manually grasped to drive the arc-shaped slider 310 to rotate inside the arc-shaped slide rail 309 until the arc-shaped slider 310 and the arc-shaped slide rail 309 completely overlap, and the baffle 307 can be opened around the hinge 308, and the raw materials can be added to the inside of the screen bottle 305; when the raw materials are added, the baffle 307 is closed, and then the handle 311 is grasped in the opposite direction to rotate the arc-shaped slider 310 until the arc-shaped slider 310 moves to the arc-shaped slide rail 309 on the other side, and the baffle 307 is locked, and the water immersion treatment can be carried out at this time.
[0042] Next, when the raw material needs to be treated with perfume water immersion, the second servo motor 402 is started to drive the first gear 403 to mesh with the transverse annular rack 405, and then driven by the transverse annular rack 405, the longitudinal annular rack on the turntable 404 is meshed with the second gear 416, thereby driving the first annular grinding bar 414 and the second annular grinding block 415 to mesh when the turntable 404 rotates, and finally the perfume crystals deposited at the bottom of the water immersion chamber 406 are crushed, thereby increasing the surface area of the perfume crystals in contact with water and accelerating the process of the perfume crystals dissolving in water;
[0043] Finally, start the water pump 409, pump out the water at the bottom of the immersion chamber 406 through the water inlet pipe 411, and transport it to the top of the heating component 408 through the water outlet pipe 410 to complete the water circulation. A heating pipe is provided at the bottom of the spiral blade of the heating component 408, and the water is heated by the heating pipe to speed up the process of essence crystals dissolving in water.
[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A water bath accelerated dissolution device for tobacco flavors and essences, characterized in that: It comprises a base (1): a bracket (2) is fixedly mounted on the top of the base (1), a lifting mechanism (3) is arranged on the top of the base (1), and a rolling mechanism (4) is arranged on one side of the lifting mechanism (3); A lifting mechanism (3), the lifting mechanism (3) comprising a top cover (301), a first servo motor (302), a threaded shaft (303), a ferrule (304), a screen bottle (305), a screen hole (306) and a baffle (307), the top cover (301) being fixedly mounted on the top of the bracket (2), the first servo motor (302) being fixedly mounted on the top of the top cover (301), the output end of the first servo motor (302) being fixedly mounted with a threaded shaft (303), the bottom of the threaded shaft (303) being threadedly sleeved with a ferrule (304), the bottom of the ferrule (304) being fixedly connected with a screen bottle (305), a screen hole (306) being provided on one side of the screen bottle (305), and the top of the screen bottle (305) being movably connected with a baffle (307).
2. The device for accelerating dissolution of tobacco flavors and essences in water bath according to claim 1, characterized in that: The lifting mechanism (3) further comprises a hinge (308), an arc-shaped slide rail (309), an arc-shaped slider (310) and a handle (311); the hinge (308) is fixedly mounted on the top of the screen bottle (305); the arc-shaped slide rail (309) is fixedly mounted on the top of the baffle (307); one side of the arc-shaped slide rail (309) is movably connected to the arc-shaped slider (310); and the top of the arc-shaped slider (310) is fixedly connected to the handle (311).
3. The device for accelerating dissolution of tobacco flavoring essence in water bath according to claim 2, characterized in that: The hinge (308) is fixedly connected to one side of the baffle (307), and the arc-shaped slide rail (309) and the arc-shaped slide block (310) are symmetrically arranged on the top of the baffle (307).
4. The device for accelerating dissolution of tobacco flavor and essence in water bath according to claim 1, characterized in that: The interior of the ferrule (304) is provided with a thread groove, and the size of the thread groove is completely adapted to the threaded shaft (303). A sealing plate is provided at the bottom of the sieve bottle (305), and the ferrule (304) is provided on the top of the sealing plate.
5. The device for accelerating dissolution of tobacco flavor and essence in water bath according to claim 1, characterized in that: The rolling mechanism (4) comprises a positioning block (401), a second servo motor (402), a first gear (403), a rotating disk (404), a transverse annular rack (405), a water immersion chamber (406), a pressurizing ring (407), a heating assembly (408) and a sieve slot (418), wherein the positioning block (401) is fixedly mounted on the top of the base (1), the second servo motor (402) is fixedly mounted on one side of the positioning block (401), and the first gear (403) is fixedly mounted on the output end of the second servo motor (402). A transverse annular rack (405) is meshed and driven on one side of the first gear (403); the transverse annular rack (405) is fixedly mounted on the side wall of the turntable (404); a water immersion chamber (406) is movably connected to the top of the turntable (404); a sealing ring is provided at the bottom of the water immersion chamber (406); a pressurizing ring (407) is provided at the top of the water immersion chamber (406); a heating component (408) is fixedly mounted inside the water immersion chamber (406); and a sieve groove (418) is provided at the bottom of the heating component (408).
6. The device for accelerating dissolution of tobacco flavor and essence in water bath according to claim 1, characterized in that: The rolling mechanism (4) further comprises a water pump (409), a water outlet pipe (410), a water inlet pipe (411), a water outlet hole (412), a water inlet hole (413), a first annular grinding strip (414), a second annular grinding block (415), a second gear (416) and a bearing seat (417); the water pump (409) is fixedly mounted on one side of the water immersion chamber (406); the water outlet pipe (410) is fixedly mounted on the top of the water pump (409); the water inlet pipe (411) is fixedly mounted on the bottom of the water pump (409); the water outlet hole (412) is provided on one side of the water immersion chamber (406); The water inlet hole (413) is opened at the bottom of the water outlet hole (412); the first annular grinding strip (414) is fixedly mounted at the bottom of the rotating disk (404); the first annular grinding strip (414) is composed of three circular rings of different diameters; the top of the first annular grinding strip (414) is meshingly connected with a second annular grinding block (415); one side of the second annular grinding block (415) is fixedly connected with a second gear (416); the other side of the second annular grinding block (415) is movably connected with a bearing seat (417); and the bearing seat (417) is fixedly mounted on one side of the water immersion chamber (406).
7. The device for accelerating dissolution of tobacco flavor and essence in water bath according to claim 5, characterized in that: The water immersion chamber (406) is fixedly mounted on one side of the bracket (2); a longitudinal annular rack is provided on the top of the rotating disk (404), and the longitudinal annular rack is meshed with the second gear (416) for transmission.