Granulating device for producing compound microbial fertilizer
By designing an automated extrusion screw and cutter mechanism, the problems of low granulation efficiency and inconsistent particle length caused by manual control in the existing technology are solved, and more efficient and higher-quality compound microbial fertilizer granulation is achieved.
Patent Information
- Application Number
- CN202421118481.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing composite microbial fertilizer disc granulation device requires manual attention to changes in the fertilizer in the collection box, resulting in low granulation efficiency and inconsistent particle length, which affects the quality of the finished product.
A granulation device for the production of compound microbial fertilizers was designed. It uses an extrusion screw and a cutter mechanism to automatically control the transportation and cutting of fertilizers to ensure the stability of the fertilizer amount and the consistency of the particle length.
Through automated control, the granulation efficiency is improved and the consistency of the length of the compound microbial fertilizer particles is ensured, thus improving the quality of the finished product.
Smart Images

Figure CN222369028U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compound microbial fertilizer production, in particular to a granulating device for compound microbial fertilizer production. Background Art
[0002] Compound microbial fertilizer is a kind of biological organic fertilizer mixed with multiple organic fertilizers and microbial agents. It is a fertilizer made by adding microorganisms such as bacteria to the matrix. It adopts microbial engineering and fermentation technology to make the fertilizer more organic and nutrient-rich. At the same time, it has a good regulating and improving effect on the soil ecological environment. The product is divided into liquid, powder and granular types according to the dosage form. Granular fertilizer requires a granulating device to make the powdered raw materials into granules.
[0003] For example, a composite microbial fertilizer disc granulation device with publication number CN220238491U includes a workbench and a collection box, which effectively controls the flow rate of fertilizer delivery and improves the production quality of fertilizer, thereby making the quality of fertilizer produced by the granulation device more consistent, and effectively improving the speed of fertilizer granulation, saving labor costs, and ensuring the uniformity of fertilizer particle size;
[0004] The composite microbial fertilizer disc granulating device controls the flow rate of the fertilizer by cooperating with multiple structures such as an operating box, a turntable, a threaded rod and a sleeve, and then takes out the granular fertilizer by cutting. However, the amount of fertilizer entering is controlled manually, so the personnel need to pay attention to the changes of the fertilizer in the collection box at all times. If there is less fertilizer in the collection box and the personnel fail to find it in time, the granulation of the composite microbial fertilizer will be interrupted, thereby reducing the granulation efficiency. At the same time, the extruded fertilizer is cut off manually, and the cutting length is completely determined by the operator. It is impossible to ensure that the length of the composite microbial fertilizer particles is consistent, so the quality of the finished product is poor. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a granulating device for the production of a composite microbial fertilizer, which solves the problem that the existing composite microbial fertilizer disc granulating device requires personnel to always pay attention to changes in the fertilizer in the collecting box. If there is less fertilizer in the collecting box and the personnel fail to discover it in time, the composite microbial fertilizer granulation will be interrupted, thereby reducing the granulation efficiency. At the same time, the extruded fertilizer is cut manually, and the cutting length is completely determined by the operator, so the length of the composite microbial fertilizer particles cannot be guaranteed to be consistent, resulting in the problem of poor quality of the finished product.
[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: a granulating device for producing composite microbial fertilizer, comprising a box body and legs, a pair of legs are fixedly connected to the bottom of the box body, an extrusion screw is rotatably connected to the inside of the box body through a pair of bearings, a feed hopper and a shell are fixedly connected to the upper left and right outer walls of the box body respectively, an observation window is fixedly connected to the middle of the front end face of the box body, a granulating mechanism is installed on the left side of the extrusion screw, a cutting mechanism is installed inside the shell, and a sliding door is rotatably connected to the front end face of the shell through a pair of hinges;
[0007] The granulation mechanism includes a pair of first horizontal plates fixedly connected to the left outer wall of the box body, a vertical plate fixedly connected to the inner side of the first horizontal plate, and a motor connected to the extrusion screw is fixedly connected inside the vertical plate, a horizontal bar is fixedly connected to the right side of the extrusion screw, and the middle outer wall of the horizontal bar is rotatably connected to the housing through a bearing, and a first bevel gear is fixedly connected to the right side of the horizontal bar;
[0008] The cutting mechanism comprises a cutter and a sleeve sleeved on the outer wall of the crossbar, and the inner walls of the through holes of the cutter and the sleeve are gap-matched with the outer wall of the crossbar, the right side of the cutter is fixedly connected to the sleeve, and the sleeve is fastened to the crossbar through a pair of fastening bolts;
[0009] A discharge pipe is fixedly connected to the lower part of the shell;
[0010] The right side of the discharge pipe is fixedly connected with a first air pipe, the right side of the first air pipe is fixedly connected with a second air pipe, and the upper part of the second air pipe is fixedly connected with an air collecting hood.
[0011] Preferably, a second horizontal plate is fixedly connected to the middle of the right side of the shell, and a vertical rod is rotatably connected inside the second horizontal plate. A second bevel gear and fan blades are respectively fixedly connected to the upper and lower parts of the vertical rod, and the second bevel gear is meshingly connected to the first bevel gear.
