Guardrail cleaning device
By using a motor-driven rotary device and oil cylinder system in the guardrail cleaning device, automatic cleaning of the guardrail is achieved, solving the high cost and safety hazards caused by manual cleaning, and improving cleaning efficiency and safety.
Patent Information
- Application Number
- CN202323632479.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The cleaning of existing guardrails mainly relies on manual operations, resulting in high labor intensity, low work efficiency, high cost, and traffic safety hazards.
Design a guardrail cleaning device, using a motor-driven rotary device and multiple oil cylinders to realize automatic rotation and height and position control of the guardrail cleaning device, equipped with internal and external rollers and spray pipes, and drive the rollers to rotate and spray through a motor. Spray water from the pipe to achieve automatic cleaning.
It improves the efficiency and safety of guardrail cleaning, reduces workers' labor intensity, reduces cleaning costs, and avoids the risk of workers needing to stand on the road to clean.
Smart Images

Figure CN222313882U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of switch boxes, and in particular to a guardrail cleaning device. Background Art
[0002] The role of road guardrails is not only to maintain good traffic order, improve traffic safety and effectively reduce the incidence of traffic accidents, but also to beautify the city. However, guardrails are easily exposed to wind, rain and pollution, which not only affects the appearance of the city, but also causes rust and reduces the service life of the guardrails. Guardrails need to be cleaned regularly.
[0003] At present, guardrails are mainly cleaned manually by sanitation departments, which results in high labor intensity, low work efficiency, high cleaning costs, and workers need to stand on the road while cleaning, which is prone to traffic accidents. Utility Model Content
[0004] The embodiment of the present application provides a guardrail cleaning device to solve the problem of high cost of manual guardrail cleaning. The support base of the guardrail cleaning device is arranged on a rotating device on a cleaning vehicle, and the rotating motor of the rotating device is fixedly installed on the support base of the guardrail cleaning device to drive the guardrail cleaning device to change the cleaning direction;
[0005] The guardrail cleaning device comprises an active frame, a top plate, a guide frame, an inner motor and a roller; the active frame is vertically mounted on the support base, the top plate is horizontally and slidably mounted on the active frame, and the guide frame is mounted on the end side of the top plate;
[0006] Inner motors are symmetrically arranged at two ends of the guide frame, the rollers are installed at the lower part of the inner motors, and the cleaning brushes are installed on the rollers.
[0007] Specifically, the slewing device also includes a connecting pressure plate, a plane thrust bearing and a chassis;
[0008] The rotary motor is connected to the chassis via connecting bolts; the planar thrust bearing is mounted on the shaft of the rotary motor; the support base is pressed on the planar thrust bearing and connected to the connecting pressure plate via connecting bolts.
[0009] Specifically, the rotary motor is a stepper brake motor with a motor power of 3KW and a rotation angle of 180°.
[0010] Specifically, a first oil cylinder is further provided on the support base located at one side of the driven frame. The first oil cylinder is hingedly mounted on the support base, and a piston rod is connected to the active frame.
[0011] Specifically, a second oil cylinder is horizontally installed on the top plate, the bottom of the second oil cylinder is fixed on the top plate, and the piston rod is connected to the guide frame.
[0012] Specifically, a rotating shaft is fixedly mounted on a side of the guide frame facing away from the top plate, and the rotating shaft and the second oil cylinder are symmetrically distributed on both sides of the guide frame.
[0013] Specifically, a suspension bracket is fixedly mounted on the rotating shaft, and a third oil cylinder is hingedly connected to one end of the guide frame, and a piston rod of the third oil cylinder is hingedly connected to the suspension bracket.
[0014] Specifically, the outer motors are symmetrically distributed on the suspension bracket, the rollers are installed at the lower part of the outer motors, and the cleaning brushes are installed on the rollers.
[0015] Specifically, a spray pipe corresponding to the supporting roller is also arranged on the suspension bracket and the top plate, and a plurality of spray heads facing the roller brush are installed on the spray pipe.
