Vibrating screen for classified filtration of printer powdered ink
By using the helical gears and cam systems driven by servo motors in the printer toner filter screen to vibrate away large particles, and using the collection cartridge and pulling slot to achieve efficient filtration and collection, the problem of poor toner filtration in the prior art is solved. , improves the efficiency of toner filtration and operation convenience.
Patent Information
- Application Number
- CN202420189773.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The toner filter screen of the existing printer is set inclined, resulting in the toner adhered to the toner particles not completely shake off and slide onto the guide plate, making the filtering effect poor.
A vibrating screen including No. 1 and No. 2 metal filter plates was designed, and the helical gears and cam systems were driven by a servo motor to cause the larger toner particles on the filter plate to vibrate and disengage, and pass through the collection cartridge and pulling slot. Achieve efficient filtration and collection.
It improves the filtration efficiency of toner, ensures complete separation and efficient collection of toner particles, and saves staff's operating time and energy.
Smart Images

Figure CN222358764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toner processing equipment, in particular to a vibrating screen for graded filtering of printer toner. Background Art
[0002] Toner, also known as carbon powder, is a powdered substance used in laser printers to fix images on paper. Black toner is composed of binder resin, carbon black, charge control agent, external additives and other ingredients. Color toner also needs to add other color pigments.
[0003] After searching, the publication number is: CN210585767U, which discloses a vibrating screen for graded filtration of printer toner. The filter screen can be installed or removed through the outer thread ring and the inner thread ring, and the number of filter screens can be increased or decreased. It can be adjusted according to the screening needs, which is very convenient. When filtering the toner particles, some toner will adhere to the larger particles, but the filter screen of the above-mentioned prior art is tilted. The toner adhered to the toner particles will slide onto the first-order guide plate with the larger toner particles before being completely shaken off on the filter screen, and the filter box has a poor filtering effect on the powder.
[0004] In order to solve the above problems, the utility model provides a vibrating screen for graded filtration of printer toner. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a vibrating screen for graded filtration of printer toner to solve the technical problem in the prior art that "the filter screen in the prior art is tilted, and the toner adhered to the toner particles will slide onto the first-order guide plate along with the larger toner particles before being completely shaken off on the filter screen, resulting in poor powder filtering effect of the filter box."
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A vibrating screen for graded filtration of printer toner comprises a vibrating box, wherein the upper end surface of the vibrating box is provided with a feed port, a feed hopper is fixedly installed in the feed port, the inner wall of the vibrating box is symmetrically provided with four plate slots and two sliding slots, a No. 1 metal filter plate and a No. 2 metal filter plate are placed on two opposite plate slots, two transmission chambers are provided in the inner wall of the vibrating box, a No. 1 servo motor and a No. 2 servo motor are fixed on the side wall of the vibrating box, the output ends of the No. 1 servo motor and the No. 2 servo motor are fixedly connected to a No. 1 rod, two No. 1 bevel gears are fixedly sleeved on the No. 1 rod, the two No. 1 bevel gears are respectively meshed and connected with a No. 2 bevel gear and a No. 3 bevel gear, a No. 2 rod is fixedly connected at the center of the No. 2 bevel gear, and a No. 2 rod is fixedly connected to the No. 2 rod. The same No. 2 bevel gear is sleeved, and the No. 2 bevel gear on the side away from the No. 1 bevel gear is meshed with the No. 4 bevel gear. The center of the No. 4 bevel gear is fixedly connected with the same No. 1 rod, and the other No. 1 rod is fixedly sleeved with the same No. 4 bevel gear, and the No. 4 bevel gear is meshed with the same No. 3 bevel gear. The centers of the two No. 3 bevel gears are fixedly connected with a rotating shaft, and cams are fixedly sleeved on the two rotating shafts. Bumps are fixedly installed in the two sliding grooves, and a collecting box is slidably connected to the two bumps together. An entrance and exit are opened on the side wall of the vibration box, and a door panel is hinged in the entrance and exit. A latch is fixedly installed on the side wall of the vibration box, and a jack block matching the latch is installed on the side wall of the door panel.
[0008] As a preferred technical solution of the utility model, one end of the two No. 1 rods away from the No. 1 servo motor and the No. 2 servo motor are both rotatably connected to the inner wall of the transmission cavity.
