Loading and unloading device for skip car
The trolley on-and-off line device with a guide and traction system addresses the challenge of long-distance material cart transportation by ensuring smooth interaction with elevators, enhancing material cart movement and assembly efficiency.
Patent Information
- Application Number
- CN202421202746.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Material carts in automobile assembly lines often face difficulties due to long distances from the production line and interactions with elevator conveying equipment, leading to pauses and increased complexity in material transportation.
A trolley on-and-off line device with a guide member and traction member is used to guide and drive the material cart to the elevator position, allowing for smooth long-distance transportation and continuous operation.
Facilitates seamless movement of material carts by guiding them to the elevator and enabling continuous operation without stopping, reducing the complexity of material handling and improving assembly efficiency.
Smart Images

Figure CN222273185U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of transport devices, and in particular to a material cart loading and unloading device. Background Art
[0002] With the advent of market economy, automobile assembly is multi-style, multi-color, multi-model mixed line production, which puts forward higher challenges and requirements for line-side parts warehouse and logistics distribution. Therefore, SPS mode came into being. SPS (set parts system or set parts supply) is a complete set supply system for parts. Since SPS is a complete set supply for a single vehicle, it reduces the possibility of material picking errors and greatly improves assembly quality and assembly efficiency. Therefore, this technology is widely used in various automobile manufacturing plants as a new means of automobile assembly and transportation today.
[0003] In the prior art, the material cart is far from the production line, sometimes the distance can reach more than ten meters or even more than twenty meters, and the material cart will interact with the elevator conveying equipment during the movement, causing the material cart to pause when it runs to the elevator position, thus increasing the difficulty of the material cart on the line. How to solve the above technical problems is what technicians in this field need to consider. Utility Model Content
[0004] The present application provides a material cart on-line and off-line device to solve the problem of how to facilitate the material cart to go online.
[0005] An embodiment of the present application provides a trolley on-and-off line device for transporting the trolley through an elevator, and the trolley on-and-off line device includes a guide member and a traction member. The guide member extends to the elevator, and the guide member is used to guide the trolley to the position of the elevator. The traction member includes a ground guide rail and a traction frame, the ground guide rail is arranged below the elevator, one end of the ground guide rail is arranged on the guide member, and the other end passes through the elevator, the traction frame moves along the extension direction of the ground guide rail, and the traction frame is detachably connected to the trolley. When the trolley moves to the position of the elevator, the traction frame connects the trolley and drives the trolley to move along the ground guide rail.
[0006] Compared with the prior art, the material cart up and down line device provided in this embodiment first guides the material cart to the position of the elevator through a guide member, and then drives the material cart to move along the ground guide rail through a traction frame, so that the material cart can complete long-distance transportation; the traction frame drives the material cart to move under the elevator and the elevator and the material cart interact with each other. After the interaction is completed, the traction frame drives the material cart out of the elevator, so that the material cart runs smoothly, so as to achieve the effect of facilitating the material cart to go online.
[0007] In a possible embodiment, the guide member includes a guide frame and a pushing frame, the guide frame has an upper line channel, the upper line channel extends to the ground guide rail, one end of the pushing frame is arranged at the middle of the upper line channel, and the other end is arranged at the position of the elevator, and the pushing frame is used to push the material cart to move along the upper line channel to the position of the elevator.
[0008] In a possible embodiment, the online channel is provided with a loading outlet and an AGV outlet at one end close to the elevator, the material cart is moved to the online channel by an AGV trolley, the AGV outlet is used for the AGV trolley to move out of the online channel, and the loading outlet is used for the material cart to move out of the online channel.
[0009] In a possible embodiment, the pushing frame includes a push rod and a linear motor, and the push rod is rotatably connected to the linear motor. When the linear motor moves in a direction away from the elevator, the push rod can be forced to rotate to avoid the trolley. When the linear motor moves in a direction close to the elevator, the push rod can resist the trolley to push the trolley to move.
[0010] In a possible implementation manner, one end of the ground guide rail extends into the upper line channel, and the other end passes through the elevator, and the pushing frame pushes the trolley to the ground guide rail.
[0011] In a possible embodiment, a first roller and a second roller are provided at the bottom of the trolley, the first roller and the second roller are spaced apart along the height direction, the first roller is used to drive the trolley to slide on the ground, and the second roller is used to cooperate with the ground guide rail to drive the trolley to slide on the ground guide rail.
