Infusion apparatus package detection device

By designing an automatic transmission system and an infusion set packaging detection device with image recognition technology, the problems of low detection efficiency, high cost and low accuracy in the existing technology have been solved, and efficient and accurate detection and sorting of finished packaging products have been achieved.

CN222369694UActive Publication Date: 2025-01-21MAIDER MEDICAL IND EQUIP
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Patent Information

Application Number
CN202421145340.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-21
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the prior art, the detection efficiency of the finished product of the infusion device packaging is low, costly and has low accuracy, and requires manual inspection.

Method used

An infusion set packaging detection device is designed, which uses an automatic transmission system and image recognition technology to determine whether the packaged finished product is qualified by detecting the image information of the infusion set accessories, welding wires and information codes, and the sorting mechanism will sort the qualified and unqualified products. packaging of finished products separately.

Benefits of technology

It improves detection efficiency, reduces detection errors caused by human factors, reduces detection costs, and ensures the quality of finished packaging products.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an infusion apparatus package detection device, which relates to the technical field of medical equipment, and comprises a detection part, a conveying line and a sorting mechanism, a carrier is arranged on the conveying line, the carrier is used for containing packaged finished products, and the conveying line is used for driving the carrier to sequentially pass through the detection part and the sorting mechanism; the detection part can collect image information of detection characteristics of the packaged finished product and judge whether the packaged finished product is qualified or not according to the image information, and the detection characteristics comprise at least one of infusion apparatus accessories, bonding wires and information codes; and the sorting mechanism is arranged behind the detection part and is used for separating qualified and unqualified packaged finished products.
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Description

Technical Field

[0001] The utility model relates to the technical field of medical equipment, in particular to an infusion set packaging detection device. Background Art

[0002] In the medical industry, disposable infusion sets are often used. These tubular medical devices need to be wrapped and packaged in packaging bags when leaving the factory. They do not need to be sterilized again when used, and can be used after just opening the packaging bag.

[0003] A disposable infusion set is generally composed of a drip chamber assembly, a catheter, a puncture device, a drug filter, a flow regulator, an intravenous needle, etc. It has many components and is very long overall. The infusion set needs to be wrapped before packaging and then packaged in a bag.

[0004] After the traditional infusion set is packaged, it is necessary to manually inspect whether the finished product is qualified. This method is inefficient, costly, and cannot guarantee the accuracy of the inspection. Utility Model Content

[0005] The utility model aims to provide an infusion set packaging detection device to alleviate the technical problems of low efficiency, high cost and low accuracy of the existing manual detection of infusion set packaging.

[0006] The utility model provides an infusion set packaging detection device, comprising: a detection part, a transmission line and a sorting mechanism;

[0007] The conveyor line is provided with a carrier, the carrier is used to hold the packaged finished product, and the conveyor line is used to drive the carrier to pass through the detection part and the sorting mechanism in sequence;

[0008] The detection unit can collect image information of detection features of the packaged finished product, and determine whether the packaged finished product is qualified according to the image information, wherein the detection features include at least one of the three items of infusion set accessories, welding wires and information codes;

[0009] The sorting mechanism is arranged behind the detection part and is used to separate qualified and unqualified packaged finished products.

[0010] The finished packaged product moves to the inspection unit under the conveyor line. The inspection unit can collect image information of the inspection features on the finished packaged product, complete the inspection through image recognition technology, and thus determine whether the finished packaged product is qualified. After the finished packaged product is inspected by the inspection unit along with the carrier, the sorting mechanism sorts out the qualified or unqualified finished packaged products from the finished packaged products according to the inspection results of the inspection unit. Different from manual inspection, the inspection device provided by the utility model adopts automatic transmission combined with image recognition inspection technology, and finally the sorting mechanism completes the inspection by sorting qualified and unqualified finished packaged products, which greatly improves the inspection efficiency and avoids the problem of large inspection errors caused by human factors.

