TOFD parallel and non-parallel integrated scanner

By designing the TOFD parallel and non-parallel integrated scanner, using the combination of support mechanism and fixing mechanism, multi-angle and multi-directional scanning is achieved, solving the time-consuming and labor-intensive problem of changing the scanning direction in the existing technology, and improving the Test efficiency and accuracy.

CN222280545UActive Publication Date: 2024-12-31CHINA PETROLEUM & CHEMICAL CORP +1
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420559457.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2024-12-31
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

In the TOFD inspection of steel pipelines, the prior art lacks a scanner that can realize multi-directional and multi-angle scanning, which leads to manual operation required for manual operation when changing the scanning direction, which is time-consuming and labor-intensive.

Method used

A TOFD parallel and non-parallel integrated scanner is designed, adopting a support mechanism and a fixing mechanism, including a first cross bar, a support side bar, a universal wheel, a sliding column, a limit column and a limit nut, through these elements Achieve multi-angle and multi-directional scanning, avoiding the need to replace the scanner.

Benefits of technology

It realizes a rapid change in the direction of scanning on a scanner, saving time and effort, ensuring the accuracy and stability of the scanning angle, and improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222280545U_ABST
    Figure CN222280545U_ABST
Patent Text Reader

Abstract

The utility model provides a time of flight diffraction (TOFD) parallel and non-parallel integrated scanner, which relates to the technical field of welding seam detection and comprises a supporting mechanism, the supporting mechanism comprises a first cross rod and supporting side rods, the two ends of the first cross rod are fixedly connected with the supporting side rods, the inner sides of the supporting side rods are provided with sliding grooves, the top ends of the supporting side rods are provided with through grooves, and the bottom surfaces of the supporting side rods are connected with universal wheels. The fixing mechanism comprises a second cross rod and a connecting rod, the second cross rod is rotatably connected with the connecting rod through a rotating shaft, one end, away from the second cross rod, of the connecting rod is fixedly connected with a sliding column, the sliding column is arranged in a sliding groove of the supporting side rod, the second cross rod is rotatably connected with a handle, and the fixing frames are arranged on two sides of the handle. By means of the unique structural design, the universal wheels capable of moving transversely and vertically, the rotatable rotating shaft and the slidable sliding column are adopted, and the problem that one scanner cannot conduct comprehensive scanning in multiple directions and multiple angles in the transverse direction, the longitudinal direction and the inclined direction can be effectively solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of weld detection, in particular to a TOFD parallel and non-parallel integrated scanner. Background Art

[0002] In the inspection of long-distance steel pipelines, TOFD is a commonly used inspection method. TOFD inspection technology is divided into parallel scanning, oblique scanning and non-parallel scanning. There are different scanners corresponding to the above-mentioned scanning methods. In the scanning, the scanner used to fix the probe is a key auxiliary device. However, when defects are found in the non-parallel scanning on site and the specific location needs to be determined, the parallel scanner must be replaced for lateral scanning. At present, there is a lack of a scanner that combines the above three scanning methods. When changing the scanning direction, it is necessary to manually change the scanning direction, which is time-consuming and labor-intensive.

[0003] How to solve the above technical problems is the subject faced by the present utility model. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the utility model provides a TOFD parallel and non-parallel integrated scanner with reasonable design, simple structure, safety and reliability, which can realize horizontal and vertical walking scanning and can realize scanning at any angle.

[0005] The technical solution adopted by the utility model to solve its technical problems is: the utility model provides a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism includes a first cross bar and a supporting side bar, the bottom of the supporting mechanism is connected with a universal wheel, and the supporting mechanism is connected with a fixing mechanism; the fixing mechanism includes a second cross bar and a connecting rod, the second cross bar is connected with a fixing frame, the fixing mechanism is arranged between the two supporting side rods, two connecting rods are arranged, and one end of each of the two ends of the second cross bar is hinged to the two ends of the second cross bar through a rotating shaft, and the other ends of the two connecting rods are respectively movably connected to the two supporting side rods.

[0006] Furthermore, the first cross bar is provided with a plurality of parallel bars, and both ends are fixedly connected with supporting side bars; the supporting side bars are provided with two symmetrical bars, and the opposite sides of the two supporting side bars are provided with sliding grooves, and the top ends of the supporting side bars are provided with through grooves.

[0007] Furthermore, one end of the two connecting rods away from the second cross bar is fixedly connected to a sliding column, and the sliding column is slidably connected to the sliding groove.