[0016] The beneficial effects brought by the technical solution provided by the embodiment of the present application include at least: the guardrail cleaning device is set on the cleaning vehicle, and the supporting base is installed on the motor-driven rotating device, and the motor drives the guardrail cleaning device to turn the cleaning direction left and right to achieve rapid reversal. The guardrail cleaning device controls the height and horizontal position of the top plate through the first oil cylinder; controls the horizontal position of the guide frame through the second oil cylinder; controls the rotation angle of the bracket relative to the guide frame through the third oil cylinder; through the mutual cooperation between the oil cylinders, the inner and outer rollers on the guardrail cleaning device are aligned with the outside of the guardrail to be cleaned, and the outer rollers on it are aligned with the inside of the guardrail to be cleaned; the motor drives the inner and outer rollers to rotate, and the spray pipe provides water at the same time, so as to achieve the technical effect of efficient automatic cleaning of the guardrail. Compared with related manual cleaning, it effectively ensures the safety of workers, reduces the labor intensity of workers, improves work efficiency, and reduces cleaning costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a guardrail cleaning device provided in an embodiment of the present application;
[0018] Figure 2 is a partial schematic diagram of a guardrail cleaning device provided in an embodiment of the present application;
[0019] Figure 3 It is a schematic diagram of a scene in which the guardrail cleaning device is applied to a cleaning vehicle;
[0020] Figure 4 It is a schematic diagram of the left and right reversing cleaning guardrail;
[0021] Figure 5It is the installation diagram of the slewing device;
[0022] Figure 6 It is a cross-sectional schematic diagram of the rotary device.
[0023] Figure numerals: support base-10, active frame-20, driven frame-30, first cylinder-40, top plate-50, rotating shaft-60, second cylinder-70, guide frame-80, inner motor-90, roller-91, rotating shaft-100, suspension bracket-110, third cylinder-120, outer motor-130, rotating device-11, rotating motor-111, connecting pressure plate-112, plane thrust bearing-113, chassis-114, flat key-115, clamping nut-116, shaft-117, spray pipe-400. DETAILED DESCRIPTION
[0024] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below with reference to the accompanying drawings.
[0025] The term "multiple" as used herein refers to two or more than two. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the related objects are in an "or" relationship.
[0026] Figure 1 : is a schematic diagram of the structure of the guardrail cleaning device provided in an embodiment of the present application, and the guardrail cleaning device includes a support base 10, an active frame 20, a top plate 50, a guide frame 80, an internal motor 90 and a roller 91. The active frame 20 is vertically mounted on the support base 10, and the top plate 50 is horizontally and slidably mounted on the active frame 20. The top plate 5 is a component for supporting and moving, and the guide frame 80 is mounted on the end side of the top plate 50 and supported by the top plate 5. The internal motor 90 is symmetrically arranged at the two ends of the guide frame 80, the roller 91 is installed at the lower part of the internal motor 90, and the cleaning brush is installed on the roller 91. The support base 10 is mounted on a rotating device 11, and the rotating device 11 is arranged on a cleaning vehicle, and the entire device is transported by the cleaning vehicle. The rotating device 11 includes a rotating motor 111, and the rotating motor 111 is connected to the support base 10 to control the entire device to turn the cleaning direction.
[0027] Figure 2It is a partial schematic diagram of the guardrail cleaning device provided by the embodiment of the present application. A driven frame 30 is also installed on the support base 10. The driven frame 30 and the active frame 20 are arranged side by side and in parallel. The bottom ends of the driven frame 30 and the active frame 20 are hinged to the support base 10, and the top ends are hinged to the top plate 50. A first oil cylinder 40 is also arranged on the support base 10 located on one side of the driven frame 30. The first oil cylinder 40 is hingedly installed on the support base 10, specifically located in the middle of the driven frame 20, and the piston rod of the oil cylinder is connected to the active frame 20. Because both ends of the main and driven frames are hinged, the active frame 20 can be swung as a whole under the push of the oil cylinder, and the driven frame 30 is further driven to move through the top plate 50, that is, the driven frame 30 and the active frame 20 move synchronously, and the top plate 50 always remains in the horizontal plane. When the piston rod pushes a long stroke, the height of the entire top plate 50 can be changed, that is, the cleaning height can be changed.
[0028] In order to further realize the horizontal movement of the cleaning brush, a second oil cylinder 70 can be horizontally installed on the top plate 50, the bottom of the second oil cylinder 70 is fixed on the top plate 50, and the piston rod is connected to the guide frame 80, so that the piston rod pushes the guide frame 80 to move horizontally. The guide frame 80 can be inserted into or installed in the mounting frame of the top plate 50 through a connecting rod to achieve sliding connection and support the guide frame 80.
[0029] The guide frame 80 is located on one side of the top plate 50, and at least one roller 91 is provided on the top plate 50 at one end thereof close to the guide frame 80 for downward rotation. In this embodiment, the roller 91 is connected to the inner motor 90 for transmission, and the inner motor 90 is fixedly mounted on the top plate 50, so that the inner motor 90 drives the roller 91 to rotate synchronously. There are two rollers 91, which are symmetrically arranged, so that the roller brush area is increased and the force on the top plate 50 is balanced.
