Multi-stage efficient impurity removal device before fermentation of pickled capsicum frutescens

Abstract

The utility model relates to the technical field of capsicum frutescens processing, in particular to a multi-stage efficient impurity removal device before fermentation of pickled capsicum frutescens, which comprises a feeding conveyor, a bubble impurity removal mechanism, a mounting frame, a vibration impurity removal mechanism and a sorting conveyor which are sequentially arranged from left to right. A driving motor is fixedly mounted at the top of the mounting frame, and an impurity removal brush is mounted at the output end of the driving motor through a transmission mechanism. The bubble impurity removal mechanism, the impurity storage bin, the mounting frame, the vibration impurity removal mechanism, the driving motor and the impurity removal brush are arranged, so that the bubble generator has the advantage of multi-stage impurity removal, bubbles can be introduced into water in the water storage tank when the bubble generator is in a working state, and the bubble cleaning effect is achieved; the driving motor works to drive the impurity removal brush to rotate so as to play a role in rolling and impurity removal; the vibration motor works in cooperation with the sorting screen plate, and the vibration impurity removal effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of chili pepper processing, in particular to a multi-stage high-efficiency impurity removal device before fermentation of pickled chili pepper. Background Art

[0002] Chili pepper is an agricultural and sideline product, which contains many foreign objects such as leaves, insects, packaging threads, and hair. As consumers' standards for product use improve, how to improve the quality of chili pepper products, especially to reduce the entry of foreign objects into the products, has become a hot topic.

[0003] In recent years, many chili pepper production companies have introduced wind sorting equipment to carry out preliminary wind sorting before pickling the chili peppers, in order to remove some foreign matter in the chili peppers, and then use manual sorting mode for sorting. Although the chili peppers have been wind sorted, the amount of foreign matter is still large, the pressure of manual sorting is relatively large, and the labor cost invested is relatively high. Some companies have introduced color sorters to sort the chili peppers, but the equipment maintenance and maintenance costs are high, and the equipment service life is short, and the production cost increases. In order to solve the above technical problems, we have designed a multi-stage and efficient impurity removal device for pickled chili peppers before fermentation. Utility Model Content

[0004] The purpose of the utility model is to provide a multi-stage high-efficiency impurity removal device before fermentation of pickled peppers and chili peppers, which has the advantages of multi-stage processing and solves the problems that basic impurity removal equipment does not have the function of multi-stage processing, the amount of foreign matter is large during manual sorting, and the use cost is high.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-stage high-efficiency impurity removal device for pickled peppers and chili peppers before fermentation, comprising a feeding conveyor, a bubble impurity removal mechanism, a mounting frame, a vibration impurity removal mechanism and a sorting conveyor, wherein the feeding conveyor, the bubble impurity removal mechanism, the mounting frame, the vibration impurity removal mechanism and the sorting conveyor are arranged in sequence from left to right, a driving motor is fixedly mounted on the top of the mounting frame, a impurity removal brush is mounted on the output end of the driving motor through a transmission mechanism, the surface of the impurity removal brush is movably connected to the connection of the mounting frame, and an impurity storage bin is fixedly mounted on the inner wall of the feeding conveyor and at the bottom of the impurity removal brush.

[0006] Preferably, the bubble impurity removal mechanism comprises a water storage tank and a nano bubble generator, an inclined plate is fixedly connected to the left side of the top of the water storage tank, and a vertical pipe is fixedly installed at the output end of the nano bubble generator.

[0007] Preferably, both left and right sides of the vertical pipe and the inner cavity of the water tank are connected with inclined pipes, and air transmission holes are opened through the surface of the inclined pipes.

[0008] Preferably, a mesh chain conveyor is installed on the top of the inner cavity of the water storage tank, and a spray rack is provided on the top of the mesh chain conveyor.

[0009] Preferably, the vibration impurity removal mechanism comprises a support frame, four corners of the top of the support frame are fixedly connected with support springs, and the top of the support spring is fixedly connected with a storage frame.

