Auxiliary cleaning device suitable for dumper hopper
By designing an auxiliary cleaning device that includes lifting, lateral movement, rotation, distance adjustment and flushing parts, the problem of long and labor intensity of cleaning the transport truck bucket is solved, and efficient and thorough cleaning of the inner wall of the truck bucket is achieved.
Patent Information
- Application Number
- CN202421300582.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the prior art, cleaning of transport truck buses mainly relies on manual operations, which consumes a long time and is labor-intensive, and the cleaning is not thorough, and there are omissions, making it difficult to complete efficiently.
An auxiliary cleaning device including lifting, lateral movement, rotation, distance adjustment and flushing parts is designed. The flushing part is driven into the vehicle bucket by the lifting part, the horizontal movement part moves along the length of the vehicle bucket, the rotating part adjusts the flushing position and adjusts the distance. Partially adjust the distance from the inner wall of the vehicle bucket, and the flushing part is thoroughly cleaned with a high-pressure water spray head.
It effectively reduces the labor intensity of staff, improves the cleaning efficiency of the inner wall of the car bucket, ensures the thorough cleaning of the inner wall of the car bucket, and reduces omission areas.
Smart Images
Figure CN222329664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bucket auxiliary cleaning device, in particular to a device which can assist workers to efficiently clean the inner wall of a bucket of a material transport vehicle, and belongs to the technical field of bucket cleaning equipment. Background Art
[0002] In a steel plant, there are many ways to transport materials, including belt transport, pneumatic transport and vehicle transport. Among them, vehicle transport is a common way of transport. The transport vehicle transports materials through the cargo box. During the transportation process, due to the characteristics of the materials themselves, some materials will adhere to the inner wall of the cargo box. The adhered materials not only affect the subsequent transportation load, but also cause the situation that the materials of the previous batch of transportation are mixed with the materials of the next batch of transportation. Therefore, it is necessary to flush the cargo box of the transport vehicle. At present, the cleaning of the cargo box of the transport vehicle is done manually. The staff enters the cargo box with a water pipe to flush it. This process is time-consuming and labor-intensive. The flushing is not thorough and there are areas of omission. Therefore, an auxiliary cleaning device is needed, which is required to assist the staff to efficiently clean the inner wall of the cargo box of the transport vehicle, thereby reducing the labor intensity of the staff and improving the cleaning efficiency. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and to provide an auxiliary cleaning device suitable for a material transport vehicle bucket, which can not only reduce the labor intensity of the staff but also improve the cleaning efficiency of the transport vehicle bucket.
[0004] The problem described in the utility model is solved by the following technical solutions:
[0005] An auxiliary cleaning device suitable for a material transport truck bucket comprises a lifting part, a transverse moving part, a rotating part, a rotary plate, a distance adjusting part and a flushing part; the lifting part is arranged on the ground through a bracket; the transverse moving part is arranged on the lifting part; the rotating part is arranged at the bottom end of the transverse moving part; the rotary plate is arranged below the rotating part; the number of the distance adjusting parts is two, and they are symmetrically arranged at both ends of the rotary plate; the number of the flushing parts is two, and they are respectively arranged on different distance adjusting parts.
[0006] The above-mentioned auxiliary cleaning device suitable for the cargo box of a material transport vehicle, the lifting part includes a fixed long plate, a lifting long plate, a guide plate and a winch; the fixed long plate is set on the ground through a bracket on its side wall; the lifting long plate is located directly below the fixed long plate; guide plates are provided at both ends of the upper end surface of the lifting long plate, and guide holes are provided at both ends of the fixed long plate, and guide plates corresponding to the positions are passed through the two guide holes; the winch is arranged at the center of the top end surface of the fixed long plate; a U-shaped frame with an opening facing downward is provided at the center of the upper end surface of the lifting long plate; the winch wire rope passes through the central vertical hole of the fixed long plate and is connected to the upper end surface of the U-shaped frame on the lifting long plate.
