Automobile key color detection equipment

Abstract

The utility model discloses automobile button color detection equipment, and relates to the technical field of automobile button color detection, the equipment comprises a detection machine, the middle of the top of the detection machine is provided with a motion module, one side of the top of the detection machine is provided with a support, and one side of the support is provided with a detection mechanism used for CCD photographing detection of products. Through the detection mechanism, the vertical position of the industrial camera is adjusted through the manual fine adjustment sliding block, pictures are taken and analyzed through the industrial camera and the industrial lens, then the appearance of characters is detected, illumination is conducted through the light source, then the backlight brightness of the characters is detected, and the effect of detecting products is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile key color detection, in particular to an automobile key color detection device. Background Art

[0002] As the automobile assembly manufacturing industry has been attaching importance to product quality requirements, people pay more and more attention to the quality of details. The application scope of color differentiation and recognition detection of automobile buttons is expanding. The existing color recognition and sorting are mostly determined by human eyes or color plate comparison or color detection instruments, and then qualified / unqualified products are sorted manually. This operation method is not convenient, long-term manual visual inspection is prone to fatigue, and there is a risk of missed detection and false detection, and the test log cannot be traced.

[0003] Based on this, a car button color detection device is now provided to eliminate the drawbacks of the existing devices. Utility Model Content

[0004] The utility model aims to provide a car button color detection device to solve the problem that manual visual inspection is prone to the risk of missed detection or false detection.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A car button color detection device comprises a detection machine, a motion module is arranged in the middle of the top of the detection machine, a support bracket is arranged on one side of the top of the detection machine, and a detection mechanism for CCD camera detection product is arranged on one side of the support bracket.

[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0008] In an optional solution: the detection mechanism includes a manual fine-tuning slider, an industrial camera, an industrial lens and a light source, a manual fine-tuning slider is provided on one side of the support bracket, an industrial camera is provided at the bottom of the manual fine-tuning slider, an industrial camera is provided at the bottom of the industrial camera, and a light source is provided at the bottom of the industrial lens.

[0009] In an optional solution: support blocks are provided around the bottom of the detection machine.

[0010] In an optional solution: a product fixture is provided on the top of the motion module, and a Z-axis motion module is provided on one end of the top of the support bracket.

[0011] In an optional solution: a color detector is provided at one end of the Z-axis motion module, and a test port is provided at the bottom of the color detector.

[0012] In an optional solution: a color sensor is provided on one side of the top of the supporting bracket.

[0013] In an optional solution: a protection box is provided on the top of the detection machine, and a cabinet door is rotatably connected to one side of the protection box.

[0014] In an optional solution: an observation window is provided at the bottom of the cabinet door, and an alarm is provided on one side of the top of the protection box.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] The utility model uses a detection mechanism to adjust the up and down position of the industrial camera by manually fine-tuning a slider, takes pictures through the industrial camera and industrial lens to analyze the pictures, and then detects the appearance of characters, and then uses a light source for illumination to detect the brightness of the character backlight, thereby achieving the effect of detecting the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is a side structural schematic diagram of the utility model.

[0019] Figure 3 It is a schematic diagram of the top structure of the utility model.

[0020] Figure 4 This is a schematic diagram of the matching structure of the cabinet door and the observation window of the utility model.

[0021] Figure 5 This is a schematic diagram of the structure of the protective box and the alarm matching each other in the utility model.

[0022] Notes on the accompanying drawings: 1. Inspection machine; 2. Support block; 3. Motion module; 4. Product fixture; 5. Support bracket; 6. Z-axis motion module; 7. Color detector; 8. Test port; 9. Inspection mechanism; 901. Manual fine-tuning slider; 902. Industrial camera; 903. Industrial lens; 904. Light source; 10. Color sensor; 11. Protective box; 12. Cabinet door; 13. Observation window; 14. Alarm. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0024] In one embodiment, Figure 1-Figure 5As shown, a car button color detection device includes a detection machine 1, a motion module 3 is provided in the middle of the top of the detection machine 1, a support bracket 5 is provided on one side of the top of the detection machine 1, and a detection mechanism 9 for CCD photography detection of products is provided on one side of the support bracket 5, which can detect the products.

[0025] In one embodiment, Figure 1 As shown, the detection mechanism 9 includes a manual fine-tuning slider 901, an industrial camera 902, an industrial lens 903 and a light source 904. A manual fine-tuning slider 901 is provided on one side of the support bracket 5, and the up and down positions of the industrial camera 902 can be adjusted by the manual fine-tuning slider 901. The bottom of the manual fine-tuning slider 901 is provided with an industrial camera 902, and the bottom of the industrial camera 902 is provided with an industrial lens 903. The industrial camera 902 and the industrial lens 903 are used to take pictures, and then the character appearance is detected. The bottom of the industrial lens 903 is provided with a light source 904, and the light source 904 is used for illumination, and then the character backlight brightness is detected.

