High-stability chemical reaction kettle

By designing the cutting assembly and stirring assembly in the reactor, using the transmission belt and spiral twister to prevent material blockage, and the bevel rod and wing plate prevent rotation shaft deviation, the impurity blockage and rotation shaft deviation in the existing reactor are solved. The problem of improving the stability and stirring effect of the kettle body.

CN222287270UActive Publication Date: 2025-01-03RUDONG HUASHENG CHEM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421069373.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-03
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

When used in existing reactors, impurities are prone to clog the discharge port and the rotating shaft is prone to deviation, resulting in poor stability.

Method used

A high-stability chemical reactor was designed, using a cutting assembly and agitating assembly to prevent material blockage through transmission belts and spiral twisting dragons, and using bevel rods and wing plates to prevent rotational shaft from being offset, ensuring the stability of the kettle body. and stirring effect.

Benefits of technology

Effectively prevent sticky materials from clogging the cutting port, ensuring the stability of the continuous cutting of the kettle body, and preventing the rotation shaft from being offset by stabilizing the rotating bearing seat, improving the overall stability and stirring effect of the reactor.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222287270U_ABST
    Figure CN222287270U_ABST
Patent Text Reader

Abstract

The utility model discloses a high stability chemical reaction kettle, relates to chemical industry production technical field, including kettle body and blanking subassembly, said kettle body top one side is fixed with the blanking subassembly, said blanking subassembly includes motor no. 2, mounting plate, drive wheel, transmission belt, driven wheel and spiral auger, motor no. According to the high-stability chemical reaction kettle, the first motor is meshed with the bevel gear at the output end of the first motor, so that the bevel gear is located in the bearing seat at the top of the kettle body to rotate, and stirring and mixing of materials in the kettle body are achieved through the stirring rods coaxially fixed to the two sides of the bottom of the bevel gear; three wing plates with L-shaped structures are also arranged in the middle of the bevel gear rod in an array manner, and fitting rollers rotationally mounted at the tail ends of the wing plates are fitted with the convex annular edge of the bottom of the bearing seat, so that the stability of the rotation stroke of the bevel gear rod is ensured, and the influence on the stability of the kettle body due to deviation of the bevel gear rod in the long-term use process is prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of chemical production, in particular to a chemical reaction kettle with high stability. Background Art

[0002] Reactors are widely used in the chemical industry. Reactors mainly refer to a container that fully reacts materials by maintaining a high internal reaction temperature. The high temperature environment inside the reactor is achieved through the structural design and parameter configuration of the container. The reactor has a stirring function to ensure that the materials inside the reactor react completely.

[0003] However, when the existing reactor is in use, materials enter the reactor through the feed port. When there are many impurities in the materials, the impurities in the materials are likely to block the discharge port of the reactor after the reactor has been used for a long time. In addition, when the existing reactor is in use, the rotating shaft is likely to deviate inside the reactor due to the long-term rotation of the motor. The deviated rotating shaft causes poor stability when rotating inside the reactor.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a chemical reactor with high stability is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a chemical reaction kettle with high stability to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a highly stable chemical reaction kettle, comprising a kettle body and a material unloading component, wherein a material unloading component is fixed to one side of the top of the kettle body, and the material unloading component comprises a second motor, a mounting plate, a driving wheel, a transmission belt, a driven wheel and a spiral auger, wherein the second motor is fixed to the bottom of the mounting plate, and the mounting plate is fixed to one side of the top of the kettle body, the output end of the second motor is fixedly connected to the driving wheel, and a transmission belt is sleeved on the outside of the driving wheel, the transmission belt is rotationally connected to the driven wheel at one end away from the driving wheel, and a spiral auger is coaxially fixed to the bottom of the driven wheel.

[0007] Furthermore, supporting feet are welded and fixed on both sides of the bottom of the kettle body, and triangular reinforcing ribs are welded and fixed on the inner sides of the recesses of the supporting feet.

[0008] Furthermore, a feeding port is connected to the middle end of the bottom of the kettle body, and the feeding port is gap-matched with the spiral auger, and a feeding hopper is connected to the side of the kettle body.

[0009] Furthermore, a bearing seat is fixed at the middle end of the top of the kettle body, and an annular edge protrudes from the bottom of the bearing seat.

[0010] Furthermore, a stirring assembly is fixed on the other side of the top of the kettle body, and the stirring assembly includes a motor 1 and a bevel gear. The motor 1 is fixed on the other side of the top of the kettle body, and the output end of the motor 1 is fixedly connected to the bevel gear.

[0011] Furthermore, the stirring assembly also includes a bevel gear rod and a through hole. The bevel gear side is meshed with the bevel gear rod, and the middle of the bevel gear rod is penetrated by a through hole that matches the clearance of the spiral auger.