[0009] As a preferred technical solution of the utility model, one end of the No. 2 rod away from the No. 1 bevel gear is rotatably connected to the inner wall of the transmission cavity.
[0010] As a preferred technical solution of the utility model, the long ends of the two relative cams are back to back in the vibration box in a stationary state and remain parallel to the No. 1 metal filter plate and the No. 2 metal filter plate. The mesh aperture of the No. 1 metal filter plate is larger than the mesh aperture of the No. 2 metal filter plate.
[0011] As a preferred technical solution of the utility model, a handle is fixedly installed on the door panel, and an anti-slip sleeve is fixed on the handle.
[0012] As a preferred technical solution of the utility model, a drawer slot is provided on the side wall of the collecting box.
[0013] The utility model provides a vibrating screen for graded filtration of printer toner, which has the following features:
[0014] Beneficial effects:
[0015] 1. By setting a No. 1 servo motor, a No. 2 servo motor, a No. 1 rod, a transmission chamber, a No. 1 bevel gear, a No. 2 bevel gear, a No. 3 bevel gear, a No. 4 bevel gear, a rotating shaft, and a cam, the No. 1 servo motor and the No. 2 servo motor drive the No. 1 rod to rotate in the transmission chamber, and the No. 1 bevel gear rotates to drive the No. 2 bevel gear and the No. 4 bevel gear to rotate, so that the other No. 1 rod rotates synchronously. At this time, the other No. 1 bevel gear rotates and drives the No. 3 bevel gear and the rotating shaft to rotate. When the two rotating shafts drive the two cams to rotate, the long ends of the two cams arranged in opposite directions will hit the lower ends of the No. 1 metal filter plate and the No. 2 metal filter plate in turn, so that the larger toner particles on the filter plate vibrate. At this time, the toner is vibrated away from the large particles and falls off, and the powder filtering efficiency in the vibration box is better, thereby improving the powder filtering efficiency of the vibration box;
[0016] 2. By setting the collecting box, the pull-out slot, the sliding slot and the protrusion, when the toner is filtered by the No. 1 metal filter plate and the No. 2 metal filter plate, the toner will fall into the collecting box in the vibration box. The staff only needs to use the pull-out slot by hand to pull the collecting box out of the vibration box along the side wall of the sliding slot and the protrusion to complete the collection of the filtered toner, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional structural schematic diagram of a vibrating screen for graded filtration of printer toner proposed by the utility model;
[0018] Figure 2 This is a three-dimensional schematic diagram of the internal structure of a vibrating screen for graded filtration of printer toner proposed by the utility model;
[0019] Figure 3 This is a front structural cross-sectional view of a vibrating screen for graded filtration of printer toner proposed by the utility model;
[0020] Figure 4 This is a first top view of the structure of a vibrating screen for graded filtration of printer toner proposed by the utility model;
[0021] Figure 5 This is a second top view of the structural cross-section of a vibrating screen for graded filtration of printer toner proposed by the utility model.
[0022] In the figure: 1 vibration box, 2 feed hopper, 3 plate trough, 4 No. 1 metal filter plate, 5 No. 1 servo motor, 6 transmission chamber, 7 No. 1 rod, 8 No. 1 bevel gear, 9 No. 2 bevel gear, 10 No. 2 rod, 11 No. 3 bevel gear, 12 rotating shaft, 13 cam, 14 No. 2 metal filter plate, 15 sliding groove, 16 bump, 17 collecting box, 18 door panel, 19 handle, 20 latch, 21 No. 4 bevel gear. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation mode of the utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model. In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] Example
