Nixie tube pin shearing machine

By designing a digital tube pin shearing machine with cylinder drive and guide rail moving cutter, the problems of complex structure and low shear efficiency of existing devices are solved, and efficient and uniform shearing of digital tube pins is achieved. , suitable for various models of digital tubes.

CN222344087UActive Publication Date: 2025-01-14ZHUHAI SHENGCHI ELECTRIC CO LTD
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Patent Information

Application Number
CN202420078153.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-11
Publication Date
2025-01-14
Estimated Expiration
2034-01-11

AI Technical Summary

Technical Problem

The existing digital tube pin shearing device has complex structure, low shear efficiency and cannot guarantee the consistency of pin height after shearing.

Method used

A digital tube pin shearing machine including a drive device, a cutter and a carrier plate is designed. The cutting knife is driven by a cylinder and moves along the guide rail. The blade is attached to the bottom surface of the carrier plate to ensure that the pin port is flat and high after shearing. Consistent, suitable for various models of digital tubes.

Benefits of technology

It realizes simple structure and fast shearing of digital tube pins, ensuring smoothness and high consistency of pin ports after shearing, improving shear efficiency, and improving operational convenience and equipment through storage drawers and dust covers. Service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nixie tube pin shearing machine, which comprises a driving device, a cutter and a bearing plate, the driving device drives the cutter to reciprocate, the bearing plate is provided with a slot, the cutter is positioned below the bearing plate, and the blade of the cutter is attached to the bottom surface of the bearing plate. According to the nixie tube pin shearing machine, the pins of the nixie tube are inserted into the slots in the bearing plate and extend out of the bottom face of the bearing plate, the cutter can cut off the pins extending out of the bottom face of the bearing plate under the driving action of the driving device, and due to the fact that the cutting edge of the cutter is attached to the bottom face of the bearing plate, the pins of the nixie tube can be cut off. The nixie tube pin shearing machine has the advantages that the nixie tube pin shearing machine is simple in structure, time and labor are saved when the nixie tube pin is sheared, the nixie tube pin port can be kept flat after the nixie tube pin is sheared, the reciprocating cutter can quickly shear the nixie tube pin, the nixie tube pin shearing efficiency is improved, and the nixie tube pin shearing machine is suitable for popularization and application. The shearing efficiency of nixie tube pins can be improved.
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Description

Technical Field

[0001] The utility model relates to a digital tube pin shearing machine. Background Art

[0002] Digital tubes are composed of multiple light-emitting diodes packaged together, and the pins of the light-emitting diodes are set in double rows. Because digital tubes are suitable for printed circuit boards of various thicknesses, digital tube manufacturers often leave the pins of digital tubes very long. However, according to standard requirements: after the pins of the digital tubes are inserted, they should be exposed 1.5mm±0.8mm from the printed circuit board, and the optimal height is 0.8mm~1.2mm. If the pins of the digital tubes are too short, the solder joint strength will be low, and if the pins of the digital tubes are too high, it is easy to cause the solder joints to expose copper. Therefore, before soldering and installing digital tubes on printed circuit boards, it is essential to cut the pins of the digital tubes. Moreover, the cutting requirements for the pins of the digital tubes of the same product should be consistent, and the ports of the pins should be kept flat.

[0003] Some existing pin cutting devices have complex structures, and when cutting double-row pins of digital tubes, the cutting efficiency is low, and the consistency of the pin height after cutting cannot be guaranteed.

[0004] Therefore, it is necessary to develop a digital tube pin cutting machine which has a simple structure and can quickly cut the double-row pins of the digital tube. Utility Model Content

[0005] The utility model aims to provide a digital tube pin cutting machine.

[0006] The utility model provides a digital tube pin cutting machine, comprising:

[0007] Drive device;

[0008] A cutter, wherein a driving device drives the cutter to reciprocate; and

[0009] A carrier plate is provided with a slot for accommodating the pins of the digital tube. The cutter is located below the carrier plate, and the blade of the cutter is attached to the bottom surface of the carrier plate.