[0012] Beneficial Effects
[0013] The utility model provides a granulating device for producing a composite microbial fertilizer, which has the following beneficial effects:
[0014] The compound microbial fertilizer to be granulated can be discharged into the box through the feed hopper, then the sliding door is opened, the tightening bolts are loosened, the positions of the cutter and the sleeve on the crossbar are adjusted, the tightening bolts are tightened, the sliding door is closed, the external power supply of the motor is connected, the motor is started, and the output shaft of the motor drives the extrusion screw to rotate, so that the compound microbial fertilizer can be transported by the extrusion screw, and the compound microbial fertilizer is extruded from the discharge port on the right side of the box, so that the operator does not need to pay attention to the amount of the compound microbial fertilizer and adjust the feeding amount, thereby ensuring the granulation efficiency;
[0015] At the same time, when the extrusion screw rotates, it drives the cutter to rotate through the casing, so that the extruded compound microbial fertilizer can be cut by the cutter, thereby ensuring that the compound microbial fertilizer pellets have a consistent length, so the finished product quality is higher;
[0016] When the cross bar rotates, it will drive the second bevel gear to rotate through the first bevel gear, so that the second bevel gear can drive the fan blades to rotate through the vertical bar. The fan blades blow air into the air collecting hood, and then discharge it into the discharge pipe through the second air pipe and the first air pipe, so as to cool the falling granular compound microbial fertilizer, so as to avoid the granular compound microbial fertilizer sticking together, making it more convenient for subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a plan cross-sectional view of the utility model.
[0019] Figure 3 It is a partially enlarged schematic diagram of the utility model.
[0020] Figure 4 It is a partially enlarged schematic diagram of the utility model.
[0021] Figure 5 It is a partially enlarged schematic diagram of the utility model.
[0022] In the figure: 1. box body; 2. support legs; 3. extrusion screw; 4. feed hopper; 5. shell; 6. observation window; 7. first horizontal plate; 8. vertical plate; 9. motor; 10. horizontal bar; 11. first umbrella gear; 12. discharge pipe; 13. cutter; 14. sleeve; 15. tightening bolt; 16. first air pipe; 17. second air pipe; 18. air collecting hood; 19. sliding door; 20. second horizontal plate; 21. vertical bar; 22. second umbrella gear; 23. fan blade. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5The utility model provides a technical solution: a granulating device for producing composite microbial fertilizer, comprising a box body 1 and legs 2, a pair of legs 2 are fixedly connected to the bottom of the box body 1, an extrusion screw 3 is rotatably connected to the inside of the box body 1 through a pair of bearings, a feed hopper 4 and a shell 5 are respectively fixedly connected to the upper left and right outer walls of the box body 1, an observation window 6 is fixedly connected to the middle of the front end face of the box body 1, a granulating mechanism is installed on the left side of the extrusion screw 3, a cutting mechanism is installed inside the shell 5, and a sliding door 19 is rotatably connected to the front end face of the shell 5 through a pair of hinges;
[0025] A plurality of discharge ports can be processed on the right side of the box body 1, so that when the compound microbial fertilizer is transported to the right side by the extrusion screw 3, the compound microbial fertilizer can be extruded through these discharge ports;
[0026] The granulation mechanism includes a pair of first transverse plates 7 fixedly connected to the left outer wall of the box body 1, a vertical plate 8 is fixedly connected to the inner side of the first transverse plate 7, and a motor 9 connected to the extrusion screw 3 is fixedly connected inside the vertical plate 8, a transverse rod 10 is fixedly connected to the right side of the extrusion screw 3, and the middle outer wall of the transverse rod 10 is rotatably connected to the housing 5 through a bearing, and a first bevel gear 11 is fixedly connected to the right side of the transverse rod 10;
[0027] The motor 9 can be started so that the output shaft of the motor 9 drives the extrusion screw 3 to rotate, so that the compound microbial fertilizer can be transported by the extrusion screw 3, and the compound microbial fertilizer is extruded from the discharge port on the right side of the box body 1, so that the operator does not need to pay attention to the amount of the compound microbial fertilizer and adjust the feeding amount, thereby ensuring the granulation efficiency;
[0028] The cutting mechanism includes a cutter 13 and a sleeve 14 sleeved on the outer wall of the cross bar 10, and the inner walls of the through holes of the cutter 13 and the sleeve 14 are gap-matched with the outer wall of the cross bar 10, the right side of the cutter 13 is fixedly connected to the sleeve 14, and the sleeve 14 is tightened against the cross bar 10 through a pair of tightening bolts 15;
[0029] Through holes can be machined inside the cutter 13 and the sleeve 14, so that the cutter 13 and the sleeve 14 can be installed on the crossbar 10, and then fixed by a pair of tightening bolts 15, and the granulation length can also be adjusted, so the application range is wider;
[0030] A discharge pipe 12 is fixedly connected to the lower part of the housing 5;
[0031] A first air pipe 16 is fixedly connected to the right side of the discharge pipe 12 , a second air pipe 17 is fixedly connected to the right side of the first air pipe 16 , and an air collecting hood 18 is fixedly connected above the second air pipe 17 .