[0025] refer to Figure 1-5 A vibrating screen for graded filtration of printer toner comprises a vibrating box 1, a feeding port is provided on the upper end surface of the vibrating box 1, a feeding hopper 2 is fixedly installed in the feeding port, four plate slots 3 and two sliding slots 15 are symmetrically provided on the inner wall of the vibrating box 1, a No. 1 metal filter plate 4 and a No. 2 metal filter plate 14 are placed on two opposite plate slots 3, two transmission chambers 6 are provided in the inner wall of the vibrating box 1, a No. 1 servo motor 5 and a No. 2 servo motor are fixed on the side wall of the vibrating box 1, the output ends of the No. 1 servo motor 5 and the No. 2 servo motor are fixedly connected to a No. 1 rod 7, two No. 1 bevel gears 8 are fixedly sleeved on the No. 1 rod 7, the two No. 1 bevel gears 8 are respectively meshed and connected with a No. 2 bevel gear 9 and a No. 3 bevel gear 11, a No. 2 rod 10 is fixedly connected to the center of the No. 2 bevel gear 9, and a No. 2 rod 10 is fixedly sleeved on the No. 2 rod 10 It is connected to the same No. 2 bevel gear 9, and the No. 2 bevel gear 9 on the side away from the No. 1 bevel gear 8 is meshed with the No. 4 bevel gear 21. The center of the No. 4 bevel gear 21 is fixedly connected to the same No. 1 rod 7, and the other No. 1 rod 7 is fixedly sleeved with the same No. 4 bevel gear 21, and the No. 4 bevel gear 21 is meshed with the same No. 3 bevel gear 11. The centers of the two No. 3 bevel gears 11 are fixedly connected to the rotating shaft 12, and the two rotating shafts 12 are fixedly sleeved with cams 13. The two sliding grooves 15 are fixedly installed with protrusions 16, and the two protrusions 16 are slidably connected with the collecting box 17 together. An entrance and exit are opened on the side wall of the vibration box 1, and a door panel 18 is hingedly connected in the entrance and exit. A latch 20 is fixedly installed on the side wall of the vibration box 1, and a jack block matching the latch 20 is installed on the side wall of the door panel 18.
[0026] The toner is added into the vibration box 1 through the feed hopper 2, and the toner falls onto the No. 1 metal filter plate 4 in the vibration box 1, and then the No. 1 servo motor 5 is started, and the output end of the No. 1 servo motor 5 drives the No. 1 rod 7 to rotate in the transmission chamber 6, and the No. 1 rod 7 rotates to drive the No. 1 bevel gear 8 to rotate, and the No. 1 bevel gear 8 rotates to drive the No. 2 bevel gear 9 to rotate, and the No. 2 bevel gear 9 rotates to drive the No. 4 bevel gear 21 to mesh and rotate, so that the two No. 1 rods 7 rotate in the transmission chamber 6 at the same time, and the two No. 1 rods 7 rotate and cause the other No. 1 bevel gear 8 to rotate, so that the two No. 3 bevel gears 11 The two third bevel gears 11 rotate to drive the two rotating shafts 12 and make the two cams 13 rotate on the side wall of the vibration box 1. Since the long ends of the two cams 13 are facing each other, when the two cams 13 rotate, the long ends of the two cams 13 hit the lower end surface of the first metal filter plate 4 in turn, so that the toner on the first metal filter plate 4 falls to the second metal filter plate 14 under the vibration when the first metal filter plate 4 is hit, and the toner particles larger than the aperture of the first metal filter plate 4 will be retained on the metal filter plate 4, and when the toner particles smaller than the aperture of the first metal filter plate 4 When the toner falls onto the No. 2 metal filter plate 14, the No. 2 servo motor is started, and the No. 2 servo motor drives the No. 1 rod 7, the No. 2 rod 10, the No. 3 bevel gear 11, and the No. 4 bevel gear 21 in another transmission chamber 6 to rotate, so that the two cams 13 under the No. 2 metal filter plate 14 rotate and hit the lower end surface of the No. 2 metal filter plate 14 in turn, so that the toner smaller than the aperture of the No. 2 metal filter plate 14 falls into the collection box 17. At this time, the No. 1 metal filter plate 4 and the No. 2 metal filter plate 14 complete the graded filtration of the particles in the toner, and the cam 13 hits the No. 1 metal filter plate 14. The hitting of the mesh plate 4 and the lower end of the second metal filter plate 14 can make the larger toner particles remaining on the first metal filter plate 4 and the second metal filter plate 14 vibrate, and the toner is vibrated away from the large particles and falls off, and the filtering efficiency of the toner in the vibration box 1 is better. The filtered toner is in the collection box 17. The staff first separates the latch 20 from the socket block, and then draws the collection box 17 out of the vibration box 1 along the side wall of the sliding groove 15 and the protrusion 16. At this time, the collection of the filtered toner is completed, which is convenient for the staff to collect the filtered toner, saving time and effort;
[0027] Among them, one end of the two No. 1 rods 7 away from the No. 1 servo motor 5 and the No. 2 servo motor is rotatably connected to the inner wall of the transmission cavity 6.