[0010] The digital tube pin cutting machine of the utility model inserts the pins of the digital tube into the slots on the carrier board, and the pins of the digital tube extend from the bottom surface of the carrier board. Under the driving action of the driving device, the cutter can cut off the pins extending from the bottom surface of the carrier board. Since the blade of the cutter is attached to the bottom surface of the carrier board, it can ensure that the ports of the pins remain flat after cutting. The thickness of the carrier board, that is, the depth of the slots on the carrier board, needs to be set and determined in advance according to the cutting requirements of the length of the digital tube pins. The digital tube pin cutting machine of the utility model has a simple structure, saves time and effort in cutting the digital tube pins, and can ensure that the ports of the digital tube pins remain flat after cutting. The reciprocating cutter can quickly cut the pins of the digital tube, and can improve the cutting efficiency of the digital tube pins.

[0011] Preferably, it also includes a machine body, two guide rails are provided on the inner wall of the machine body, and slide grooves are provided on the guide rails. The cutter is provided with convex edges on both sides, and the convex edges on both sides of the cutter are respectively accommodated in two slide grooves on the two guide rails. The driving device can drive the cutter to reciprocate along the two guide rails, and the two sides of the supporting plate are respectively arranged on the top of the two guide rails.

[0012] Therefore, the two guide rails ensure that the blade of the cutter can move smoothly on the bottom surface of the carrier plate, ensure the flatness of the port of the digital tube pin after cutting, and ensure the consistency of the pin height after cutting.

[0013] Preferably, it also includes a foot switch, which is connected to the driving device. The foot switch can control the driving device to work or stop working, and the driving device is arranged at the end of the machine body.

[0014] Therefore, the operator can complete the cutting of the digital tube pins by stepping on the foot switch once, which is very convenient.

[0015] Preferably, the driving device is a cylinder, and the cutter is fixed on a piston rod of the cylinder.

[0016] Therefore, the cylinder can smoothly drive the cutter to move on the bottom surface of the carrier plate to complete the cutting of the digital tube pins.

[0017] Preferably, a storage drawer is further included, a gap is left between the bottom of the guide rail and the inner bottom of the body, and the storage drawer is inserted into the body and is located between the bottom of the guide rail and the inner bottom of the body.

[0018] Therefore, the pins cut off by the cutter can fall into the storage drawer, and the storage drawer can be pulled out at regular intervals to dump the cut pins, and the storage drawer can centrally store the cut pins.

[0019] Preferably, a dust cover is further included, which is covered on the machine body and located between the bearing plate and the driving device.

[0020] Therefore, the dust cover can prevent foreign matter from falling into the machine body and affecting the normal sliding of the cutter and the normal operation of the driving device.

[0021] Preferably, a fixing plate is provided on the side of the machine body, and the driving device is arranged on the fixing plate.

[0022] Therefore, the driving device and the machine body can be formed into a whole through the fixing plate, which is convenient for overall movement.

[0023] Preferably, the slot includes a first slot and a second slot arranged in parallel.

[0024] Therefore, the double-row pins of the digital tube can be respectively inserted into the first slot and the second slot, and the cutter can cut off the pins extending from the bottom surface of the carrier board.

[0025] Preferably, a first plugging hole is provided at one end of the first slot, a second plugging hole is provided at one end of the second slot, the first plugging hole is close to one side of the carrier board, and the second plugging hole is close to the other side of the carrier board.

[0026] Therefore, some products have special requirements for the installation position and angle of the digital tube, and the length of one row of pins in the double-row pins on the digital tube is required to gradually decrease, that is, the row of pins is distributed obliquely as a whole. For such a digital tube, the four corners of its shell have support feet respectively, and the length of one of the support feet is greater than the lengths of the other three support feet. When cutting the pins of such a digital tube, just set the thickness of the carrier board, insert the longer support foot on the digital tube shell into the first plug-in hole of the first slot or the second plug-in hole of the second slot, and insert the double-row pins of the digital tube into the first slot and the second slot respectively, so that the digital tube is inserted into the carrier board in an oblique shape as a whole, and then under the driving action of the driving device, the cutter cuts off the pins extending from the bottom surface of the carrier board. In this way, the length of one row of pins of the cut digital tube is gradually reduced, and the row of pins is distributed obliquely as a whole, thereby meeting the installation requirements of the digital tube on the product.