[0007] The above-mentioned auxiliary cleaning device suitable for the bucket of a material transport vehicle, the transverse movement part includes a driving motor, a screw, a screw nut and a connecting block; the driving motor housing is arranged at one end of the upper end surface of the lifting long plate, and a vertical plate is arranged at the other end of the lifting long plate; one end of the screw is connected to the output shaft of the driving motor, and the other end is connected to the vertical plate axis; the screw nut is arranged on the screw; the lifting long plate is provided with strip holes along its length direction, and the connecting block is slidably arranged in the strip holes of the lifting long plate; the screw nut is connected to the connecting block.
[0008] The above auxiliary cleaning device is suitable for the bucket of a material transport vehicle, wherein the rotating part includes a disc and a rotating motor; the center of the upper end surface of the disc is connected to the bottom end surface of the connecting block; and the rotating motor is arranged at the center position of the lower end surface of the disc.
[0009] The above-mentioned auxiliary cleaning device is suitable for the bucket of a material transport truck, and the center of the upper end surface of the rotating plate is connected to the output shaft of the rotating motor; the lower end surface of the disc is provided with a circle of guide grooves, and the upper end surface of the rotating plate is provided with two guide rods, and the two guide rods are symmetrically positioned about the axial center line of the output shaft of the rotating motor, and the top ends of the two guide rods are inserted into the guide grooves on the bottom end surface of the disc.
[0010] The above-mentioned auxiliary cleaning device is suitable for the bucket of a material transport truck, and the distance adjusting part includes a hydraulic cylinder and a slide plate; a hole is provided at the end of the rotating plate, and the slide plate is inserted into the hole at the end of the rotating plate; the center line of the rotating plate is parallel to the center line of the slide plate; the hydraulic cylinder is arranged on the upper end surface of the rotating plate; a support plate is provided on the top end surface of the slide plate, and the end of the hydraulic cylinder piston rod is connected to the support plate on the slide plate; the axial center line of the hydraulic cylinder piston rod is parallel to the center line of the slide plate.
[0011] The above-mentioned auxiliary cleaning device suitable for the bucket of a material transport vehicle, the flushing part includes a vertical square cylinder and a cylinder; the vertical square cylinder is arranged at the end of the lower end surface of the slide plate; the cylinder is arranged at the bottom end of the vertical square cylinder, and the inner cavity of the cylinder is connected with the inner cavity of the vertical square cylinder; a water inlet hole is arranged at the top of the side wall of the vertical square cylinder, and the water inlet hole is connected with a high-pressure water source through a hose; a plurality of nozzles are evenly arranged along the vertical direction on the end surface of the vertical square cylinder away from the rotating motor, and the nozzles are connected with the inner cavity of the vertical square cylinder; a circle of nozzles are evenly arranged on the circumferential side wall of the cylinder, and the nozzles are connected with the inner cavity of the cylinder.
[0012] The utility model drives the flushing part downward through the lifting part, so that it falls into the truck bucket and keeps a suitable distance from the bottom end of the truck bucket; through the cooperation of the distance adjustment part and the rotating part, the flushing part and the inner side wall of the truck bucket are kept at a suitable flushing distance; through the transverse movement part, the flushing part is displaced along the length direction of the truck bucket during the flushing process, and then the sticky materials on the side wall along the line are flushed. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0014] The list of numbers in the figure is: 1. rotating plate, 2. fixed long plate, 3. lifting long plate, 4. guide plate, 5. winch, 6. driving motor, 7. screw nut, 8. disc, 9. rotating motor, 10. hydraulic cylinder, 11. slide plate, 12. vertical square cylinder, 13. cylinder. DETAILED DESCRIPTION
[0015] See also Figure 1 The utility model comprises a lifting part, a transverse moving part, a rotating part, a rotary plate 1, a distance adjusting part and a flushing part; the lifting part is arranged on the ground through a bracket; the transverse moving part is arranged on the lifting part; the lifting part can drive the other parts to take off and lower vertically, and then enter the truck bucket for cleaning; the flushing part is driven by the transverse moving part to move along the length direction of the truck bucket, and clean the sticky materials along the line; the rotating part is arranged at the bottom end of the transverse moving part; the rotating part can drive the rotary plate 1 to rotate, and then drive the flushing parts on both sides to adjust the relative positions with the inner wall of the truck bucket; the rotary plate 1 is arranged below the rotating part; the number of the distance adjusting parts is two, and they are symmetrically arranged at both ends of the rotary plate 1; the distance adjusting part can adjust the position of the flushing part, and then adjust the distance between it and the inner wall of the truck bucket; the number of the flushing parts is two, and they are respectively arranged on different distance adjusting parts.