[0028] By making one end of the two No. 1 rods 7 away from the No. 1 servo motor 5 and the No. 2 servo motor rotatably connected to the inner wall of the transmission chamber 6, the two No. 1 rods 7 can rotate in the transmission chamber 6;
[0029] The end of the second rod 10 which is away from the first bevel gear 8 is rotatably connected to the inner wall of the transmission chamber 6 .
[0030] By making the end of the second rod 10 away from the first bevel gear 8 rotatably connected to the inner wall of the transmission chamber 6, the second rod 10 can rotate in the transmission chamber 6;
[0031] Among them, the long ends of the two opposite cams 13 are back to back in the vibration box 1 in a static state and remain parallel to the No. 1 metal filter plate 4 and the No. 2 metal filter plate 14. The mesh aperture of the No. 1 metal filter plate 4 is larger than the mesh aperture of the No. 2 metal filter plate 14.
[0032] By making the long ends of the two opposite cams 13 face each other in the vibration box 1 in a static state and keep them parallel to the No. 1 metal filter plate 4 and the No. 2 metal filter plate 14, the parallelism can ensure that the staff will not collide with the two cams 13 when taking out the No. 1 metal filter plate 4 and the No. 2 metal filter plate 14, so that the staff can take and collect the No. 1 metal filter plate 4 and the No. 2 metal filter plate 14. At the same time, the mesh plate aperture of the No. 1 metal filter plate 4 is larger than the mesh plate aperture of the No. 2 metal filter plate 14, so that the toner can be filtered by the No. 1 metal filter plate 4 first, and then fall onto the No. 2 metal filter plate 14 to be filtered;
[0033] A handle 19 is fixedly mounted on the door panel 18 , and an anti-slip sleeve is fixedly mounted on the handle 19 .
[0034] By providing the door panel 18 and the handle 19, when the staff needs to maintain or replace the No. 1 metal filter plate 4, the No. 2 metal filter plate 14, and the collection box 17, they only need to use the handle 19 to open the door panel 18 to complete the maintenance and replacement of the components in the vibration box 1, which saves time and effort;
[0035] A draw-out slot is provided on the side wall of the collecting box 17 .
[0036] By providing the draw-out slot, the staff can draw the collection box 17 out of the vibration box 1 by hand through the draw-out slot.
[0037] The working principle of the utility model is as follows: first, toner is added into the vibration box 1 through the feed hopper 2, and the toner falls onto the No. 1 metal filter plate 4 in the vibration box 1, and then the No. 1 servo motor 5 is started, and the output end of the No. 1 servo motor 5 drives the No. 1 rod 7 to rotate in the transmission chamber 6, and the No. 1 rod 7 rotates to drive the No. 1 bevel gear 8 to rotate, and the No. 1 bevel gear 8 rotates to drive the No. 2 bevel gear 9 to rotate, and the No. 2 bevel gear 9 rotates to drive the No. 4 bevel gear 21 to mesh and rotate, so that the two No. 1 rods 7 rotate in the transmission chamber 6 at the same time. The two No. 1 rods 7 rotate and make the other No. 1 bevel gear 8 rotate, so that the two No. 3 bevel gears 11 mesh and rotate. The two No. 3 bevel gears 11 rotate to drive the two rotating shafts 12 and make the two cams 13 rotate on the side wall of the vibration box 1. Since the long ends of the two cams 13 face each other, when the two cams 13 rotate, the long ends of the two cams 13 hit the lower end surface of the No. 1 metal filter plate 4 in turn, so that the toner on the No. 1 metal filter plate 4 vibrates when the No. 1 metal filter plate 4 is hit. The toner particles with a larger aperture than the first metal filter plate 4 will be retained on the metal filter plate 4. When the toner particles with a smaller aperture than the first metal filter plate 4 fall onto the second metal filter plate 14, the second servo motor is started, and the second servo motor drives the first rod 7, the second rod 10, the third bevel gear 11, and the fourth bevel gear 21 in another transmission chamber 6 to rotate, so that the two cams 13 under the second metal filter plate 14 rotate and rotate the second metal filter plate 14 in turn. The lower end surface is struck to make the toner smaller than the aperture of the second metal filter plate 14 fall into the collection box 17. At this time, the first metal filter plate 4 and the second metal filter plate 14 complete the graded filtration of the particles in the toner. The cam 13 strikes the lower ends of the first metal filter plate 4 and the second metal filter plate 14 to vibrate the larger toner particles remaining on the first metal filter plate 4 and the second metal filter plate 14. At this time, the toner is vibrated away from the large particles and falls, and the toner filtering efficiency in the vibration box 1 is better.