[0011] In an practicable solution, the detection unit includes a first detection mechanism, a second detection mechanism and a third detection mechanism;

[0012] The first detection mechanism includes a first image acquisition module, the first image acquisition module is used to acquire an image of the infusion set accessories in the packaged product, and the first detection mechanism can determine whether the packaged product is qualified according to the image of the infusion set accessories;

[0013] The second detection mechanism includes a second image acquisition module, the second image acquisition module is used to acquire an image of a welding line in the packaged product, and the second detection mechanism can determine whether the packaged product is qualified according to the image of the welding line;

[0014] The third detection mechanism includes a third image acquisition module, and the third image acquisition module is used to acquire an image of the information code in the packaged product. The third detection mechanism can judge whether the packaged product is qualified according to the image of the information code;

[0015] The conveying line drives the carrier to pass through a first detection position in the first detection mechanism, a second detection position in the second detection mechanism, and a third detection position in the third detection mechanism respectively.

[0016] In this embodiment, the device can detect three detection features. If any one of them fails, the packaged product will be judged as unqualified. The detection requirements are high, and the quality of the packaged product after passing is higher.

[0017] In an implementable scheme, the first image acquisition module includes a first light source, a first camera, and a second camera, the first camera and the second camera are both located above the first detection position, the first camera is used to acquire an image of the venous needle assembly, and the second camera is used to acquire an image of the flow regulator assembly; the bottom plate of the carrier is light-transmissive, and the first light source is located below the first detection position.

[0018] In this embodiment, when capturing the image of the flow regulator assembly, a bottom fill light method is used to make the accessories inside the packaged product clearer and improve the image capture quality.

[0019] In an implementable solution, the second image acquisition module includes a second light source and a third camera, the second light source and the third camera are both located above the second detection position, and the third camera is used to acquire images of welding lines in the finished package.

[0020] In this implementation, the welding line is illuminated by the second light source, thereby improving the image acquisition quality.

[0021] In an implementable solution, the bottom plate of the carrier is light-transmissive; the third image acquisition module includes a third light source, a reflector and a fourth camera, the reflector and the fourth camera are both located below the third detection position, and the reflector is used to reflect the back image of the finished packaged product toward the fourth camera; the third light source is arranged above the reflector.

[0022] In this embodiment, the information code on the packaged finished product to be inspected is set on the back of the package, that is, the side facing the bottom of the carrier, so the carrier is set to be light-transmissive. When the carrier is in the third inspection position, the reflector is located directly below the information code. Due to the height of the third inspection mechanism, it is not suitable to set the lens of the fourth camera upward directly below the third inspection device. Therefore, the fourth camera is set below the third inspection position and on one side of the reflector. The fourth camera is placed horizontally, and the reflector reflects the information code image into the fourth camera. At the same time, in order to make the image captured by the fourth camera clearer, a third light source can be set above the reflector.

[0023] In an implementable scheme, the material channel is located in front of the detection part; in the vertical direction, the material channel is inclined, and the upper port of the material channel is higher than its lower port, so as to transport the finished packaged products from top to bottom into the carrier; the material channel includes a first side plate and a second side plate arranged at intervals, and a bottom plate connected to the bottoms of the first side plate and the second side plate respectively; a guide plate is arranged in the material channel, and in the vertical direction, the guide plate is inclined, and the upper end of the guide plate is close to the first side plate, and the lower end of the guide plate is close to the second side plate, so as to guide the finished packaged products conveyed to the guide plate in a vertical state to a state with its transparent surface facing upward, and fall on the bottom plate; along the conveying direction of the material channel, the guide plate is inclined, and the distance between the end of the guide plate close to the upper port of the material channel and the first side plate is L1, and the distance between the end of the guide plate close to the lower port of the material channel and the first side plate is L2, and L1-L2>0.

[0024] In this embodiment, the packaged finished product to be inspected can be placed in the material channel in a vertical state, and the lower edge of the packaged finished product that falls vertically onto the guide plate first contacts the guide plate, and then, under the guidance of the guide plate, its lower edge slides toward the second side plate, and finally the lower edge of the packaged finished product first contacts the bottom plate, at which time the upper edge of the packaged finished product also slides in contact with the guide plate, and finally the packaged finished product slides onto the bottom plate and presents a transparent surface facing the bottom plate, and the packaged finished product slides from top to bottom along the material channel into the carrier on the conveyor line. In addition, the guide plate is set to be inclined in the material channel transmission direction, so that the packaged finished product can generate a component speed along the material channel transmission direction when sliding in contact with the guide plate, so that after the packaged finished product leaves the guide plate, the packaged finished product can slide down along the material channel at a certain initial velocity to avoid the packaged finished product being stranded on the material channel.

