Workpiece alignment auxiliary device

By designing the workpiece alignment auxiliary device, the combination of support frame, fixed stop and movable stop is used to realize the alignment of the U-rib unit and the leveling equipment, solving the deformation problem, improving the leveling effect and position accuracy .

CN222307125UActive Publication Date: 2025-01-07厦门厦工重工有限公司 +1
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Patent Information

Application Number
CN202421054568.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During the leveling process, U-rib plate units are prone to deformation due to equipment alignment problems, which affects the welding quality and overall dimensional accuracy.

Method used

A workpiece alignment auxiliary device is designed, including a support frame, a fixed stop, a movable stop and a driving mechanism. The horizontal alignment of the workpiece is achieved through the movement of the movable stop, and precise position adjustment is achieved through the adjustment of the bolts and connecting blocks. , reduce alignment error.

Benefits of technology

It effectively solves the alignment problem between U-rib plate units and leveling equipment, improves the leveling effect, ensures the position accuracy and stability of the workpiece, and is suitable for the alignment needs of a variety of workpieces and equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a workpiece alignment auxiliary device which comprises a supporting frame, a fixed check block, a movable check block and a driving mechanism, the upper surface of the supporting frame is used for supporting a workpiece, the fixed check block and the driving mechanism are fixed on the supporting frame, and the fixed check block and the movable check block protrude out of the upper surface of the supporting frame. The movable check block can move relative to the supporting frame in the connecting line direction of the movable check block and the fixed check block, and the driving mechanism is connected with the movable check block and used for driving the movable check block to move relative to the supporting frame. By means of the workpiece alignment auxiliary device, position alignment of the workpiece in the horizontal direction can be achieved.
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Description

Technical Field

[0001] The utility model relates to a workpiece alignment auxiliary device. Background Art

[0002] U-rib plate elements are the most numerous unit element type in bridge projects. In order to mass-produce U-rib plate elements, U-rib plate element production lines are usually used for batch manufacturing. Figure 1A After welding, the U-rib plate unit 100 has a certain amount of deformation, which is mainly deformation in the width direction x. It is in a bending state in the width direction x, which has a great influence on the butt welding of the U-rib plate unit 100, the bolting of the U-rib port and the overall size during the later assembly.

[0003] use Figure 2 The leveling device 200 shown can be used to level the U-rib plate unit 100 from Figure 1A The bending state shown is corrected to Figure 1B In the straight state shown, in order to prevent the upper and lower dies of the leveling equipment from being misaligned with the U-rib plate unit 100 during leveling, which would affect the leveling effect, the U-rib plate unit 100 needs to be aligned with the upper and lower dies of the leveling equipment 200 before the upper die is pressed down. Utility Model Content

[0004] In order to solve the problem of aligning a U-rib plate unit with a leveling device, the utility model provides a workpiece alignment auxiliary device.

[0005] This workpiece alignment auxiliary device includes a support frame, a fixed stop block, a movable stop block and a driving mechanism. The upper surface of the support frame is used to support the workpiece. The fixed stop block and the driving mechanism are fixed on the support frame. The fixed stop block and the movable stop block protrude from the upper surface of the support frame. The movable stop block can move relative to the support frame along the direction of the line connecting it and the fixed stop block. The driving mechanism is connected to the movable stop block and is used to drive the movable stop block to move relative to the support frame.

[0006] The workpiece is placed on the support frame and located between the fixed stopper and the movable stopper. The movable stopper is moved to push the workpiece close to the fixed stopper, so that the position alignment of the workpiece along a horizontal direction can be achieved.

[0007] In several embodiments of the utility model, a plurality of fixing parts are provided on the support frame along the direction of the line connecting the fixed stopper and the movable stopper, and the fixed stopper is fixedly connected to the support frame through the fixing parts. After the fixation between the fixed stopper and the support frame is released, the fixed stopper can move relative to the support frame along the direction of the line connecting it and the movable stopper.

[0008] In some embodiments of the utility model, a connecting block is also included, through which a fixed block is fixedly connected to the support frame, and the connecting block is fixedly connected to the support frame through a fixing portion, and the distance of the fixed block relative to the connecting block along the direction of the connection between the fixed block and the movable block is continuously adjustable.