[0038] The filtered toner is in the collection box 17. The staff first separates the latch 20 from the socket block, then uses the handle 19 to open the door panel 18, and then puts his hand into the draw-out groove on the side wall of the collection box 17 to draw the collection box 17 out of the vibration box 1 along the sliding groove 15 and the side wall of the protrusion 16. At this time, the collection of the filtered toner is completed, which is convenient for the staff to collect the filtered toner, saving time and effort.
[0039] When it is necessary to collect toner particles whose apertures are larger than the first metal filter plate 4 and the second metal filter plate 14, it is only necessary to pull the first metal filter plate 4 and the second metal filter plate 14 out of the plate slot 3 in the vibration box 1 into the vibration box 1 to complete the collection and processing of the toner particles on the first metal filter plate 4 and the second metal filter plate 14.
[0040] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and utility model concept of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model.
Claims
1. A vibrating screen for graded filtration of printer toner, comprising a vibrating box (1), characterized in that: The upper end surface of the vibration box (1) is provided with a feed port, and a feed hopper (2) is fixedly installed in the feed port. The inner wall of the vibration box (1) is symmetrically provided with four plate grooves (3) and two sliding grooves (15). A first metal filter plate (4) and a second metal filter plate (14) are placed on two opposite plate grooves (3). Two transmission chambers (6) are provided in the inner wall of the vibration box (1). A first servo motor (5), a second servo motor (14) and a second servo motor (15) are fixed on the side wall of the vibration box (1). A servo motor (5) is provided, the output ends of the servo motor (5) and the servo motor (2) are fixedly connected to a rod (7), two helical gears (8) are fixedly sleeved on the rod (7), the two helical gears (8) are respectively meshed and connected to a helical gear (9) and a helical gear (11), a rod (10) is fixedly connected to the center of the helical gear (9), the rod (10) is fixedly sleeved with the same helical gear (9), and the rod (10) is away from the first rod. The second bevel gear (9) on one side of the first bevel gear (8) is meshedly connected with a fourth bevel gear (21), the center of the fourth bevel gear (21) is fixedly connected with the first rod (7), the other first rod (7) is fixedly sleeved with the fourth bevel gear (21), the fourth bevel gear (21) is meshedly connected with the third bevel gear (11), the centers of the two third bevel gears (11) are fixedly connected with a rotating shaft (12), and the two The rotating shaft (12) is fixedly sleeved with a cam (13), the two sliding grooves (15) are fixedly installed with a protrusion (16), the two protrusions (16) are slidably connected with a collecting box (17), the side wall of the vibration box (1) is provided with an entrance and an exit, the entrance and an exit are hingedly connected with a door panel (18), the side wall of the vibration box (1) is fixedly installed with a latch (20), and the side wall of the door panel (18) is installed with a socket block matching the latch (20).
2. A vibrating screen for graded filtration of printer toner according to claim 1, characterized in that: One end of the two No. 1 rods (7) facing away from the No. 1 servo motor (5) and the No. 2 servo motor is rotatably connected to the inner wall of the transmission cavity (6).
3. A vibrating screen for graded filtration of printer toner according to claim 1, characterized in that: One end of the second rod (10) that is away from the first bevel gear (8) is rotatably connected to the inner wall of the transmission chamber (6).
4. A vibrating screen for graded filtration of printer toner according to claim 1, characterized in that: The long ends of the two opposite cams (13) are opposite to each other in the vibration box (1) in a static state and remain parallel to the first metal filter plate (4) and the second metal filter plate (14); the mesh plate aperture of the first metal filter plate (4) is larger than the mesh plate aperture of the second metal filter plate (14).
5. A vibrating screen for graded filtration of printer toner according to claim 1, characterized in that: A handle (19) is fixedly mounted on the door panel (18), and an anti-slip sleeve is fixedly mounted on the handle (19).
6. A vibrating screen for graded filtration of printer toner according to claim 1, characterized in that: A drawing groove is provided on the side wall of the collecting box (17).
Citation Information
Patent Citations
Vibrating screen for printer toner graded filtering
CN210585767U