[0012] In a possible implementation manner, the traction frame includes a clamp and a moving member, the clamp is provided on the moving member, the clamp is used to clamp the trolley, and the moving member moves the clamp to drive the trolley.
[0013] In a possible embodiment, the moving part includes a rack and a servo motor, the rack is spaced apart from the ground guide rail, one end of the rack is provided on the guide member, and the other end passes through the elevator, the output shaft of the servo motor is engaged with the rack, the clamp is connected to the servo motor, and the output shaft of the servo motor rotates to drive the clamp to move along the rack. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 This is a three-dimensional schematic diagram of a material cart loading and unloading device according to an embodiment of the present application;
[0016] Figure 2 for Figure 1 A three-dimensional diagram of some parts of the loading and unloading devices of the material cart;
[0017] Figure 3 for Figure 2 A top view of the loading and unloading device of the material car;
[0018] Figure 4 for Figure 3 A partial enlarged view of area A of the material car loading and unloading device.
[0019] Description of main component symbols:
[0020] 1. Material trolley up and down line device; 11. Guide member; 111. Guide frame; 1111. First guide rod; 1112. Second guide rod; 112. Up-line channel; 1121. Material loading outlet; 1122. AGV outlet; 113. Pushing frame; 114. Push rod; 115. Linear motor; 116. Tension spring; 117. Stop block; 12. Traction member; 121. Ground guide rail; 122. Traction frame; 123. Clamp; 124. Moving member; 125. Rack; 126. Servo motor; 2. Material trolley; 21. First roller; 22. Second roller; 3. Lifter; 4. AGV trolley. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0022] Some embodiments of the present application are described in detail. In the absence of conflict, the following embodiments and features of the embodiments can be combined with each other.
[0023] Example
[0024] See also Figures 1 to 4As shown, this embodiment provides a material cart on-and-off line device 1, which is used to transport the material cart 2 through the elevator 3, and the material cart on-and-off line device 1 includes a guide member 11 and a traction member 12. The guide member 11 extends to the elevator 3, and the guide member 11 is used to guide the material cart 2 to the position of the elevator 3. The traction member 12 includes a ground guide rail 121 and a traction frame 122, the ground guide rail 121 is arranged below the elevator 3, one end of the ground guide rail 121 is arranged on the guide member 11, and the other end passes through the elevator 3, the traction frame 122 moves along the extension direction of the ground guide rail 121, and the traction frame 122 is detachably connected to the material cart 2. When the material cart 2 moves to the position of the elevator 3, the traction frame 122 connects the material cart 2 and drives the material cart 2 to move along the ground guide rail 121.
[0025] The material cart up and down line device 1 provided in this embodiment first guides the material cart 2 to the position of the elevator 3 through the guide member 11, and then drives the material cart 2 to move along the ground guide rail 121 through the traction frame 122, so that the material cart 2 completes the long-distance transportation; the traction frame 122 drives the material cart 2 to move under the elevator 3 and the elevator 3 interacts with the material cart 2. After the interaction is completed, the traction frame 122 drives the material cart 2 to move out of the elevator 3, so that the material cart 2 runs smoothly, so as to facilitate the material cart 2 to go online.
[0026] In this embodiment, the material cart 2 is used to transport materials to the production line, and the elevator 3 is arranged on the way from the material cart 2 to the production line. When the material cart 2 reaches the position of the elevator 3, the elevator 3 takes away a part of the materials on the material cart 2. The material cart 2 is driven by the traction frame 122 to move along the ground guide rail 121, so that the material cart 2 passes under the elevator 3. In this way, when the elevator 3 takes the materials from the material cart 2, the material cart 2 does not stop and runs continuously, so the material cart loading and unloading device 1 facilitates the material cart 2 to go online.
[0027] The ground guide rail 121 is arranged below the elevator 3 to reduce the floor space occupied by the material cart loading and unloading device 1 and facilitate the layout of the small material cart loading and unloading device 1.
[0028] In a possible embodiment, the guide member 11 includes a guide frame 111 and a pushing frame 113, the guide frame 111 has an online channel 112, the online channel 112 extends to the ground guide rail 121, one end of the pushing frame 113 is arranged at the middle of the online channel 112, and the other end is arranged at the position of the elevator 3, and the pushing frame 113 is used to push the material cart 2 to move along the online channel 112 to the position of the elevator 3.