[0009] In several embodiments of the utility model, the connecting block is connected to the fixed block by means of an adjusting bolt and a plurality of adjusting nuts. The adjusting bolt is arranged along the direction of the connection line between the fixed block and the movable block. The adjusting bolt passes through an adjusting nut, the connecting block and another adjusting nut in sequence and is threadedly connected to the fixed block. The adjusting nut is threadedly connected to the adjusting bolt, so that the distance of the fixed block relative to the connecting block along the direction of the connection line between the fixed block and the movable block can be continuously adjusted.

[0010] In some embodiments of the utility model, the support frame is provided with a track along the connecting line direction of the fixed stopper and the movable stopper, and the movable stopper is provided with a first roller corresponding to the track, so that the movable stopper moves relative to the support frame under the guidance of the track.

[0011] In some embodiments of the present invention, the upper end of the fixed stopper and the upper end of the movable stopper protrude toward each other to form a roller mounting seat respectively, on which a second roller is provided, and the axis of the second roller is perpendicularly arranged to the upper surface of the support frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1A This is a structural diagram of a U-rib plate unit before correction; Figure 1B for Figure 1A The structural diagram of the U-rib plate unit after correction is shown;

[0013] Figure 2 The figure is a structural diagram of a leveling device;

[0014] Figure 3 This is a structural diagram of a workpiece alignment auxiliary device according to an embodiment of the utility model;

[0015] Figure 4 for Figure 3 A structural diagram of the workpiece alignment auxiliary device from another perspective;

[0016] Figure 5 and 6 for Figure 3 A cross-sectional view of the workpiece alignment auxiliary device shown;

[0017] Figure 7 for Figure 3 The structural diagram of the movable stopper shown;

[0018] Figure 8 for Figure 3 The structural diagram of the fixed stop shown;

[0019] Fig. 9 for Figure 3 The structural diagram of the connection block shown;

[0020] Fig.10 for Figure 3The structure diagram of the U-rib plate unit carried by the workpiece alignment auxiliary device shown. DETAILED DESCRIPTION

[0021] The workpiece alignment auxiliary device provided by the utility model is designed to realize the alignment of the U-rib plate unit and the leveling device, but is not only suitable for the alignment of the U-rib plate unit and the leveling device, but also suitable for the alignment of other workpieces and other devices along the horizontal direction.

[0022] The present invention will be further described below in conjunction with the accompanying drawings and an embodiment of the present invention.

[0023] See also Figures 3 to 9 In one embodiment of the utility model, the workpiece alignment auxiliary device of the utility model includes a support frame 1, a fixed stop block 2, a movable stop block 3 and a driving mechanism 4. The upper surface of the support frame 1 is used to support the workpiece. The fixed stop block 2 and the driving mechanism 4 are fixed on the support frame 1. The fixed stop block 2 and the movable stop block 3 protrude from the upper surface of the support frame 1. The movable stop block 3 can move relative to the support frame 1 along the direction of the line connecting it and the fixed stop block 2. The power output rod of the driving mechanism 4 is connected to the movable stop block 3, which is used to drive the movable stop block 3 to move relative to the support frame 1.

[0024] The workpiece is placed on the support frame 1, between the fixed stopper 2 and the movable stopper 3. When the movable stopper 3 moves toward the fixed stopper 2, the workpiece is pushed toward the fixed stopper 2 until the workpiece is close to the fixed stopper 2. The workpiece is aligned by limiting the position of the fixed stopper 2. When the workpiece needs to be aligned to a different position, the position of the fixed stopper 2 can be changed accordingly.

[0025] In order to adjust the position of the fixed stopper 2 and meet various requirements, a plurality of fixing parts 11 are provided on the support frame 1 along the connecting line direction of the fixed stopper 2 and the movable stopper 3. The fixed stopper 2 is fixedly connected to the support frame 1 through the fixing parts 11. After the fixing between the fixed stopper 2 and the support frame 1 is released, the fixed stopper 2 can move relative to the support frame 1 along the connecting line direction between the fixed stopper 2 and the movable stopper 3. In other embodiments of the utility model, if only one size of workpiece needs to be adapted, the position of the fixed stopper 2 relative to the support frame 1 can also be designed to be non-adjustable.