[0025] In an implementable solution, a lower port of the material channel is provided with an openable and closable valve.

[0026] In this embodiment, by opening and closing the valve, it is controlled whether the packaged finished products in the material channel fall into the carrier, thereby realizing automated continuous production.

[0027] In an implementable solution, the infusion set packaging detection device further includes a stop structure, and the stop structure and the material channel are respectively arranged on opposite sides of the conveying line, and are used to stop the finished packaged product to prevent it from slipping out of the carrier.

[0028] In this embodiment, the packaged finished product has a certain speed when entering the carrier from the material channel, and a stop structure is provided on its movement path to stop it and prevent it from sliding out of the carrier.

[0029] In an practicable solution, the carrier includes a trough bottom and two trough walls respectively connected to two opposite sides of the trough bottom, wherein the trough walls are perpendicular to the transport direction of the conveyor line; in the width direction of the conveyor line, at least one of the two opposite ends of the carrier is open;

[0030] The sorting mechanism includes a driving module and a toggle member, wherein the toggle member is connected to the driving module, and the driving module drives the toggle member to move along the width direction of the conveying line, so that when the packaged product is detected as unqualified, the driving module drives the toggle member to push the packaged product in the carrier out of the opening.

[0031] In this embodiment, the toggle member is driven to move according to the detection result, so that unqualified packaged finished products are pushed out of the carrier, while the finished products continue to move along the conveyor line to achieve classification.

[0032] In an practicable solution, in the width direction of the conveying line, opposite ends of the carrier are open;

[0033] The driving module can drive the toggle member to move forward and backward along the width direction of the conveying line, so as to push the packaged finished product on the carrier out from one end opening of the carrier, or push it out from the other end opening.

[0034] In this embodiment, the toggle member can move forward or backward, and can further separate the packaged products that are confirmed to be unqualified from the packaged products that are suspected to be unqualified. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0036] Figure 1 A schematic diagram of an infusion set packaging detection device provided by an embodiment of the utility model;

[0037] Figure 2 A top view of the infusion set packaging detection device provided by an embodiment of the utility model;

[0038] Figure 3 A front view of the infusion set packaging detection device provided by an embodiment of the utility model;

[0039] Figure 4 A schematic diagram of a first detection mechanism of an infusion set packaging detection device provided in an embodiment of the utility model;

[0040] Figure 5 A schematic diagram of a second detection mechanism of the infusion set packaging detection device provided in an embodiment of the utility model;

[0041] Figure 6 A schematic diagram of a third detection mechanism of the infusion set packaging detection device provided in an embodiment of the utility model;

[0042] Figure 7 A schematic diagram of a sorting mechanism of an infusion set packaging detection device provided in an embodiment of the utility model;

[0043] Figure 8 for Figure 1 A partial enlarged view of position A in the middle;

[0044] Fig. 9 for Figure 1 A partial enlarged view of position B in the middle;

[0045] Fig.10A top view of a material channel of an infusion set packaging detection device provided in an embodiment of the utility model;

[0046] Fig.11 A diagram of the feeding process of placing packaged finished products into the material channel of the infusion set packaging detection device provided in an embodiment of the utility model.

[0047] Icons: 100 - conveyor line; 110 - carrier; 111 - slot wall; 120 - chain; 130 - sprocket; 140 - motor;

[0048] 200 - first detection mechanism; 210 - gantry; 220 - first camera; 230 - second camera;

[0049] 300 - second detection mechanism; 310 - two-dimensional slide rail; 320 - third camera; 330 - second light source;

[0050] 400 - third detection mechanism; 410 - reflector; 420 - fourth camera; 430 - annular light source;

[0051] 500 - material channel; 510 - first side plate; 520 - second side plate; 530 - guide plate; 540 - first baffle plate; 550 - second baffle plate;

[0052] 600 - sorting mechanism; 610 - conveyor belt; 620 - rack; 630 - third baffle; 640 - fourth baffle;

[0053] 700-Packaging finished products. DETAILED DESCRIPTION

[0054] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0055] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0056] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0057] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0058] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0059] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0060] like Figure 1 - Figure 3 As shown, the infusion set packaging detection device provided by the utility model may include: a detection part, a conveying line 100 and a sorting mechanism 600.