[0030] The guide frame 80 is also fixedly mounted with a rotating shaft 100 on the side facing away from the top plate 50. The rotating shaft 100 and the second oil cylinder 70 are symmetrically distributed on both sides of the guide frame 80. A suspension bracket 110 is fixedly mounted on the rotating shaft 100; a third oil cylinder 120 is hinged at one end of the guide frame 80, and the piston rod of the third oil cylinder 120 is hinged to the suspension bracket 110. The function of the third oil cylinder 120 is to enable the suspension bracket 110 to rotate around the guide frame 80 with the rotating shaft 100 as the rotation center. At least one roller 91 is arranged on the suspension bracket 110 and driven by an external motor 130. In some embodiments, the external motor 130 is symmetrically distributed on the suspension bracket 110, and the roller 91 is installed at the lower part of the external motor 130, and the cleaning brush is installed on the roller 91. The inner motor 90 and the outer motor 130 form an inner and outer double-layer roller brush, which sandwiches the railing in the middle during cleaning, thereby improving the cleaning efficiency. Furthermore, a spray pipe 400 corresponding to the support roller 91 may be provided on the suspension bracket 110 and the top plate 50, and a plurality of spray heads facing the roller brush may be installed on the spray pipe 400 to spray water toward the cleaning brush.
[0031] Figure 3 It is a schematic diagram of a scene in which a guardrail cleaning device is applied to a cleaning vehicle. The supporting base 10 of the guardrail cleaning device 200 is arranged on a rotating device 11 on the cleaning vehicle. After the rotating device 11 is powered on, it drives the guardrail cleaning device 200 to rotate 180°. At the same time, by reversing the rotation direction of the inner and outer motor groups, the guardrail on the other side can be cleaned. The roller brush can be set to a more economical speed of 100-200r / min. Figure 4 It is a schematic diagram of the left-right reversing cleaning guardrail.
[0032] Figure 5 This is the installation diagram of the rotary device. Figure 6 1 is a cross-sectional schematic diagram of a rotary device, which includes a rotary motor 111, a connecting plate 112, a planar thrust bearing 113 and a chassis 114. The rotary motor 111 is connected to the chassis 114 by connecting bolts. The planar thrust bearing 113 is mounted on the output shaft 117 of the rotary motor 111. The support base 10 is pressed on the planar thrust bearing 113 and connected to the connecting plate 112 by connecting bolts. There are two planar thrust bearings 113, one for bearing the pressure of the support base 10 and upper parts, and the other for rotating the support base 10. The connecting plate 112 is connected to the support base 10 by connecting bolts. The rotary motor 111 is connected to the connecting plate 112 through a flat key 115, which is installed in the key slot of the rotary motor 111 and the key slot of the connecting plate 112, thereby connecting the rotary motor 111 and the connecting plate 112 together. The clamping nut 116 is used to connect the motor shaft 117 and the connecting plate 112 and prevent the flat key from coming out. The rotary motor 111 can use a stepper brake motor with a motor power of 3KW and a rotation angle of 180°. Figure 4 It should be noted that the rotary device can also be other structures, as long as the support base and the upper cleaning component can be reversed as a whole.
[0033] Workflow: The device is fixed on the rotating device 11 through the support base 10. After the cleaning vehicle arrives at the work site, the push rod of the third oil cylinder 120 is controlled to move, so that the suspension bracket 110 rotates 90 degrees counterclockwise relative to the guide frame 80, so that the outer and inner rollers 91 are 90 degrees apart. Then the push rod of the first oil cylinder 40 is controlled to move, so that the inner roller 91 is aligned with the outer side of the guardrail to be cleaned, and the outer roller 91 is located above the guardrail to be cleaned. The push rod of the second oil cylinder 70 is further controlled to move, so that the outer roller passes over the guardrail to be cleaned and moves to the upper side of the inner side of the guardrail to be cleaned. The push rod of the third oil cylinder 120 is reset to rotate the suspension bracket 110 90 degrees clockwise relative to the guide frame 80, and the push rod of the second oil cylinder 70 is controlled to move in the opposite direction to align the outer roller with the inner side of the guardrail to be cleaned. After completing the above steps, water is passed through the spray pipe, and the motor is turned on to drive each group of rollers to rotate, so that both sides of the guardrail are cleaned at the same time. After the cleaning operation is completed, the water supply to the spray pipe is cut off and the motor stops driving. Then, the push rod of the third oil cylinder 120 is controlled to rotate the suspension bracket 110 90 degrees counterclockwise relative to the guide frame 80, and then the push rods of the second oil cylinder 70, the first oil cylinder 40 and the third oil cylinder 120 are reset in sequence. The upper part of the rotating device 11 is connected to the support base 10. After the rotating device 11 is powered on, it drives the support base 10 to rotate 180°, and drives the above-mentioned cleaning device components to rotate 180° relative to the rotating device 11. At the same time, by reversing the rotation direction of the motor, the cleaning of the guardrail on the other side can be achieved.