[0027] Preferably, the slot further includes a third slot, which is arranged in parallel with the first slot and the second slot, and a third plugging hole is provided at one end of the third slot, and the third plugging hole is close to the other side of the carrier board.

[0028] Therefore, according to the distance size of the double-row pins of the digital tube, you can choose to plug the double-row pins of the digital tube into the first slot and the second slot, or you can choose to plug the double-row pins of the digital tube into the first slot and the third slot, or you can choose to plug the double-row pins of the digital tube into the second slot and the third slot, so that it can be suitable for the pin cutting of various models of digital tubes. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1This is a structural schematic diagram of a digital tube pin cutting machine according to one embodiment of the utility model;

[0030] Figure 2 for Figure 1 The schematic diagram of the split structure of the digital tube pin cutting machine after the foot switch is hidden;

[0031] Figure 3 for Figure 1 The enlarged structural diagram of the digital tube pin cutting machine at A shown in the figure;

[0032] Figure 4 for Figure 2 The schematic diagram of the structure of the cutter in the digital tube pin cutting machine shown;

[0033] Figure 5 for Figure 1 Side view of the Nixie tube pin cutter shown behind the foot switch. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0035] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0036] Figures 1 to 5 The structure of a digital tube pin cutting machine according to one embodiment of the utility model is schematically shown.

[0037] See also Figures 1 to 5 The digital tube pin cutting machine includes a driving device 1, a cutting knife 2, a carrying plate 3, a machine body 4, a foot switch 5, a storage drawer 6 and a dust cover 7.

[0038] See also Figure 1 and Figure 2 A fixing plate 43 is integrally formed on the side of the machine body 4 , and the driving device 1 is fixed on the fixing plate 43 . The driving device 1 is located at the end position of the machine body 4 .

[0039] See also Figure 2 In this embodiment, the driving device 1 adopts a cylinder, and the cutter 2 is installed on the piston rod of the cylinder. Specifically, a connecting plate 12 is installed on the driving shaft 11 of the driving device 1, and the cutter 2 is fixed on the connecting plate 12. The driving device 1 can drive the cutter 2 to move back and forth through the driving shaft 11. In other embodiments, the driving device 1 can also adopt a linear motor or a cylinder.

[0040] See also Figure 2 The longitudinal section of the body 4 (a section perpendicular to the driving shaft 11 of the driving device 1) is generally U-shaped, and two guide rails 41 are formed on the inner wall of the body 4. The two guide rails 41 are arranged opposite to each other. Figure 1 and Figure 2 The two sides of the supporting plate 3 are respectively fixed on the top of the two guide rails 41, and the upper surface of the guide rails 41 is slightly lower than the top of the two side walls of the body 4. In this way, the surface of the supporting plate 3 can be flush with the top of the two side walls of the body 4, so that the top of the body 4 can form an integral plane.

[0041] See also Figure 2 The guide rail 41 is formed with a slide groove 42, see Figure 4 The cutter 2 has convex edges 22 formed on both sides, and the convex edges 22 are adapted to the slide grooves 42 on the guide rails 41. The convex edges 22 on both sides of the cutter 2 are respectively accommodated in the two slide grooves 42 on the two guide rails 41, and the cutter 2 can slide back and forth along the two guide rails 41. Figure 5 The cutter 2 is located below the carrier plate 3, and the blade 21 of the cutter 2 is attached to the bottom surface of the carrier plate 3. The driving device 1 can drive the cutter 2 to move back and forth along the two guide rails 41 through the driving shaft 11. The two guide rails 41 ensure that the blade 21 of the cutter 2 can be stably attached to the bottom surface of the carrier plate 3 and move, ensuring the flatness of the port of the digital tube pin after cutting, and can ensure the consistency of the pin height after cutting.