[0026] The multiple fixing parts 11 are provided to achieve discrete adjustment of the position of the fixed stopper 2, and the precision is not high. In order to further improve the adjustment precision, the fixed stopper 2 is fixedly connected to the support frame 1 through the connecting block 5, and the connecting block 5 is fixedly connected to the support frame 1 through the fixing part 11, and the distance of the fixed stopper 2 relative to the connecting block 5 along the connecting direction of the fixed stopper 2 and the movable stopper 3 is continuously adjustable.

[0027] In order to achieve continuous adjustment of the distance between the fixed stopper 2 and the connecting block 5, the connecting block 5 is connected to the fixed stopper 2 by means of an adjusting bolt 51, which is arranged along the connecting line between the fixed stopper 2 and the movable stopper 3, and passes through an adjusting nut 52, a light hole on the connecting block 5 and another adjusting nut 52 in sequence, and is threadedly connected to the fixed stopper 2. The adjusting bolt 51 is threadedly connected to the adjusting nut 52, and the distance between the fixed stopper 2 and the connecting block 5 is adjusted by screwing the adjusting nut 52. After the adjustment is completed, the adjusting nuts 52 on both sides of the connecting block 5 are tightened. In other embodiments of the utility model, the continuous adjustment of the distance between the fixed stopper 2 and the connecting block 5 can also be achieved by means of other structures.

[0028] The fixing part 11 of this embodiment is a through hole opened on the support frame 1, and a clearance hole 53 is correspondingly provided on the connecting block 5. The bolt passes through the clearance hole 53 and the fixing part 11 and is connected with the nut to achieve the fixation between the connecting block 5 and the support frame 1. In this embodiment, four clearance holes 53 are provided on the connecting block 5, two on one side, which can ensure the stability of the connection between the connecting block 5 and the support frame 1. In other embodiments of the utility model, the fixing part 11 can also be other structures, which can achieve multi-level adjustment of the fixed stopper 2 relative to the support frame 1 along the direction of the connection line between it and the movable stopper 3.

[0029] The support frame 1 is provided with a track 12 along the connecting direction of the fixed stopper 2 and the movable stopper 3. The two tracks 12 are arranged opposite to each other. The movable stopper 3 is provided with two first rollers S corresponding to the two tracks 12, respectively, so that the movable stopper 3 can move relative to the support frame 1 under the guidance of the track 12. In this embodiment, four first rollers S are also provided on the fixed stopper 2. The track 12 is divided into two sections, one section is used to accommodate and guide the first rollers S of the movable stopper 3, and the other section is used to accommodate and guide the first rollers S of the fixed stopper 2. The first rollers S can reduce the resistance of the fixed stopper 2 and the movable stopper 3 to move relative to the support frame 1, and the resistance is smaller than the mode in which the slider cooperates with the slide rail. The block is provided with two first rollers S on one side, a total of four first rollers S, which can ensure the stability of the block movement.

[0030] The upper ends of the fixed stopper 2 and the movable stopper 3 protrude toward each other, respectively forming a roller mounting seat, on which a second roller Q is arranged, and the axis of the second roller Q is arranged perpendicular to the upper surface of the support frame 1. Fig.10The workpiece alignment auxiliary device is used to realize the alignment between the U-rib plate unit 100 and the leveling device 200. The conveying device 300 conveys the U-rib plate unit 100 along the first direction d1, and the leveling device 200 corrects the U-rib plate unit 100 section by section. The U-rib plate unit 100 has a large span along the first direction d1. A plurality of conveying devices 300 and workpiece alignment auxiliary devices are arranged at intervals along the first direction d1. The workpiece alignment auxiliary device is used to adjust the position of the U-rib plate unit 100 relative to the leveling device 200 along the second direction d2. Therefore, the connecting direction of the fixed stopper 2 and the movable stopper 3 is parallel to the second direction d2. When the conveying device 300 conveys the U-rib plate unit 100, the U-rib plate unit 100 is first lifted to separate the U-rib plate unit 100 from the upper surface of the support frame 1 to reduce friction resistance and damage. After lifting, the U-rib plate unit 100 is conveyed forward. To avoid hindering the conveying process, the driving mechanism 4 needs to reset the movable block 3 before lifting. During the conveying process, if the U-rib plate unit 100 deflects, the fixed block 2 and the movable block 3 can limit the amplitude of the deflection of the U-rib plate unit 100, and the second roller Q can reduce the friction resistance and damage between the workpiece alignment auxiliary device and the U-rib plate unit 100. In other embodiments of the utility model, if the workpiece does not need to be conveyed along the first direction d1, the roller mounting seat and the second roller Q may not be provided.