[0010] Preferably, a sorting mesh plate is fixedly embedded on the top of the storage frame, and a double-sided adhesive plate is bonded to the bottom of the inner cavity of the storage frame.

[0011] Preferably, vibration motors are bolted on both left and right sides of the bottom of the storage frame, and a displacement groove for use with the vibration motor is penetrated through the top of the support frame.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model has the advantage of multi-stage impurity removal by arranging a bubble impurity removal mechanism, an impurity storage bin, an installation frame, a vibration impurity removal mechanism, a driving motor and an impurity removal brush. In the process of conveying chili materials, when the nano bubble generator is in working state, bubbles can be introduced into the water in the water storage tank to play a role of bubble making and cleaning; the impurity removal brush is driven by the driving motor to rotate to play a role of rolling and kneading impurities; the vibration motor works in conjunction with the sorting screen to play a role of vibration impurity removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a top view schematic diagram of the water storage tank of the utility model;

[0016] Figure 3 It is a cross-sectional schematic diagram of the vibration impurity removal mechanism of the utility model.

[0017] In the figure: 1. feeding conveyor; 2. bubble impurity removal mechanism; 201. inclined pipe; 202. water storage tank; 203. vertical pipe; 204. air transmission hole; 205. nano bubble generator; 206. mesh chain conveyor; 207. spray rack; 208. inclined plate; 3. storage bin; 4. installation frame; 5. vibration impurity removal mechanism; 501. support frame; 502. vibration motor; 503. displacement slot; 504. support spring; 505. double-sided adhesive plate; 506. sorting mesh plate; 507. storage frame; 6. sorting conveyor; 7. driving motor; 8. impurity removal brush. DETAILED DESCRIPTION

[0018] See also Figure 1-Figure 3, a multi-stage efficient impurity removal device for pickled pepper and chili before fermentation, comprising a feeding conveyor 1, a bubble impurity removal mechanism 2, a mounting frame 4, a vibration impurity removal mechanism 5 and a sorting conveyor 6, wherein the feeding conveyor 1, the bubble impurity removal mechanism 2, the mounting frame 4, the vibration impurity removal mechanism 5 and the sorting conveyor 6 are arranged in sequence from left to right, and by arranging the feeding conveyor 1, the chili material can be lifted and discharged into the water storage tank 202, a driving motor 7 is fixedly installed on the top of the mounting frame 4, and an impurity removal brush 8 is installed on the output end of the driving motor 7 through a transmission mechanism, and by arranging the driving motor 7 and the impurity removal brush 8, a plurality of impurity removal brushes 8 can be simultaneously rotated in the same direction when the driving motor 7 is in working state, and the surface of the impurity removal brush 8 is movably connected to the connection of the mounting frame 4, and a storage bin 3 is fixedly installed on the inner wall of the feeding conveyor 1 and at the bottom of the impurity removal brush 8, and by arranging the storage bin 3, the impurities brushed by the impurity removal brush 8 can be centrally collected, which is convenient for subsequent centralized processing;

[0019] See also Figure 1 and Figure 2 The bubble impurity removal mechanism 2 includes a water tank 202 and a nano bubble generator 205. The water tank 202 can carry an appropriate amount of clean water to meet the subsequent bubble cleaning needs. The left side of the top of the water tank 202 is fixedly connected with an inclined plate 208. The inclined plate 208 can play an auxiliary drainage role, which facilitates the materials transmitted by the feeding conveyor 1 to be concentrated in the water tank 202 and fall onto the chain conveyor 206. The output end of the nano bubble generator 205 is fixedly installed with a vertical pipe 203;

[0020] See also Figure 1 and Figure 2 The left and right sides of the vertical pipe 203 and the inner cavity of the water storage tank 202 are both connected with an inclined pipe 201, and the surface of the inclined pipe 201 is penetrated with an air delivery hole 204. By setting the inclined pipe 201 and the air delivery hole 204, the bubbles transmitted by the vertical pipe 203 can be uniformly introduced into the water in the water storage tank 202;