[0042] See also Figures 1 to 3A slot 31 is formed on the carrier board 3, and the slot 31 is used to accommodate the pins of the digital tube. In this embodiment, the slot 31 includes a first slot 311, a second slot 312 and a third slot 313. The first slot 311, the second slot 312 and the third slot 313 are arranged in parallel. The first slot 311, the second slot 312 and the third slot 313 run through the entire thickness of the carrier board 3. The double-row pins of the digital tube can be respectively plugged into the first slot 311 and the second slot 312, and the double-row pins of the digital tube can also be respectively plugged into the first slot 311 and the third slot 313. The double-row pins of the digital tube The pins can also be plugged into the second slot 312 and the third slot 313 respectively, that is: according to the distance size of the double-row pins of the digital tube, the first slot 311 and the second slot 312 can be selected to plug the double-row pins of the digital tube, or the first slot 311 and the third slot 313 can be selected to plug the double-row pins of the digital tube, or the second slot 312 and the third slot 313 can be selected to plug the double-row pins of the digital tube, so that it can be suitable for pin cutting of various models of digital tubes. After the double-row pins of the digital tube are fully plugged in, the blade 21 of the cutter 2 can cut off the pins extending from the bottom surface of the carrier board 3.

[0043] refer to Figure 3 The first insertion hole 3111 is formed at the left end of the first slot 311, the second insertion hole 3121 is formed at the right end of the second slot 312, and the third insertion hole 3131 is formed at the right end of the third slot 313. The first insertion hole 3111 is close to one side of the carrier board 3 ( Figure 3 The second plug hole 3121 and the third plug hole 3131 are both close to the other side of the carrier plate 3 ( Figure 3The right side shown); some products have special requirements for the installation position and angle of the digital tube, and the length of one row of pins in the double-row pins on the digital tube needs to be gradually reduced, that is, the row of pins is distributed obliquely as a whole. For such a digital tube, the four corners of its shell have support feet respectively, and the length of one of the support feet is greater than the lengths of the other three support feet. When cutting the pins of such a digital tube, as long as the thickness of the carrier board 3 is set, when the first slot 311 and the second slot 312 need to be used, the longer support foot on the digital tube shell is inserted into the first plug hole 3111 of the first slot 311 or the second plug hole 3121 of the second slot 312, and the double-row pins of the digital tube are respectively inserted into the first slot 311 and the second slot 312. When the first slot 311 and the third slot 313 need to be used, the longer support foot on the digital tube shell is inserted into the first plug hole 3111 of the first slot 311 Or the third plugging hole 3131 of the third slot 313, the double row of pins of the digital tube are respectively plugged into the first slot 311 and the third slot 313. When the second slot 312 and the third slot 313 are needed, the longer supporting foot on the digital tube housing is plugged into the second plugging hole 3121 of the second slot 312 or the third plugging hole 3131 of the third slot 313, the double row of pins of the digital tube are respectively plugged into the second slot 312 and the third slot 313, and then the digital tube is pressed on the carrier board 3 so that the digital tube is plugged into the carrier board 3 in an inclined shape as a whole. Under the driving action of the driving device 1, the blade 21 of the cutter 2 cuts off the pins extending from the bottom surface of the carrier board 3. In this way, the length of one row of pins of the digital tube after cutting is gradually reduced, and the row of pins is distributed obliquely as a whole, thereby meeting the installation requirements of the digital tube on the product and ensuring the cutting accuracy of the digital tube pins.

[0044] In other embodiments, according to cutting requirements, the slot 31 may also include only any two of the first slot 311 , the second slot 312 , and the third slot 313 .

[0045] See also Figure 2 There is a gap between the bottom of the two guide rails 41 and the inner bottom of the body 4. The storage drawer 6 is inserted into the body 4. The storage drawer 6 is located between the bottom of the guide rails 41 and the inner bottom of the body 4. The pins cut by the cutter 2 can fall into the storage drawer 6. The storage drawer 6 can be pulled out and the cut pins can be thrown away at regular intervals. The storage drawer 6 can store the cut pins in a centralized manner.

[0046] See also Figure 1 and Figure 2 The dust cover 7 is covered on the machine body 4, and the two sides of the dust cover 7 can be fixed to the top of the two side walls of the machine body 4 by screws. The dust cover 7 is located between the bearing plate 3 and the driving device 1. The dust cover 7 can prevent foreign matter from falling into the machine body 4 and affecting the normal sliding of the cutter 2 and the normal operation of the driving device 1.