[0016] The lifting part includes a fixed long board 2, a lifting long board 3, a guide plate 4 and a winch 5; the fixed long board 2 is set on the ground through the bracket on its side wall; the lifting long board 3 is located directly below the fixed long board 2; guide plates 4 are set at both ends of the upper end surface of the lifting long board 3, and guide holes are set at both ends of the fixed long board 2, and the two guide holes are pierced with guide plates 4 corresponding to the position; the guide plate 4 provides a guiding effect for the lifting and lowering of the lifting long board 3; the winch 5 is set at the center of the top end surface of the fixed long board 2; the winch 5 drives the lifting and lowering of the lifting long board 3 by retracting and releasing the wire rope; a U-shaped frame with an opening facing downward is set at the center of the upper end surface of the lifting long board 3; the wire rope of the winch 5 passes through the central vertical hole of the fixed long board 2 and is connected to the upper end surface of the U-shaped frame on the lifting long board 3.
[0017] The transverse movement part includes a driving motor 6, a lead screw, a lead screw nut 7 and a connecting block; the driving motor 6 housing is arranged at one end of the upper end surface of the lifting long plate 3, and a vertical plate is arranged at the other end of the lifting long plate 3; one end of the lead screw is connected to the output shaft of the driving motor 6, and the other end is connected to the vertical plate axis; the driving motor 6 can drive the lead screw to rotate, and then drive the lead screw nut to move along the axial center line direction of the lead screw; the lead screw nut 7 is arranged on the lead screw; the lifting long plate 3 is provided with strip holes along its length direction, and the connecting block is slidably arranged in the strip holes of the lifting long plate 3; the lead screw nut 7 is connected to the connecting block; the lead screw nut drives the connecting block to move synchronously.
[0018] The rotating part includes a disc 8 and a rotating motor 9; the center of the upper end surface of the disc 8 is connected to the bottom end surface of the connecting block; the rotating motor 9 is arranged at the center position of the lower end surface of the disc 8; the rotating plate 1 is driven to rotate by the rotating motor 9.
[0019] The center of the upper end surface of the rotating plate 1 is connected to the output shaft of the rotating motor 9; the lower end surface of the disc 8 is provided with a circle of guide grooves, and the upper end surface of the rotating plate 1 is provided with two guide rods, and the two guide rods are symmetrically positioned about the axial center line of the output shaft of the rotating motor 9, and the top ends of the two guide rods are inserted into the guide grooves on the bottom end surface of the disc 8; the cooperation of the guide rods and the guide grooves ensures that the rotating plate 1 can rotate reliably under the drive of the rotating motor 9.
[0020] The distance adjustment part includes a hydraulic cylinder 10 and a slide plate 11; a hole is provided at the end of the rotary plate 1, and the slide plate 11 is inserted into the hole at the end of the rotary plate 1; the center line of the rotary plate 1 is parallel to the center line of the slide plate 11; the hydraulic cylinder 10 is arranged on the upper end surface of the rotary plate 1; a support plate is provided on the top end surface of the slide plate 11, and the end of the piston rod of the hydraulic cylinder 10 is connected to the support plate on the slide plate 11; the slide plate 11 is driven to slide by the extension and contraction of the piston rod of the hydraulic cylinder 10, thereby adjusting the position of the flushing part; the axis of the piston rod of the hydraulic cylinder 10 is parallel to the center line of the slide plate 11.