[0061] Among them, Figure 1 and Fig. 9 As shown, the transmission line 100 may include a chain transmission module or a belt transmission module. In this embodiment, the transmission line 100 may include a chain transmission module, which includes two parallel chains 120, and two sprocket wheels 130 are rotatably connected at both ends of the two chains 120, one of the sprocket wheels 130 is connected to a motor 140 through a belt, and the motor 140 drives the sprocket wheel 130 to rotate after starting, thereby driving the chain 120 to move. The two ends of the carrier 110 are respectively connected to the two chains 120.

[0062] like Figure 4 and Figure 8As shown, the carrier 110 is used to hold the packaged finished product 700. The carrier 110 can be trough-shaped or box-shaped. The detection part and the sorting mechanism 600 are arranged in sequence along the transmission direction of the conveyor line 100. After the conveyor line 100 is started, the conveyor line 100 drives the carrier 110 to pass through the detection part and the sorting mechanism 600 in sequence.

[0063] The detection unit can collect image information of detection features of the packaged product 700 and determine whether the packaged product 700 is qualified based on the image information, wherein the detection features include at least one of the infusion set accessories, welding wires and information codes. Image recognition technology belongs to the existing technology, such as CCD detection.

[0064] The sorting mechanism 600 is arranged at the rear of the detection part, and can separate qualified and unqualified packaged products 700, and can push the packaged products 700 out from the open end of the carrier 110 by pushing and pulling; in other feasible schemes, the packaged products 700 can also be taken out directly from the top, for example, by using a vacuum suction cup to grab the packaged products 700 from the vertical direction.

[0065] The detection principle is as follows: the packaged finished product 700 to be detected can be placed in the carrier 110 of the conveyor line 100, and the packaged finished product 700 moves forward to the detection part under the conveyance of the conveyor line 100. The detection part can collect image information of the detection features on the packaged finished product 700, complete the detection through image recognition technology, and thus determine whether the packaged finished product 700 is qualified. After the packaged finished product 700 is transmitted from the detection part with the carrier 110, the sorting mechanism 600 sorts out the qualified or unqualified packaged finished products 700 from the packaged finished products 700 according to the detection results of the detection part.

[0066] The advantages are as follows: Different from manual inspection, the inspection device provided by the utility model adopts automatic transmission combined with image recognition inspection technology, and finally the sorting mechanism 600 sorts qualified and unqualified packaged finished products 700 to complete the inspection, which greatly improves the inspection efficiency and avoids the problem of large inspection errors caused by human factors.

[0067] The detection features proposed in this embodiment may be infusion set accessories, welding wires and information codes. The device may detect only one of them, or may select two or three for detection, and may be adjusted according to actual production.

[0068] In this embodiment, all three detection features are tested, and as long as one of them fails, the packaged product 700 will be judged as unqualified.

[0069] Specifically, the detection unit may include a first detection mechanism 200, a second detection mechanism 300, and a third detection mechanism 400, and the first detection mechanism 200, the second detection mechanism 300, and the third detection mechanism 400 may be arranged in sequence from front to back along the transmission direction. The conveyor line 100 drives the carrier 110 to pass through the first detection position in the first detection mechanism 200, the second detection position in the second detection mechanism 300, and the third detection position in the third detection mechanism 400. The same packaged finished product 700 is subjected to image recognition detection at the first detection position, the second detection position, and the third detection position, respectively.

[0070] like Figure 4 As shown, the first detection mechanism 200 may include a gantry 210, which is set up above the conveyor line 100 to collect information on infusion set accessories from top to bottom. It should be noted that the upper surface of the infusion set package on the carrier 110 is transparent, and the internal situation can be directly seen. The gantry 210 is connected to the first image acquisition module, and the first image acquisition module can move horizontally (in the width direction of the conveyor line 100) and vertically relative to the gantry 210 to adjust the shooting position and focus. The first image acquisition module is used to capture the image of the infusion set accessories in the packaged product 700, and the first detection mechanism 200 can determine whether the packaged product 700 is qualified based on the image of the infusion set accessories.