[0012] Furthermore, the stirring assembly also includes a stirring paddle, a wing plate and a bonding roller. The stirring paddles are coaxially fixed on both sides of the bottom of the conical gear rod, and three wing plates are arranged in an array in the middle of the conical gear rod. The end of the "L"-shaped structure of the wing plate is rotatably installed with a bonding roller, and the bonding roller is bonded to the edge circumference.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. When the utility model is in use, on the one hand, the bevel gear at the output end of the motor is meshed with the bevel gear rod, so that the bevel gear rod is located in the bearing seat at the top of the kettle body and rotates, and the stirring rods coaxially fixed on both sides of the bottom of the bevel gear rod are used to achieve stirring and mixing of the materials in the kettle body. In addition, three "L"-shaped wing plates are arranged in an array in the middle of the bevel gear rod, and the fitting rollers rotatably installed at the end of the wing plates fit with the protruding annular edge of the bottom of the bearing seat to ensure the stability of the rotation stroke of the bevel gear rod and prevent the bevel gear rod from being offset during long-term use, thereby affecting the stability of the kettle body.

[0015] 2. When the utility model is in use, on the other hand, the driving wheel at the second output end of the motor rotates to the driven wheel through the transmission belt, and the coaxial spiral auger at the bottom of the driven wheel is matched with the through-hole clearance opened through the middle of the bevel gear rod, that is, the outer diameter of the light rod part of the spiral auger is smaller than the inner diameter of the through-hole, which not only makes the spiral auger and the bevel gear rod rotate concentrically without interference, but also makes the spiral auger can be opened according to the needs of the process, preventing the material with high viscosity from clogging the discharge port, ensuring the stability of the kettle body during continuous discharge, and more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the stirring assembly of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the blanking component of the utility model.

[0019] In the figure: 1. kettle body; 2. support feet; 3. reinforcing ribs; 4. discharge port; 5. feed hopper; 6. bearing seat; 7. edge; 8. stirring assembly; 801. motor one; 802. bevel gear; 803. bevel gear rod; 804. through hole; 805. stirring paddle; 806. wing plate; 807. laminating roller; 9. discharge assembly; 901. motor two; 902. mounting plate; 903. driving wheel; 904. transmission belt; 905. driven wheel; 906. spiral auger. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0021] like Figures 1 to 3 As shown, a chemical reaction kettle with high stability includes a kettle body 1 and a material discharge component 9. The material discharge component 9 is fixed to one side of the top of the kettle body 1. The material discharge component 9 includes a second motor 901, a mounting plate 902, a driving wheel 903, a transmission belt 904, a driven wheel 905 and a spiral auger 906. The second motor 901 is fixed to the bottom of the mounting plate 902, and the mounting plate 902 is fixed to one side of the top of the kettle body 1. The output end of the second motor 901 is fixedly connected to the driving wheel 903, and the driving wheel 903 is externally sleeved with a transmission belt 904. The end of the transmission belt 904 away from the driving wheel 903 is rotationally connected to the driven wheel 905, and the driven wheel 90 A spiral auger 906 is coaxially fixed at the bottom, and the driving wheel 903 at the output end of the motor 901 is driven to rotate the driven wheel 905 through the transmission belt 904. The coaxial spiral auger 906 at the bottom of the driven wheel 905 is gap-matched with the through hole 804 that penetrates the middle of the bevel gear rod 803, that is, the outer diameter of the light rod part of the spiral auger 906 is smaller than the inner diameter of the through hole 804, which not only makes the spiral auger 906 and the bevel gear rod 803 rotate concentrically without interference, but also makes the spiral auger 906 open according to the needs of the process, preventing the material with high viscosity from clogging the discharge port 4, ensuring the stability of the kettle body 1 during continuous discharge, and more practical;

[0022] like Figure 1 to Figure 2As shown, legs 2 are welded and fixed on both sides of the bottom of the kettle body 1, and triangular reinforcing ribs 3 are welded and fixed on the inner side of the recess of the legs 2, a feed port 4 is connected to the middle end of the bottom of the kettle body 1, and the feed port 4 is clearance-matched with the spiral auger 906, a feed hopper 5 is connected to the side of the kettle body 1, a bearing seat 6 is fixed to the middle end of the top of the kettle body 1, and an annular edge 7 is protruded from the bottom of the bearing seat 6, a stirring assembly 8 is fixed to the other side of the top of the kettle body 1, the stirring assembly 8 includes a motor 801 and a bevel gear 802, the motor 801 is fixed to the other side of the top of the kettle body 1, and the output end of the motor 801 is fixedly connected to the bevel gear 802, the stirring assembly 8 also includes a bevel gear rod 803 and a through hole 804, the bevel gear 802 is meshingly installed with the bevel gear rod 803 on the side, and the middle part of the bevel gear rod 803 is penetrated by a through hole 804 that is clearance-matched with the spiral auger 906, the stirring assembly 8 also includes a stirring paddle 805, a wing plate 806 and a laminating roller 807, stirring paddles 805 are coaxially fixed on both sides of the bottom of the bevel gear rod 803, and three wing plates 806 are arranged in an array in the middle of the bevel gear rod 803, and a fitting roller 807 is rotatably installed at the end of the "L"-shaped structure of the wing plate 806, and the fitting roller 807 is fitted with the circumference of the edge 7. The motor 1 801 meshes with the bevel gear 802 at the output end with the bevel gear rod 803, so that the bevel gear rod 803 is located at the top of the kettle body 1 and rotates in the bearing seat 6. The stirring rods coaxially fixed on both sides of the bottom of the bevel gear rod 803 are used to achieve stirring and mixing of the materials in the kettle body 1. In addition, three "L"-shaped wing plates 806 are arranged in an array in the middle of the bevel gear rod 803, and the fitting roller 807 rotatably installed at the end of the wing plate 806 is fitted with the annular edge 7 protruding from the bottom of the bearing seat 6, thereby ensuring the stability of the rotation stroke of the bevel gear rod 803 and preventing the bevel gear rod 803 from deviating during long-term use and affecting the stability of the kettle body 1.