[0008] Furthermore, the top end of the sliding column is fixedly connected to a limiting column, the limiting column is arranged in the through slot at the top end of the supporting side rod and passes through the through slot, the limiting column is provided with a thread, and the limiting column is threadedly connected to a limiting nut.

[0009] Furthermore, a handle is rotatably connected to the middle portion of the second crossbar, and the handle is parallel to the supporting sidebar.

[0010] Furthermore, one side of the second crossbar body is rotatably connected to two fixing frames, the fixing frames are symmetrically arranged between the rotating shaft and the handle, and the fixing frames are parallel to the handle.

[0011] Furthermore, the fixing frame includes a fixing rod and a fixing plate, one end of the fixing rod is connected to the second cross bar, and the other end of the fixing rod is fixedly connected to the fixing plate.

[0012] Furthermore, the second cross bar is provided with three connection grooves, and a connection shaft is provided in the connection groove, and the connection shaft is rotatably connected to the handle and the fixing frame; the limiting method of the handle and the fixing frame is the same as the limiting method of the sliding column.

[0013] Furthermore, the fixing plate is fixedly connected with a scanning probe.

[0014] Furthermore, the bottom surfaces at both ends of the two supporting side rods are connected to the universal wheels.

[0015] The beneficial effects of the utility model are as follows: the setting of rotating elements such as the connecting rod, the second crossbar, the sliding column, the rotating shaft and the connecting shaft can realize multi-angle and multi-directional scanning on one scanner. When the scanning direction needs to be changed, there is no need to replace the scanner, and the scanning direction can be quickly changed on one scanner, which saves time and effort, is convenient and fast, and the angle can be adjusted by using an angle measuring tool to quickly determine the scanning angle direction. The setting of the universal wheel can push the scanner to scan at various positions. The setting of the limit column and the limit nut ensures the locking of the scanning direction during scanning, and ensures that the scanning results and scanning effects are more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 2 It is a top view of the transverse and longitudinal scanning structure of Examples 1-2 of the present invention.

[0018] Figure 3 This is an oblique scanning top view of Embodiment 3-7 of the present invention.

[0019] Among them, the figure markings are: 1. first cross bar; 2. supporting side bar; 3. slide groove; 4. second cross bar; 5. connecting rod; 6. rotating shaft; 7. sliding column; 8. handle; 9. fixing rod; 10. fixing plate; 11. limiting nut; 12. through groove; 13. universal wheel. DETAILED DESCRIPTION

[0020] The technical features of this solution can be clearly explained. The solution is described below through a specific implementation method.

[0021] Example 1

[0022] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0023] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0024] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the supporting side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to a horizontal angle, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the horizontal scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve horizontal angle horizontal scanning detection.

[0025] Example 2

[0026] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0027] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0028] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to a vertical angle, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the longitudinal scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve longitudinal scanning detection at a vertical angle.

[0029] Example 3

[0030] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0031] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0032] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to a 45-degree inclination angle, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve an oblique scanning detection at an angle of 45 degrees.

[0033] Example 4

[0034] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0035] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0036] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the supporting side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to an angle of 30 degrees, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve an oblique scanning detection at an angle of 30 degrees.

[0037] Example 5

[0038] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0039] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0040] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to an angle of 60 degrees, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve an oblique scanning detection at an angle of 60 degrees.

[0041] Example 6

[0042] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0043] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0044] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the supporting side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to 15 degrees, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve 15-degree oblique scanning detection.

[0045] Example 7

[0046] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0047] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0048] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to 75 degrees, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve 75-degree oblique scanning detection.

[0049] Example 8

[0050] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0051] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0052] When the utility model is used: in the detection area, the sliding column 7 in the sliding groove 3 of the sliding support side rod is adjusted, the angle of the connecting rod 5 is adjusted, the handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft, the handle 8 is pushed to adjust the angle of the second cross bar 4, and in the process of adjusting the connecting rod 5 and the second cross bar 4, the angle measuring tool is used to measure the inclination angle of the second cross bar 4, and the second cross bar 4 is adjusted to the horizontal degree, and the limiting nut 11 on the limiting column is rotated to fix the position of the sliding column 7 to ensure that the sliding column 7 is locked, thereby ensuring the fixing mechanism, and then fixing the oblique scanning angle. The angle of the fixed frame is adjusted to be always vertical, and then the angle of the fixed plate 10 in the fixed frame is adjusted. After the angle of the fixed frame is adjusted, the limiting nut 11 on the limiting column of the connecting shaft is rotated to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to realize the horizontal detection of the horizontal degree. When defects are found in the horizontal scanning, the scanner is pushed as a whole and the direction of the universal wheel is adjusted, so that the longitudinal scanning can be changed to the horizontal scanning.