[0071] For example, the first image acquisition module may include a first camera 220 and a second camera 230, both of which are located above the first detection position, the first camera 220 is used to acquire an image of the venous needle assembly, and the second camera 230 is used to acquire an image of the flow regulator assembly. The first detection mechanism 200 can determine whether the venous needle assembly and the flow regulator assembly are assembled in place, whether the venous needle assembly and the flow regulator assembly are missing, and whether the venous needle assembly and the flow regulator assembly are wound into the bag in place by image comparison. Among the above judgments, as long as one of the judgments does not meet the requirements, the packaged product 700 is judged to be unqualified.

[0072] Furthermore, in order to make the image information collected by the first camera 220 and the second camera 230 clearer, the bottom surface of the carrier 110 is set to be transparent, and the first light source is used to illuminate from below, so that the accessories inside the packaged product 700 can be clearer and the image collection quality can be improved.

[0073] like Figure 5As shown, the second detection mechanism 300 may include a second image acquisition module, wherein the second image acquisition module may include a two-dimensional slide rail 310 and a third camera 320, the third camera 320 is connected to the free end of the two-dimensional slide rail 310, thereby changing the horizontal and vertical positions of the third camera 320, facilitating alignment of the welding line and focusing, and a second light source 330 is arranged next to the third camera 320 for supplementary light. The third camera 320 captures the image of the welding line in the packaged product 700, and the second detection mechanism 300 can judge whether the packaged product 700 is qualified based on the image of the welding line. Among them, the second detection mechanism 300 can judge whether the welding line of the packaged product 700 is complete and whether the material at the welding line is squeezed by image comparison. In the above judgment, as long as one of the judgments does not meet the requirements, the packaged product 700 is judged to be unqualified.

[0074] like Figure 6 As shown, the third detection mechanism 400 may include a third image acquisition module, and the third image acquisition module is used to acquire an image of the information code in the packaged product 700. The third detection mechanism 400 can judge whether the packaged product 700 is qualified according to the image of the information code. The third detection mechanism 400 can judge whether the position of the information code is correct and whether the information of the information code is correct and complete through image comparison. In the above judgments, as long as one of the judgments does not meet the requirements, the packaged product 700 is judged to be unqualified.

[0075] In this embodiment, the information code on the packaged product 700 to be inspected is set on the back of the package, that is, the side facing the bottom of the carrier 110. Therefore, the carrier 110 is set to be light-transmissive. The third image acquisition module includes a reflector 410 and a fourth camera 420. When the carrier 110 is in the third detection position, the reflector 410 is located directly below the information code. Due to the height of the third detection mechanism 400, it is not suitable to set the lens of the fourth camera 420 facing upward and directly below the third detection device. Therefore, the fourth camera 420 is set below the third detection position and on one side of the reflector 410. The fourth camera 420 is placed horizontally, and the reflector 410 reflects the information code image into the fourth camera 420 at a reflection angle of 45°.

[0076] In order to make the image captured by the fourth camera 420 clearer, a third light source, such as a ring light source 430 , may be arranged above the reflector 410 for supplementary light.

[0077] The detection part is divided into three parts to realize separate detection of different positions. On the one hand, it can realize the modular production of the detection device. On the other hand, it is also convenient for users to debug and avoid mutual interference among various detection mechanisms.

[0078] In this embodiment, Figure 8 , Fig.10 and Fig.11As shown, the infusion set packaging detection device further includes a material channel 500, which is located in front of the detection part; in the vertical direction, the material channel 500 is tilted, the upper end of the material channel 500 is higher than the lower end thereof, and the lower end of the material channel 500 faces the conveyor line 100, and the material channel 500 is used to transport the packaged finished product 700 to the carrier 110. The packaged finished product 700 falls from the upper end of the material channel 500 into the material channel 500, and then slides from top to bottom along the material channel 500 into the carrier 110 due to gravity. The material channel 500 can be trough-shaped or tubular-shaped, and a trough-shaped one is adopted in this embodiment.