[0029] In this embodiment, the guide frame 111 includes a first guide rod 1111 and a second guide rod 1112 that are spaced apart, and an on-line channel 112 is formed between the first guide rod 1111 and the second guide rod 1112. The trolley 2 enters the on-line channel 112 from one end of the on-line channel 112 away from the elevator 3, so that the trolley 2 can complete long-distance transportation. The first guide rod 1111 and the second guide rod 1112 are located at the end away from the elevator 3 and are in an outward-splayed shape, so that the trolley 2 plays a guiding role when entering the on-line channel 112, so that the trolley 2 runs smoothly, so that the trolley 2 can go online easily.
[0030] In one possible embodiment, a loading outlet 1121 and an AGV outlet 1122 are provided at one end of the online channel 112 close to the elevator 3. The material cart 2 is moved to the online channel 112 by an AGV trolley 4. The AGV outlet 1122 is used for the AGV trolley 4 to move out of the online channel 112, and the loading outlet 1121 is used for the material cart 2 to move out of the online channel 112.
[0031] In this embodiment, the material cart 2 is driven by the AGV trolley 4 to enter the online channel 112. When the AGV trolley 4 drives the material cart 2 to move to the middle of the online channel 112, the pushing frame 113 starts to push the material cart 2 to continue moving toward the elevator 3; the AGV trolley 4 separates from the material cart 2, and the AGV trolley 4 moves out of the online channel 112 from the AGV exit 1122. The material cart 2 moves to the loading outlet 1121 under the push of the pushing frame 113, so that the material cart 2 runs smoothly to facilitate the material cart 2 to go online.
[0032] The loading outlet 1121 is arranged toward the ground guide rail 121 , and the trolley 2 leaves the online channel 112 from the loading outlet 1121 and moves to the ground guide rail 121 , and the traction frame 122 drives the trolley 2 to continue to move, so that the trolley 2 runs smoothly, so as to facilitate the trolley 2 to go online.
[0033] In a possible embodiment, the pushing frame 113 includes a push rod 114 and a linear motor 115, and the push rod 114 is rotatably connected to the linear motor 115. When the linear motor 115 moves in a direction away from the elevator 3, the push rod 114 can be forced to rotate to avoid the trolley 2. When the linear motor 115 moves in a direction close to the elevator 3, the push rod 114 can resist the trolley 2 to push the trolley 2 to move.
[0034] In this embodiment, the linear motor 115 is spaced apart from the upper line channel 112, and the push rod 114 is rotatably connected to the linear motor 115. A tension spring 116 is provided on one side of the push rod 114, and a stop block 117 is provided on the other side. One end of the tension spring 116 is connected to the end of the push rod 114, and the other end is connected to the linear motor 115. The tension of the tension spring 116 causes the push rod 114 to swing toward the stop block 117. The push rod 114 stops rotating when it contacts the stop block 117. One end of the push rod 114 is provided on the linear motor 115, and the other end protrudes toward the upper line channel 112.
[0035] When the AGV trolley 4 drives the trolley 2 to move toward the elevator 3 in the online channel 112, the AGV trolley 4 drives the trolley 2 to the position of the push frame 113, and the trolley 2 resists the push rod 114 and rotates in the direction away from the stop block 117. The AGV trolley 4 drives the trolley 2 to continue to move. When the trolley 2 is separated from the push rod 114, the push rod 114 receives the elastic force of the tension spring 116 and moves toward the stop block 117 and stops at the stop block 117. The linear motor 115 drives the push rod 114 to move toward the elevator 3, so that the push rod 114 pushes the trolley 2 to continue to move in the online channel 112. Therefore, the trolley 2 does not stop when moving in the online channel 112, and runs continuously, which is convenient for the trolley 2 to go online.
[0036] In a possible implementation, one end of the ground guide rail 121 extends into the upper line channel 112 , and the other end passes through the elevator 3 , pushing the frame 113 to push the trolley 2 to the ground guide rail 121 .
[0037] In this embodiment, the push rod 114 pushes the material cart 2 to move out of the upper line channel 112 from the upper material outlet 1121 and enter the ground guide rail 121 .
[0038] In a possible embodiment, a first roller 21 and a second roller 22 are provided at the bottom of the material cart 2. The first roller 21 and the second roller 22 are spaced apart along the height direction. The first roller 21 is used to drive the material cart 2 to slide on the ground, and the second roller 22 is used to cooperate with the ground guide rail 121 to drive the material cart 2 to slide on the ground guide rail 121.
[0039] In a possible implementation, the traction frame 122 includes a clamping jaw 123 and a moving member 124 . The clamping jaw 123 is disposed on the moving member 124 . The clamping jaw 123 is used to clamp the trolley 2 . The moving member 124 moves the clamping jaw 123 to drive the trolley 2 .