[0032] The present embodiment is further configured such that a second horizontal plate 20 is fixedly connected to the middle of the right side of the housing 5, a vertical rod 21 is rotatably connected inside the second horizontal plate 20, a second bevel gear 22 and a fan blade 23 are fixedly connected to the upper and lower parts of the vertical rod 21, and the second bevel gear 22 is meshed and connected with the first bevel gear 11;
[0033] When the extrusion screw 3 rotates, the cutter 13 is driven to rotate through the sleeve 14, so that the extruded composite microbial fertilizer can be cut by the cutter 13, thereby ensuring that the composite microbial fertilizer pellets have a consistent length, and thus the finished product has higher quality.
[0034] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs, and only need to meet the use requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by personnel in this field, so no further details will be given.
[0035] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.
[0036] Embodiment: When it is necessary to use this device, the composite microbial fertilizer to be granulated can be discharged into the box body 1 through the feed hopper 4, and then the sliding door 19 is opened, the tightening bolt 15 is loosened, the positions of the cutter 13 and the sleeve 14 on the cross bar 10 are adjusted, and the tightening bolt 15 is tightened again, the sliding door 19 is closed, the external power supply of the motor 9 is connected, and the motor 9 is started, so that the output shaft of the motor 9 drives the extrusion screw 3 to rotate, so that the composite microbial fertilizer can be transported by the extrusion screw 3, and the composite microbial fertilizer is extruded from the discharge port on the right side of the box body 1, so that the operator does not need to pay attention to the amount of the composite microbial fertilizer and adjust the feeding amount, thereby ensuring the granulation efficiency;
[0037] At the same time, when the extrusion screw 3 rotates, the cutter 13 is driven to rotate through the sleeve 14, so that the extruded composite microbial fertilizer can be cut by the cutter 13, thereby ensuring that the composite microbial fertilizer pellets have a consistent length, so that the finished product has a higher quality;
[0038] When the cross bar 10 rotates, the cross bar 10 will drive the second bevel gear 22 to rotate through the first bevel gear 11, so that the second bevel gear 22 can drive the fan blades 23 to rotate through the vertical rod 21, and the fan blades 23 blow air into the air collecting hood 18, and then discharge it into the discharge pipe 12 through the second air pipe 17 and the first air pipe 16, so as to cool the falling granular compound microbial fertilizer, so as to prevent the granular compound microbial fertilizer from sticking together, making it more convenient for subsequent use.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A granulating device for producing a composite microbial fertilizer, comprising a housing (1) and legs (2), wherein a pair of legs (2) are fixedly connected to the bottom of the housing (1), characterized in that: An extrusion screw (3) is rotatably connected to the interior of the box (1) via a pair of bearings; a feed hopper (4) and a shell (5) are fixedly connected to the upper left and right outer walls of the box (1) respectively; an observation window (6) is fixedly connected to the middle of the front end face of the box (1); a granulating mechanism is installed on the left side of the extrusion screw (3); a cutting mechanism is installed inside the shell (5); and a sliding door (19) is rotatably connected to the front end face of the shell (5) via a pair of hinges; The granulation mechanism comprises a pair of first transverse plates (7) fixedly connected to the left outer wall of the box body (1), a vertical plate (8) fixedly connected to the inner side of the first transverse plate (7), and a motor (9) connected to the extrusion screw (3) fixedly connected inside the vertical plate (8), a transverse rod (10) fixedly connected to the right side of the extrusion screw (3), and the middle outer wall of the transverse rod (10) is rotatably connected to the housing (5) through a bearing, and a first bevel gear (11) fixedly connected to the right side of the transverse rod (10); The cutting mechanism comprises a cutter (13) and a sleeve (14) sleeved on the outer wall of the cross bar (10), and the inner walls of the through holes of the cutter (13) and the sleeve (14) are clearance-matched with the outer wall of the cross bar (10), the right side of the cutter (13) is fixedly connected to the sleeve (14), and the sleeve (14) is tightly abutted against the cross bar (10) via a pair of tightening bolts (15); A discharge pipe (12) is fixedly connected below the shell (5); The right side of the discharge pipe (12) is fixedly connected to a first air pipe (16), the right side of the first air pipe (16) is fixedly connected to a second air pipe (17), and the upper part of the second air pipe (17) is fixedly connected to an air collecting hood (18).
2. A granulating device for producing a composite microbial fertilizer according to claim 1, characterized in that: A second horizontal plate (20) is fixedly connected to the middle of the right side of the housing (5); a vertical rod (21) is rotatably connected inside the second horizontal plate (20); a second bevel gear (22) and a fan blade (23) are fixedly connected to the upper and lower parts of the vertical rod (21), respectively; and the second bevel gear (22) is meshingly connected to the first bevel gear (11).
Citation Information
Patent Citations
Disc granulation device for compound microbial fertilizer
CN220238491U