Claims

1. A workpiece alignment auxiliary device, characterized in that: The invention comprises a support frame (1), a fixed stopper (2), a movable stopper (3) and a driving mechanism (4); the upper surface of the support frame (1) is used for supporting a workpiece; the fixed stopper (2) and the driving mechanism (4) are fixed on the support frame (1); the fixed stopper (2) and the movable stopper (3) protrude from the upper surface of the support frame (1); the movable stopper (3) can move relative to the support frame (1) along the direction of a line connecting the movable stopper (3) and the fixed stopper (2); and the driving mechanism (4) is connected to the movable stopper (3) and is used for driving the movable stopper (3) to move relative to the support frame (1).

2. The workpiece alignment auxiliary device according to claim 1, characterized in that: The support frame (1) is provided with a plurality of fixing portions (11) along the direction of the line connecting the fixed stopper (2) and the movable stopper (3); the fixed stopper (2) is fixedly connected to the support frame (1) via the fixing portions (11); after the fixing between the fixed stopper (2) and the support frame (1) is released, the fixed stopper (2) can move relative to the support frame (1) along the direction of the line connecting the fixed stopper (2) and the movable stopper (3).

3. The workpiece alignment auxiliary device according to claim 2, characterized in that: It also comprises a connecting block (5), the fixed stopper (2) being fixedly connected to the support frame (1) via the connecting block (5), the connecting block (5) being fixedly connected to the support frame (1) via a fixing portion (11), and the distance of the fixed stopper (2) relative to the connecting block (5) along the direction of the connection line between the fixed stopper (2) and the movable stopper (3) being continuously adjustable.

4. The workpiece alignment auxiliary device according to claim 3, characterized in that: The connecting block (5) is connected to the fixed stopper (2) via an adjusting bolt (51) and a plurality of adjusting nuts (52). The adjusting bolt (51) is arranged along the direction of the connection line between the fixed stopper (2) and the movable stopper (3). The adjusting bolt (51) passes through an adjusting nut (52), the connecting block (5) and another adjusting nut (52) in sequence and is threadedly connected to the fixed stopper (2). The adjusting nut (52) is threadedly connected to the adjusting bolt (51), so that the distance between the fixed stopper (2) and the connecting block (5) along the direction of the connection line between the fixed stopper (2) and the movable stopper (3) can be continuously adjusted.

5. The workpiece alignment auxiliary device according to claim 3 or 4, characterized in that: The fixing portion (11) is a through hole provided on the support frame (1), a clearance hole (53) is provided on the connecting block (5), and the connecting block (5) and the support frame (1) are fixedly connected by a nut and a bolt passing through the clearance hole (53) and the fixing portion (11).

6. The workpiece alignment auxiliary device according to claim 1, characterized in that: The support frame (1) is provided with a track (12) along the direction of the connection line between the fixed stopper (2) and the movable stopper (3), and the movable stopper (3) is provided with a first roller (S) corresponding to the track (12), so that the movable stopper (3) moves relative to the support frame (1) under the guidance of the track (12).

7. The workpiece alignment auxiliary device according to claim 1, characterized in that: The upper ends of the fixed stopper (2) and the movable stopper (3) protrude towards each other to form a roller mounting seat, respectively. The roller mounting seat is provided with a second roller (Q), and the axis of the second roller (Q) is arranged perpendicular to the upper surface of the support frame (1).