[0021] The flushing part includes a vertical square cylinder 12 and a cylinder 13; the vertical square cylinder 12 is arranged at the end of the lower end surface of the slide plate 11; the cylinder 13 is arranged at the bottom end of the vertical square cylinder 12, and the inner cavity of the cylinder 13 is connected with the inner cavity of the vertical square cylinder 12; a water inlet is arranged at the top of the side wall of the vertical square cylinder 12, and the water inlet is connected with the high-pressure water source through a hose; a plurality of nozzles are evenly arranged along the vertical direction on the end surface of the vertical square cylinder 12 away from the rotating motor 9, and the nozzles are connected with the inner cavity of the vertical square cylinder 12; a circle of nozzles are evenly arranged on the circumferential side wall of the cylinder 13, and the nozzles are connected with the inner cavity of the cylinder 13; the high-pressure water flow enters the vertical square cylinder 12 and the cylinder 13, and finally sprays out from each nozzle to the inner wall and the bottom end surface of the truck bucket, so as to fully flush the inner wall of the truck bucket.
[0022] Actual use process: the driver drives the transport vehicle to the right below the fixed long board 2, so that the length direction line of the bucket is parallel to the length direction line of the lifting long board 3; then start the winch 5 to drive the vertical square cylinder 12 downward until the cylinder 13 is close to the bottom end face of the bucket; then stop the winch 5 to continue to release the line; then start the rotating motor 9 to make the center line of the rotating plate 1 parallel to the width direction line of the bucket; then start the hydraulic cylinders on both sides to make the vertical square cylinders on both sides close to the inner walls of the bucket; then connect the high-pressure water source, and the nozzle on the vertical square cylinder 12 sprays high-pressure water flow to the side wall of the bucket; the nozzle on the circumferential surface of the cylinder 13 sprays high-pressure water flow to the bottom end face of the bucket, and then start the motor to drive the nozzle to move forward along the length direction of the bucket, and the advancing nozzle flushes the sticky material passing along the way until the end;
[0023] After the side walls on both sides of the truck bucket in the width direction have been cleaned, the two side walls in the length direction have not been cleaned yet. At this time, one hydraulic cylinder 10 is controlled to retract the piston rod, and the other hydraulic cylinder 10 is kept stationary. Then the corresponding vertical square cylinder 12 is brought close to the side walls in the length direction that have not been cleaned, and the high-pressure water source is started for flushing. At the same time, the rotary motor 9 rotates slowly, driving the vertical square cylinder 12 to move in an arc. The vertical square cylinder 12 moves along the side walls in the length direction of the truck bucket. When the vertical square cylinder 12 moves in an arc, the hydraulic cylinder 10 is synchronously controlled to move to ensure that the vertical square cylinder 12 maintains a suitable distance from the side wall and the flushing force is in place until the side walls in the length direction of the truck bucket are cleaned. At this point, the cleaning operation of the inner wall of the truck bucket is completed, and all parts of the device are reset to their initial state.
Claims
1. An auxiliary cleaning device suitable for a material transport vehicle bucket, characterized in that: The invention comprises a lifting part, a transverse moving part, a rotating part, a rotary plate (1), a distance adjusting part and a flushing part; the lifting part is arranged on the ground through a bracket; the transverse moving part is arranged on the lifting part; the rotating part is arranged at the bottom end of the transverse moving part; the rotary plate (1) is arranged below the rotating part; the number of the distance adjusting parts is two, and they are symmetrically arranged at both ends of the rotary plate (1); the number of the flushing parts is two, and they are respectively arranged on different distance adjusting parts.