[0034] In summary, the height and horizontal position of the top plate are controlled by the first oil cylinder; the horizontal position of the guide frame is controlled by the second oil cylinder; the rotation angle of the bracket relative to the guide frame is controlled by the third oil cylinder; and the rotating device is used to change the cleaning direction of the entire cleaning device. Through the mutual cooperation between the oil cylinders, the technical effect of aligning the inner and outer rollers on the guardrail cleaning device with the outer side of the guardrail to be cleaned, and aligning the outer rollers on it with the inner side of the guardrail to be cleaned is achieved; the motor drives the inner and outer rollers to rotate, and the spray pipe provides water at the same time, thereby achieving the technical effect of efficient automatic cleaning of the guardrail. Compared with related manual cleaning, it effectively ensures the safety of workers, reduces the labor intensity of workers, improves work efficiency, and reduces cleaning costs.
[0035] The preferred embodiments of the present invention are described above; it should be understood that the present invention is not limited to the above-mentioned specific implementation modes, and the devices and structures not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can make many possible changes and modifications without departing from the technical solution of the present invention, or modify them into equivalent embodiments with equivalent changes, which does not affect the essential content of the present invention; therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of protection of the technical solution of the present invention.
Claims
1. A guardrail cleaning device, characterized in that: The invention comprises a support base (10), an active frame (20), a top plate (50), a guide frame (80), an inner motor (90) and a roller (91); the support base (10) is mounted on a rotary device (11); the active frame (20) is vertically mounted on the support base (10); the top plate (50) is horizontally and slidably mounted on the active frame (20); and the guide frame (80) is mounted on the end side of the top plate (50); Inner motors (90) are symmetrically arranged at two ends of the guide frame (80), the rollers (91) are installed at the lower part of the inner motors (90), and the cleaning brushes are installed on the rollers (91); The rotating device (11) is arranged on the cleaning vehicle and comprises a rotating motor (111). The rotating motor (111) is connected to the supporting base (10) and controls the guardrail cleaning device to change the cleaning direction.
2. The guardrail cleaning device according to claim 1, characterized in that: The rotating device (11) further comprises a connecting pressure plate (112), a plane thrust bearing (113) and a chassis (114); The rotary motor (111) is connected to the chassis (114) via connecting bolts; the planar thrust bearing (113) is mounted on a shaft (117) of the rotary motor (111); the support base (10) is pressed on the planar thrust bearing (113) and connected to the connecting pressure plate (112) via connecting bolts.
3. The guardrail cleaning device according to claim 1, characterized in that: The rotary motor (111) is a stepping brake motor with a motor power of 3KW and a rotation angle of 180°.
4. The guardrail cleaning device according to claim 1, characterized in that: A driven frame (30) is also mounted on the support base (10), and the driven frame (30) and the active frame (20) are arranged in parallel; The bottom ends of the driven frame (30) and the active frame (20) are hinged to the support base (10), and the top ends are hinged to the top plate (50).
5. The guardrail cleaning device according to claim 4, characterized in that: A first oil cylinder (40) is also provided on the support base (10) located on one side of the driven frame (30); the first oil cylinder (40) is hingedly mounted on the support base (10), and a piston rod is connected to the active frame (20).
6. The guardrail cleaning device according to claim 5, characterized in that: A second oil cylinder (70) is horizontally mounted on the top plate (50), the bottom of the second oil cylinder (70) is fixed on the top plate (50), and a piston rod is connected to the guide frame (80).
7. The guardrail cleaning device according to claim 6, characterized in that: A rotating shaft (100) is fixedly mounted on a side of the guide frame (80) facing away from the top plate (50), and the rotating shaft (100) and the second oil cylinder (70) are symmetrically distributed on both sides of the guide frame (80).
8. The guardrail cleaning device according to claim 7, characterized in that: A suspension bracket (110) is fixedly mounted on the rotating shaft (100), a third oil cylinder (120) is hingedly connected to one end of the guide frame (80), and a piston rod of the third oil cylinder (120) is hingedly connected to the suspension bracket (110).
9. The guardrail cleaning device according to claim 8, characterized in that: The external motor (130) is symmetrically distributed on the suspension bracket (110), the roller (91) is installed at the lower part of the external motor (130), and the cleaning brush is installed on the roller (91).
10. The guardrail cleaning device according to claim 9, characterized in that: A spray pipe (400) corresponding to the supporting roller (91) is also arranged on the suspension bracket (110) and the top plate (50), and a plurality of spray heads facing the roller brush are installed on the spray pipe (400).