[0021] See also Figure 1 and Figure 2 A mesh chain conveyor 206 is installed on the top of the inner cavity of the water storage tank 202. By setting the mesh chain conveyor 206, the material can be transported to the right in the working state. A spray rack 207 is arranged on the top of the mesh chain conveyor 206;

[0022] See also Figure 1 and Figure 3 The vibration cleaning mechanism 5 includes a support frame 501, and the four corners of the top of the support frame 501 are fixedly connected with support springs 504. By setting the support springs 504, the support frame 501 can be connected to the storage frame 507, thereby elastically supporting the storage frame 507, and the top of the support spring 504 is fixedly connected with the storage frame 507;

[0023] See also Figure 1 and Figure 3 The top of the storage frame 507 is fixedly inlaid with a sorting mesh plate 506. By setting the sorting mesh plate 506, it can play a sorting role, allowing impurities to naturally fall into the storage frame 507. The bottom of the inner cavity of the storage frame 507 is bonded with a double-sided adhesive plate 505. By setting the double-sided adhesive plate 505, the impurities sorted by the sorting mesh plate 506 can be adhered to prevent the impurities from rising again during the vibration process and re-mixing into the material;

[0024] See also Figure 1 and Figure 3 The left and right sides of the bottom of the storage frame 507 are both bolted with vibration motors 502. By setting the vibration motors 502, when two vibration motors 502 are installed, a vibration group can be formed to drive the storage frame 507 to vibrate up and down. A displacement slot 503 used in conjunction with the vibration motor 502 is opened through the top of the support frame 501. By setting the displacement slot 503, the displacement space requirement of the vibration motor 502 can be met;

[0025] The surface of the spray rack 207 is fixedly connected to the upper transmission rack of the mesh chain conveyor 206 through a support rod;

[0026] A sealing door is installed on the front surface of the storage frame 507. When the sealing door is opened, it is convenient for the staff to lift and remove the double-sided adhesive plate 505.

[0027] In actual application, clean water can be introduced into the spray rack 207 in conjunction with an external water pump to clean the materials on the inclined surface of the chain conveyor 206;

[0028] In actual application, in order to ensure the installation stability of the vertical pipe 203, clamps are fixedly installed on both the front and rear sides of the inner wall of the water storage tank 202, and the clamps are used to stably install the vertical pipe 203 in the water storage tank 202;

[0029] In practical application, the output end of the driving motor 7 is connected to the dust removal brush 8 by means of a belt drive, or by means of a chain sprocket, which is not limited here. When the driving motor 7 is working, the dust removal brush 8 can be driven to rotate;

[0030] The parts of the device that come into contact with the material are all made of stainless steel.

[0031] When in use, all components are in the initial installation state, and the chili material mixed with leaves, insects, packaging silk or hair is put into the feeding conveyor 1, and the feeding conveyor 1 is controlled to work, so that the material is gradually transmitted upward and enters the water tank 202, and then with the assistance of the inclined plate 208, the material falls on the mesh chain conveyor 206, and the nano bubble generator 205 is synchronously controlled to work, and the bubbles are passed through the vertical pipe 203, and enter the clean water in the water tank 202 from the inclined pipe 201 and the air transmission hole 204. The bubbles are naturally transmitted upward in the water tank 202, and because the surface of the mesh chain conveyor 206 is a mesh design, the bubbles pass through the mesh holes of the mesh chain conveyor 206 to perform bubble-making cleaning on the material. The mud, sediment, etc. attached to the chili can be effectively separated from the product and sink through the mesh holes of the mesh chain conveyor 206 to separate such foreign matter. As the mesh chain conveyor 206 works to continuously transmit the material, the external water pump can be synchronously controlled to work in conjunction with the spray rack 207 to The material on the chain conveyor 206 is rinsed and cleaned, and then the material is transmitted to the top of the installation frame 4, and the driving motor 7 is controlled to work so that the multiple impurity removal brushes 8 rotate synchronously, and the rotating impurity removal brushes 8 remove most of the pepper handles, packaging silk or hair foreign matter in the material and separate them into the storage bin 3, and then the material is transmitted to the right again to the storage frame 507, and the vibration motor 502 is synchronously controlled to work. Under the elastic connection of the supporting spring 504, the sorting mesh plate 506 and the storage frame 507 are continuously vibrated up and down, wherein the pepper seeds, leaves, packaging silk or hair foreign matter in the material automatically fall into the storage frame 507, and are bonded and fixed by the double-sided adhesive plate 505 to prevent impurities from being removed. Finally, the material after multi-stage impurity removal is placed on the installation frame 4, which effectively reduces the labor intensity of personnel sorting and the amount of labor input. At the same time, foreign matter is effectively controlled. The device has the advantages of simple operation, reduced staff and increased efficiency, convenient maintenance and impurity removal effect.