[0026] In one embodiment, Figure 1 As shown, support blocks 2 are provided around the bottom of the detection machine 1 to support the detection machine 1 and prevent the detection machine 1 from shaking when in use.

[0027] In one embodiment, Figure 1 As shown, a product fixture 4 is provided on the top of the motion module 3, and the energized product can be placed on the product fixture 4. A Z-axis motion module 6 is provided at one end of the top of the support bracket 5, and the Z-axis motion module 6 can drive the color inspector 7 to move.

[0028] In one embodiment, Figure 1 As shown, a color detector 7 is provided at one end of the Z-axis motion module 6, and a test port 8 is provided at the bottom of the color detector 7. The color of the product body can be identified through the color detector 7 and the test port 8 to detect whether the color is correct and to detect some very small color differences.

[0029] In one embodiment, Figure 2 As shown, a color sensor 10 is provided on one side of the top of the support bracket 5, and the color sensor 10 can be used to identify the color of the narrow frame of the product to see if the color is correct.

[0030] In one embodiment, Figure 5 As shown, a protective box 11 is provided on the top of the detection machine 1 to protect the detection machine 1 and ensure that external factors will not affect the detection results. A cabinet door 12 is rotatably connected to one side of the protective box 11 to protect the detection machine 1 and ensure that external factors will not affect the detection results.

[0031] In one embodiment, Figure 4 As shown, an observation window 13 is provided at the bottom of the cabinet door 12, through which the inside of the protection box 11 can be observed to ensure the normal operation of the equipment. An alarm 14 is provided on one side of the top of the protection box 11. During the test, when NG products appear, the alarm 14 will automatically give an alarm prompt, and the staff can replace them in time.

[0032] Working principle: The above embodiment discloses a car button color detection device, wherein, when in use, the cabinet door 12 is opened, the powered product is placed on the product fixture 4, the product fixture 4 is moved to the bottom of the detection mechanism 9 through the motion module 3, the upper and lower positions of the industrial camera 902 are adjusted by manually fine-tuning the slider 901, the industrial camera 902 and the industrial lens 903 are used to take pictures, analyze the pictures, and then detect the appearance of the characters, and then illuminate through the light source 904, and then detect the backlight brightness of the characters, and then move the product fixture 4 to the bottom of the color sensor 10, the light spot of the color sensor 10 is projected onto the position of the product to be tested, and the RGB value is read. It matches the reference color, and then performs color recognition on the narrower border of the product to see if the color is correct, and then moves the product fixture 4 to the bottom of the color detector 7. The color of the product body can be recognized through the color detector 7 and the test port 8 to detect whether the color is correct. It can detect some very small color differences and test them through an automatic detector. The accuracy is high and it is not easy to make mistakes. It reduces manual inspection and labor costs, and the equipment has high versatility. By replacing the product fixture 4 dedicated to the product, different products can be tested and the equipment cost and space can be reduced. At the same time, during the test process, when NG products appear, the alarm 14 can automatically alarm and prompt, so that the staff can replace them in time.

[0033] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A car button color detection device, comprising a detection machine (1), a motion module (3) is provided in the middle of the top of the detection machine (1), and a support bracket (5) is provided on one side of the top of the detection machine (1), characterized in that: A detection mechanism (9) for CCD photography detection of products is provided on one side of the support bracket (5); The detection mechanism (9) comprises a manual fine-tuning slider (901), an industrial camera (902), an industrial lens (903) and a light source (904); a manual fine-tuning slider (901) is provided on one side of the support bracket (5); an industrial camera (902) is provided at the bottom of the manual fine-tuning slider (901); an industrial lens (903) is provided at the bottom of the industrial camera (902); and a light source (904) is provided at the bottom of the industrial lens (903).

2. The car button color detection device according to claim 1, characterized in that: Support blocks (2) are arranged around the bottom of the detection machine (1).

3. The car button color detection device according to claim 1, characterized in that: A product fixture (4) is provided on the top of the motion module (3), and a Z-axis motion module (6) is provided on one end of the top of the support bracket (5).

4. The car button color detection device according to claim 3, characterized in that: A color detector (7) is provided at one end of the Z-axis motion module (6), and a test port (8) is provided at the bottom of the color detector (7).

5. The car button color detection device according to claim 1, characterized in that: A color sensor (10) is provided on one side of the top of the support bracket (5).

6. The car button color detection device according to claim 1, characterized in that: A protection box (11) is provided on the top of the detection machine (1), and a cabinet door (12) is rotatably connected to one side of the protection box (11).

7. The car button color detection device according to claim 6, characterized in that: An observation window (13) is provided at the bottom of the cabinet door (12), and an alarm (14) is provided on one side of the top of the protection box (11).

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