[0053] Example 9

[0054] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0055] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0056] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the supporting side bar to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to the horizontal degree, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to realize horizontal oblique scanning and detection. When a defect is detected and a longitudinal scan is required, the limit nut 11 on the limit column can be rotated to release the position of the sliding column 7, and the limit column can be continued to slide to adjust the inclination angle of the second cross bar 4. The angle measuring tool is used to measure the scanning direction as the longitudinal angle, and the limit nut 11 is rotated to fix the position of the sliding column 7 to realize the transition from horizontal scanning to longitudinal scanning.

[0057] Example 10

[0058] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0059] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0060] When the utility model is in use: in the detection area, slide the sliding column 7 in the sliding groove 3 of the side rod to adjust the angle of the connecting rod 5. The handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft. Push the handle 8 to adjust the angle of the second cross bar 4. During the adjustment of the connecting rod 5 and the second cross bar 4, use the angle measuring tool to measure the inclination angle of the second cross bar 4, adjust the second cross bar 4 to a horizontal angle, rotate the limit nut 11 on the limit column to fix the position of the sliding column 7, ensure that the sliding column 7 is locked, and then ensure the fixing mechanism, and then fix the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. After adjusting the angle of the fixed frame, rotate the limit nut 11 on the connecting shaft limit column to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to realize oblique scanning detection of the horizontal angle. When a defect is detected and an oblique scanning is required, the limit nut 11 on the limit column can be rotated to release the position of the sliding column 7, and the limit column can be continued to slide to adjust the inclination angle of the second cross bar 4. The angle measuring tool is used to measure the scanning direction to the required oblique scanning angle, and the limit nut 11 is rotated to fix the position of the sliding column 7 to realize the transformation from the lateral scanning to the oblique scanning at the required angle.

[0061] Embodiment 11

[0062] See also Figures 1 to 3 As shown, this embodiment is a TOFD parallel and non-parallel integrated scanner, including a supporting mechanism, the supporting mechanism including a first cross bar 1 and a supporting side bar 2, the first cross bar 1 is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars 2, the supporting side bars 2 are provided with two symmetrical bars, the two supporting side bars 2 are provided with sliding grooves 3 on the opposite sides, the top ends of the supporting side bars 2 are provided with through grooves 12, and the bottom surfaces of the two ends of the two supporting side bars 2 are connected with universal wheels 13.

[0063] The supporting mechanism is connected with a fixing mechanism, which includes a second cross bar 4 and a connecting rod 5. The second cross bar 4 is connected with a fixing frame. The fixing mechanism is arranged between the two supporting side bars 2. Two connecting rods 5 are provided, and one end of each of the two connecting rods 5 is hinged to the two ends of the second cross bar 4 through a rotating shaft 6. The other ends of the two connecting rods 5 are respectively movably connected to the two supporting side bars 2. A handle 8 is rotatably connected to the middle part of the second cross bar 4, and the handle 8 is parallel to the supporting side bars 2. Two fixing frames are rotatably connected to one side of the rod body of the second cross bar 4. The fixing frames are symmetrically arranged between the rotating shaft 6 and the handle 8, and the fixing frames are parallel to the handle 8. The second cross bar 4 is provided with three connecting grooves, and a connecting shaft is provided in the connecting groove. The connecting shaft rotatably connects the handle 8 and the fixing frame. The limiting method of the handle 8 and the fixing frame is the same as that of the sliding column 7. The fixing frame includes a fixing rod 9 and a fixing plate 10. One end of the fixing rod 9 is connected to the second cross bar 4, and the other end of the fixing rod 9 is fixedly connected to the fixing plate 10. The fixing plate 10 is fixedly connected with a scanning probe.