[0040] In this embodiment, the trolley 2 enters the ground guide rail 121, the clamp 123 clamps the trolley 2, and the moving part 124 moves the clamp 123 to drive the trolley 2 to pass under the elevator 3. When the elevator 3 takes the material from the trolley 2, the trolley 2 does not stop and runs continuously, so that the trolley 2 can go online.
[0041] In a possible embodiment, the moving member 124 includes a rack 125 and a servo motor 126. The rack 125 is spaced apart from the ground guide rail 121. One end of the rack 125 is provided on the guide member 11 and the other end passes through the elevator 3. The output shaft of the servo motor 126 is engaged with the rack 125. The clamp 123 is connected to the servo motor 126. The output shaft of the servo motor 126 rotates to drive the clamp 123 to move along the rack 125.
[0042] In summary, the material cart up and down line device 1 provided in this embodiment first guides the material cart 2 to the position of the elevator 3 through the guide member 11, and then drives the material cart 2 to move along the ground guide rail 121 through the traction frame 122. The material cart 2 moves under the elevator 3 and the elevator 3 interacts with the material cart 2. After the interaction is completed, the traction frame 122 drives the material cart 2 to move out of the elevator 3, so that the material cart 2 runs smoothly to facilitate the material cart 2 to go online.
[0043] The above implementation modes are only used to illustrate the technical solutions of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the above preferred implementation modes, a person skilled in the art should understand that the technical solutions of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application.
Claims
1. A material cart loading and unloading device, used for transporting material carts through an elevator, characterized in that: The loading and unloading device of the material car comprises: a guide member extending to the elevator, the guide member being used to guide the skip to a position of the elevator; The traction member includes a ground guide rail and a traction frame, wherein the ground guide rail is arranged below the elevator, one end of the ground guide rail is arranged on the guide member, and the other end passes through the elevator, and the traction frame moves along the extension direction of the ground guide rail. The traction frame is detachably connected to the material cart, and when the material cart moves to the position of the elevator, the traction frame is connected to the material cart and drives the material cart to move along the ground guide rail.
2. The material car loading and unloading device according to claim 1 is characterized in that: The guide member includes a guide frame and a pushing frame, the guide frame has an upper line channel, the upper line channel extends to the ground guide rail, one end of the pushing frame is arranged at the middle of the upper line channel, and the other end is arranged at the position of the elevator, and the pushing frame is used to push the material cart to move along the upper line channel to the position of the elevator.
3. The loading and unloading device of the material car according to claim 2 is characterized in that: The online channel is provided with a loading outlet and an AGV outlet at one end close to the elevator. The material cart is moved to the online channel by an AGV trolley. The AGV outlet is used for the AGV trolley to move out of the online channel, and the loading outlet is used for the material cart to move out of the online channel.
4. The loading and unloading device of the material car according to claim 2 is characterized in that: The pushing frame includes a push rod and a linear motor, wherein the push rod is rotatably connected to the linear motor. When the linear motor moves in a direction away from the elevator, the push rod can be forced to rotate to avoid the trolley. When the linear motor moves in a direction close to the elevator, the push rod can resist the trolley to push the trolley to move.
5. The loading and unloading device of the material car according to claim 2 is characterized in that: One end of the ground guide rail extends into the upper line channel, and the other end passes through the elevator, and the pushing frame pushes the material cart to the ground guide rail.
6. The loading and unloading device of the material car according to claim 1 is characterized in that: A first roller and a second roller are provided at the bottom of the material cart, and the first roller and the second roller are spaced apart along the height direction. The first roller is used to drive the material cart to slide on the ground, and the second roller is used to cooperate with the ground guide rail to drive the material cart to slide on the ground guide rail.
7. The loading and unloading device of the material car according to claim 1 is characterized in that: The traction frame comprises a clamping claw and a moving part, wherein the clamping claw is arranged on the moving part and is used for clamping the material cart, and the moving part moves the clamping claw to drive the material cart.
8. The loading and unloading device of the material car according to claim 7 is characterized in that: The moving part includes a rack and a servo motor. The rack is spaced apart from the ground guide rail. One end of the rack is arranged on the guide member and the other end passes through the elevator. The output shaft of the servo motor is meshed with the rack. The clamp is connected to the servo motor. The output shaft of the servo motor rotates to drive the clamp to move along the rack.
Citation Information
Cited By
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CN120829043A
Full-automatic material trolley on-line and off-line equipment
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