2. The auxiliary cleaning device for a material transport vehicle bucket according to claim 1, characterized in that: The lifting part comprises a fixed long plate (2), a lifting long plate (3), a guide plate (4) and a winch (5); the fixed long plate (2) is arranged on the ground through a bracket on its side wall; the lifting long plate (3) is located directly below the fixed long plate (2); guide plates (4) are arranged at both ends of the upper end surface of the lifting long plate (3), and guide holes are arranged at both ends of the fixed long plate (2), and guide plates (4) corresponding to the positions of the two guide holes are penetrated; the winch (5) is arranged at the center of the top end surface of the fixed long plate (2); a U-shaped frame with an opening facing downward is arranged at the center of the upper end surface of the lifting long plate (3); the steel wire rope of the winch (5) passes through the central vertical hole of the fixed long plate (2) and is connected to the upper end surface of the U-shaped frame on the lifting long plate (3).
3. The auxiliary cleaning device for a material transport vehicle bucket according to claim 2, characterized in that: The transverse movement part comprises a drive motor (6), a lead screw, a lead screw nut (7) and a connecting block; the housing of the drive motor (6) is arranged at one end of the upper end surface of the lifting long plate (3), and the other end of the lifting long plate (3) is provided with a vertical plate; one end of the lead screw is connected to the output shaft of the drive motor (6), and the other end is connected to the vertical plate axis; the lead screw nut (7) is arranged on the lead screw; the lifting long plate (3) is provided with a strip hole along its length direction, and the connecting block is slidably arranged in the strip hole of the lifting long plate (3); the lead screw nut (7) is connected to the connecting block.
4. The auxiliary cleaning device for a material transport vehicle bucket according to claim 3, characterized in that: The rotating part comprises a disc (8) and a rotating motor (9); the centre of the upper end face of the disc (8) is connected to the bottom end face of the connecting block; and the rotating motor (9) is arranged at the centre of the lower end face of the disc (8).
5. The auxiliary cleaning device for a material transport vehicle bucket according to claim 4, characterized in that: The center of the upper end surface of the rotary plate (1) is connected to the output shaft of the rotary motor (9); the lower end surface of the disc (8) is provided with a circle of guide grooves, and the upper end surface of the rotary plate (1) is provided with two guide rods, and the two guide rods are symmetrically positioned about the axis center line of the output shaft of the rotary motor (9), and the top ends of the two guide rods are inserted into the guide grooves on the bottom end surface of the disc (8).
6. The auxiliary cleaning device for a material transport vehicle bucket according to claim 5, characterized in that: The distance adjustment part comprises a hydraulic cylinder (10) and a slide plate (11); a hole is provided at the end of the rotary plate (1), and the slide plate (11) is inserted into the hole at the end of the rotary plate (1); the center line of the rotary plate (1) is parallel to the center line of the slide plate (11); the hydraulic cylinder (10) is arranged on the upper end surface of the rotary plate (1); a support plate is provided on the top end surface of the slide plate (11), and the end of the piston rod of the hydraulic cylinder (10) is connected to the support plate on the slide plate (11); the axis center line of the piston rod of the hydraulic cylinder (10) is parallel to the center line of the slide plate (11).
7. The auxiliary cleaning device for a material transport vehicle bucket according to claim 6, characterized in that: The flushing part comprises a vertical square cylinder (12) and a cylinder (13); the vertical square cylinder (12) is arranged at the end of the lower end surface of the slide plate (11); the cylinder (13) is arranged at the bottom end of the vertical square cylinder (12), and the inner cavity of the cylinder (13) is communicated with the inner cavity of the vertical square cylinder (12); a water inlet hole is arranged at the top end of the side wall of the vertical square cylinder (12), and the water inlet hole is communicated with a high-pressure water source through a hose; a plurality of nozzles are evenly arranged along the vertical direction on the end surface of the vertical square cylinder (12) away from the rotating motor (9), and the nozzles are communicated with the inner cavity of the vertical square cylinder (12); a circle of nozzles are evenly arranged on the circumferential side wall of the cylinder (13), and the nozzles are communicated with the inner cavity of the cylinder (13).