[0064] When the utility model is used: in the detection area, the sliding column 7 in the sliding groove 3 of the sliding support side rod is adjusted, the angle of the connecting rod 5 is adjusted, the handle 8 and the fixed frame are connected to the second cross bar 4 through the connecting shaft, the handle 8 is pushed to adjust the angle of the second cross bar 4, and in the process of adjusting the connecting rod 5 and the second cross bar 4, the angle measuring tool is used to measure the inclination angle of the second cross bar 4, and the second cross bar 4 is adjusted to the required angle, and the limiting nut 11 on the limiting column is rotated to fix the position of the sliding column 7 to ensure that the sliding column 7 is locked, thereby ensuring the fixing mechanism, and then fixing the oblique scanning angle. Adjust the angle of the fixed frame to always be vertical, and then adjust the angle of the fixed plate 10 in the fixed frame. The angle of the fixed frame remains vertical, and the limiting nut 11 fixes the fixed frame to better fix the scanning direction. After adjusting the angle of the fixed frame, the limiting nut 11 on the connecting shaft limiting column is rotated to fix the angle of the handle 8 and the fixed frame to ensure the stability of the scanning angle during the scanning process. The scanning probe is installed on the fixed plate 10 to achieve the required angle direction scanning detection.

[0065] Technical features not described in the present invention can be achieved through or by adopting existing technologies, and will not be elaborated here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. A TOFD parallel and non-parallel integrated scanner, characterized in that: It comprises a support mechanism, the support mechanism comprises a first cross bar (1) and a support side bar (2), the bottom of the support mechanism is connected to a universal wheel (13), and the support mechanism is connected to a fixing mechanism; The fixing mechanism comprises a second cross bar (4) and a connecting rod (5); the second cross bar (4) is connected to a fixing frame; the fixing mechanism is arranged between the two supporting side bars (2); two connecting rods (5) are arranged, and one end of each connecting rod is hinged to the two ends of the second cross bar (4) through a rotating shaft (6); the other ends of the two connecting rods (5) are respectively movably connected to the two supporting side bars (2).

2. A TOFD parallel and non-parallel integrated scanner according to claim 1, characterized in that: The first cross bar (1) is provided with a plurality of parallel bars, and the two ends are fixedly connected with supporting side bars (2); the supporting side bars (2) are provided with two symmetrical bars, and the two supporting side bars (2) are provided with sliding grooves (3) on opposite sides, and the top ends of the supporting side bars (2) are provided with through grooves (12).

3. A TOFD parallel and non-parallel integrated scanner according to claim 2, characterized in that: One end of the two connecting rods (5) away from the second cross rod (4) is fixedly connected to a sliding column (7), and the sliding column (7) is slidably connected to the sliding groove (3).

4. A TOFD parallel and non-parallel integrated scanner according to claim 3, characterized in that: The top end of the sliding column (7) is fixedly connected to a limiting column, the limiting column is arranged in the through slot (12) at the top end of the supporting side rod (2) and passes through the through slot (12), the limiting column is provided with a thread, and the limiting column is threadedly connected to a limiting nut (11).

5. A TOFD parallel and non-parallel integrated scanner according to claim 3, characterized in that: The middle part of the second cross bar (4) is rotatably connected to a handle (8), and the handle (8) is parallel to the supporting side bar (2).

6. A TOFD parallel and non-parallel integrated scanner according to claim 5, characterized in that: One side of the rod body of the second crossbar (4) is rotatably connected to two fixing frames, the fixing frames are symmetrically arranged between the rotating shaft (6) and the handle (8), and the fixing frames are parallel to the handle (8).

7. A TOFD parallel and non-parallel integrated scanner according to claim 6, characterized in that: The fixing frame comprises a fixing rod (9) and a fixing plate (10); one end of the fixing rod (9) is connected to the second cross rod (4), and the other end of the fixing rod (9) is fixedly connected to the fixing plate (10).

8. A TOFD parallel and non-parallel integrated scanner according to claim 7, characterized in that: The second crossbar (4) is provided with three connection grooves, and a connection shaft is provided in the connection groove, and the connection shaft is rotatably connected to the handle (8) and the fixing frame; The limiting method of the handle (8) and the fixing frame is the same as the limiting method of the sliding column (7).

9. A TOFD parallel and non-parallel integrated scanner according to claim 7, characterized in that: The fixing plate (10) is fixedly connected with a scanning probe.

10. The TOFD parallel and non-parallel integrated scanner according to claim 2, characterized in that: The bottom surfaces at both ends of the two supporting side rods (2) are connected to the universal wheels (13).

Citation Information

Cited By

  • Cavity scanning device and composite material cavity nondestructive testing system

    CN120468301A