[0032] In summary, the multi-stage efficient impurity removal device for pickled peppers and chili peppers before fermentation solves the problems that the basic impurity removal equipment does not have the function of multi-stage processing, the amount of foreign matter is large during manual sorting, and the use cost is high by arranging a bubble impurity removal mechanism 2, an impurity storage bin 3, a mounting frame 4, a vibration impurity removal mechanism 5, a drive motor 7 and an impurity removal brush 8.

Claims

1. A multi-stage high-efficiency impurity removal device before fermentation of pickled peppers and chili peppers, comprising a feeding conveyor (1), a bubble impurity removal mechanism (2), a mounting frame (4), a vibration impurity removal mechanism (5) and a sorting conveyor (6), characterized in that: The feeding conveyor (1), the bubble impurity removal mechanism (2), the mounting frame (4), the vibration impurity removal mechanism (5) and the sorting conveyor (6) are arranged in sequence from left to right. A driving motor (7) is fixedly mounted on the top of the mounting frame (4). An impurity removal brush (8) is mounted on the output end of the driving motor (7) via a transmission mechanism. The surface of the impurity removal brush (8) is movably connected to a connection point of the mounting frame (4). An impurity storage bin (3) is fixedly mounted on the inner wall of the feeding conveyor (1) and at the bottom of the impurity removal brush (8).

2. The multi-stage efficient impurity removal device before fermentation of pickled pepper and chili pepper according to claim 1, characterized in that: The bubble impurity removal mechanism (2) comprises a water storage tank (202) and a nano bubble generator (205), an inclined plate (208) is fixedly connected to the left side of the top of the water storage tank (202), and a vertical pipe (203) is fixedly installed at the output end of the nano bubble generator (205).

3. The multi-stage efficient impurity removal device before fermentation of pickled pepper and chili pepper according to claim 2, characterized in that: The left and right sides of the vertical pipe (203) and the inner cavity of the water storage tank (202) are both connected to an inclined pipe (201), and a gas transmission hole (204) is opened through the surface of the inclined pipe (201).

4. The multi-stage efficient impurity removal device before fermentation of pickled pepper and chili pepper according to claim 3, characterized in that: A mesh chain conveyor (206) is installed on the top of the inner cavity of the water storage tank (202), and a spray rack (207) is arranged on the top of the mesh chain conveyor (206).

5. The multi-stage efficient impurity removal device before fermentation of pickled pepper and chili pepper according to claim 1, characterized in that: The vibration impurity removal mechanism (5) comprises a support frame (501), the four corners of the top of the support frame (501) are fixedly connected to support springs (504), and the top of the support spring (504) is fixedly connected to a storage frame (507).

6. The multi-stage efficient impurity removal device before fermentation of pickled pepper and chili pepper according to claim 5, characterized in that: A sorting mesh plate (506) is fixedly inlaid on the top of the storage frame (507), and a double-sided adhesive plate (505) is bonded to the bottom of the inner cavity of the storage frame (507).

7. The multi-stage efficient impurity removal device before fermentation of pickled pepper and chili pepper according to claim 6, characterized in that: Vibration motors (502) are bolted to the left and right sides of the bottom of the storage frame (507), and a displacement slot (503) for use with the vibration motor (502) is provided through the top of the support frame (501).

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