[0047] See also Figure 1 The foot switch 5 is connected to the driving device 1 through a harness. The foot switch 5 can control the driving device 1 to work or stop working. The operator steps on the foot switch 5 once, and the driving device 1 drives the cutter 2 to move back and forth once, which can complete the cutting of the digital tube pin once, which is very convenient.

[0048] See also Figure 1 According to the distance size of the double-row pins of the digital tube and the cutting requirements, the double-row pins of the digital tube are inserted into the matching slots 31 on the carrier board 2, and the pins of the digital tube extend from the bottom surface of the carrier board 3. The operator steps on the foot switch 5 once, and under the driving action of the driving device 1, the cutter 2 reciprocates once along the two guide rails 41 and the blade 21 of the cutter 2 is always attached to the bottom surface of the carrier board 3. The blade 21 of the cutter 2 cuts off the pins extending from the bottom surface of the carrier board 3. Since the blade 21 of the cutter 2 is attached to the bottom surface of the carrier board 3, the cutting can be ensured. The port of the pin remains flat after cutting. The digital tube pin cutting machine of the utility model has a simple structure, saves time and effort in cutting the digital tube pin, and can ensure that the port of the digital tube pin remains flat after cutting. The reciprocating cutter 2 can quickly cut the pin of the digital tube, which can improve the cutting efficiency of the digital tube pin. In addition, the pin cut by the cutter 2 falls into the storage drawer 6, and the storage drawer 6 can be pulled out and the cut pins can be dumped out at regular intervals. The dust cover 7 can prevent foreign matter from falling into the machine body 4 to affect the normal sliding of the cutter 2 and the normal operation of the drive device 1.

[0049] The above are only some embodiments of the present invention, which are intended to illustrate the technical means of the present invention, but not to limit the technical scope of the present invention. Those skilled in the art can make obvious improvements to the present invention in combination with existing common knowledge, which all fall within the protection scope of the present invention.

Claims

1. Digital tube pin cutting machine, characterized in that: include: Drive device; A cutter, wherein the drive device drives the cutter to move back and forth; and A carrier plate is provided with a slot for accommodating the pins of the digital tube, the cutter is located below the carrier plate, and the blade of the cutter is attached to the bottom surface of the carrier plate.

2. The digital tube pin cutting machine according to claim 1, characterized in that: It also includes a machine body, two guide rails are provided on the inner wall of the machine body, and slide grooves are provided on the guide rails. The cutter is provided with convex edges on both sides, and the convex edges on both sides of the cutter are respectively accommodated in the two slide grooves on the two guide rails. The driving device can drive the cutter to reciprocate along the two guide rails, and the two sides of the supporting plate are respectively arranged on the top of the two guide rails.

3. The digital tube pin cutting machine according to claim 2, characterized in that: It also includes a foot switch, which is connected to the driving device. The foot switch can control the driving device to work or stop working. The driving device is arranged at the end of the machine body.

4. The digital tube pin cutting machine according to claim 3, characterized in that: The driving device is a cylinder, and the cutter is fixed on the piston rod of the cylinder.

5. The digital tube pin cutting machine according to claim 2, characterized in that: It also includes a storage drawer, a gap is left between the bottom of the guide rail and the inner bottom of the body, and the storage drawer is inserted in the body and is located between the bottom of the guide rail and the inner bottom of the body.

6. The digital tube pin cutting machine according to claim 2, characterized in that: It also includes a dust cover, which is covered on the machine body and located between the carrying plate and the driving device.

7. The digital tube pin cutting machine according to claim 2, characterized in that: A fixing plate is provided on the side of the machine body, and the driving device is arranged on the fixing plate.

8. The digital tube pin cutting machine according to any one of claims 1 to 7, characterized in that: The slots include a first slot and a second slot which are arranged in parallel.

9. The digital tube pin cutting machine according to claim 8, characterized in that: A first plugging hole is disposed at one end of the first slot, and a second plugging hole is disposed at one end of the second slot. The first plugging hole is close to one side of the carrier board, and the second plugging hole is close to the other side of the carrier board.

10. The digital tube pin cutting machine according to claim 9, characterized in that: The slot also includes a third slot, which is arranged in parallel with the first slot and the second slot. A third plugging hole is provided at one end of the third slot, and the third plugging hole is close to the other side of the carrier board.