[0023] Working principle: When using this highly stable chemical reactor, on the one hand, the motor 801 meshes with the bevel gear 802 at the output end with the bevel gear rod 803, so that the bevel gear rod 803 is located at the top of the reactor body 1 and rotates in the bearing seat 6, and the stirring rods coaxially fixed on both sides of the bottom of the bevel gear rod 803 are used to stir and mix the materials in the reactor body 1. In addition, three "L"-shaped wing plates 806 are arranged in an array in the middle of the bevel gear rod 803, and the fitting roller 807 rotatably installed at the end of the wing plate 806 fits with the protruding annular edge 7 at the bottom of the bearing seat 6, so as to ensure the stability of the rotation stroke of the bevel gear rod 803 and prevent the bevel gear rod 803 from being used for a long time. The deviation affects the stability of the kettle body 1. On the other hand, the driving wheel 903 at the output end of the motor 2 901 rotates and transmits the transmission to the driven wheel 905 through the transmission belt 904. The coaxial spiral auger 906 at the bottom of the driven wheel 905 is clearance-matched with the through hole 804 that penetrates the middle of the bevel gear rod 803, that is, the outer diameter of the light rod part of the spiral auger 906 is smaller than the inner diameter of the through hole 804. Not only does the spiral auger 906 rotate concentrically with the bevel gear rod 803 without interference, but the spiral auger 906 can also be opened according to the needs of the process to prevent the material with high viscosity from clogging the discharge port 4, thereby ensuring the stability of the kettle body 1 during continuous discharge and being more practical.

[0024] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A chemical reactor with high stability, characterized in that: The invention comprises a kettle body (1) and a material discharge assembly (9), wherein the material discharge assembly (9) is fixed to one side of the top of the kettle body (1), and the material discharge assembly (9) comprises a second motor (901), a mounting plate (902), a driving wheel (903), a transmission belt (904), a driven wheel (905) and a spiral auger (906). The second motor (901) is fixed to the bottom of the mounting plate (902), and the mounting plate (902) is fixed to one side of the top of the kettle body (1). The output end of the second motor (901) is fixedly connected to the driving wheel (903), and the driving wheel (903) is sleeved with a transmission belt (904) on the outside. The driving belt (904) is rotatably connected to the driven wheel (905) at one end away from the driving wheel (903), and a spiral auger (906) is coaxially fixed to the bottom of the driven wheel (905).

2. A chemical reactor with high stability according to claim 1, characterized in that: Support legs (2) are welded and fixed on both sides of the bottom of the kettle body (1), and triangular reinforcing ribs (3) are welded and fixed on the inner sides of the recesses of the support legs (2).

3. A chemical reactor with high stability according to claim 1, characterized in that: The bottom middle end of the kettle body (1) is connected to a feed opening (4), and the feed opening (4) is clearance-matched with the spiral auger (906), and the side of the kettle body (1) is connected to a feed hopper (5).

4. A chemical reactor with high stability according to claim 1, characterized in that: A bearing seat (6) is fixed at the middle end of the top of the kettle body (1), and an annular edge (7) protrudes from the bottom of the bearing seat (6).

5. A chemical reactor with high stability according to claim 1, characterized in that: A stirring assembly (8) is fixed on the other side of the top of the kettle body (1), and the stirring assembly (8) comprises a motor 1 (801) and a bevel gear (802). The motor 1 (801) is fixed on the other side of the top of the kettle body (1), and the output end of the motor 1 (801) is fixedly connected to the bevel gear (802).

6. A chemical reactor with high stability according to claim 5, characterized in that: The stirring assembly (8) further comprises a bevel gear rod (803) and a through hole (804); the bevel gear (802) is meshedly mounted on the side of the bevel gear (802); and a through hole (804) is provided through the middle of the bevel gear rod (803) to fit the spiral auger (906) in a clearance manner.

7. A chemical reactor with high stability according to claim 6, characterized in that: The stirring assembly (8) further comprises a stirring paddle (805), a wing plate (806) and a bonding roller (807); the stirring paddles (805) are coaxially fixed on both sides of the bottom of the bevel gear rod (803); three wing plates (806) are arranged in an array in the middle of the bevel gear rod (803); a bonding roller (807) is rotatably mounted at the end of the "L"-shaped structure of the wing plate (806); and the bonding roller (807) is circumferentially bonded to the edge (7).