[0079] The material channel 500 includes a first side plate 510 and a second side plate 520 which are arranged at intervals, and a bottom plate connected to the bottoms of the first side plate 510 and the second side plate 520 respectively; a guide plate 530 is arranged in the material channel 500. In this embodiment, the guide plate 530 is rectangular. In the vertical direction, the guide plate 530 is inclined, and the upper end of the guide plate 530 is close to the first side plate 510, and the lower end of the guide plate 530 is close to the second side plate 520, that is, the upper edge of the guide plate 530 is close to the first side plate 510, and the lower edge of the guide plate 530 is close to the second side plate 520. The inclined guide plate 530 is used to guide the finished package 700 which is conveyed to the guide plate 530 in a vertical state to a state where its transparent surface faces upward, and falls on the bottom plate.

[0080] like Fig.11 As shown, the packaged product 700 falls into the material channel 500 in a vertical state. In order to make the packaged product 700 fall onto the bottom plate of the material channel 500 with the transparent surface facing upward, and then slide into the carrier 110, a guide plate 530 is provided in the material channel 500. The guide plate 530 is tilted vertically upward. The lower edge of the packaged product 700 that falls vertically onto the guide plate 530 first contacts the guide plate 530, and then under the guidance of the guide plate 530, its lower edge slides toward the second side plate 520. Finally, the lower edge of the packaged product 700 first contacts the bottom plate, and at this time, the upper edge of the packaged product 700 also slides and contacts the guide plate 530. Finally, the packaged product 700 slides onto the bottom plate and presents a transparent surface facing upward. The guide plate 530 can realize the automatic flattening of the packaged product 700 on the bottom plate, avoiding manual intervention.

[0081] Further, such as Fig.10 As shown, along the transmission direction of the material channel 500, the guide plate 530 is inclined, the distance between the end of the guide plate 530 close to the upper port of the material channel 500 and the first side plate 510 is L1, the distance between the end of the guide plate 530 close to the lower port of the material channel 500 and the first side plate 510 is L2, and L1-L2>0.

[0082] In this embodiment, one end of the guide plate 530 close to the upper port of the material channel 500 is arranged approximately at the middle position of the upper port, and one end of the guide plate 530 close to the lower port of the material channel 500 is connected to the first side plate 510. The guide plate 530 is arranged to be inclined in the transmission direction of the material channel 500, so that the packaged finished product 700 can generate a component speed along the transmission direction of the material channel 500 when slidingly contacting the guide plate 530, so that after the packaged finished product 700 leaves the guide plate 530, the packaged finished product 700 can slide downward along the material channel 500 at a certain initial speed, so as to avoid the packaged finished product 700 being retained on the material channel 500.

[0083] like Figure 8 As shown, the lower end of the material channel 500 is provided with an openable and closable valve, and the valve may include a push rod and a first baffle 540, the push rod is fixedly connected to the material channel 500, and the movable end of the push rod is connected to the first baffle 540, and the first baffle 540 is driven to block the lower end of the material channel 500 to prevent the packaged finished product 700 from sliding toward the conveyor line 100. When the empty carrier 110 on the conveyor line 100 is aligned with the material channel 500, the first baffle 540 is opened, and the packaged finished product 700 slides out, and then the first baffle 540 is closed again to prevent two packaged finished products 700 from entering the same carrier 110, and the valve allows the packaged finished products 700 to enter the conveyor line 100 regularly.

[0084] The infusion set packaging detection device also includes a stop structure, which is fixed relative to the material channel 500. The stop structure may include a second baffle 550. Since the carrier 110 in this embodiment is groove-shaped and both ends are open, the stop structure and the material channel 500 are respectively arranged on opposite sides of the conveyor line. The second baffle 550 stops at one open end of the carrier 110, thereby blocking the packaged product 700 and preventing it from slipping out of the carrier 110.

[0085] The carrier 110 includes a groove bottom and two groove walls 111 connected to opposite sides of the groove bottom. The length direction of the carrier 110 is perpendicular to the transport direction of the conveyor line 100, and at least one of the opposite ends of the carrier 110 in the length direction is open; the sorting mechanism 600 includes a driving module and a toggle member, the toggle member is connected to the driving module, and the driving module drives the toggle member to move along the length direction of the carrier 110, so that when the packaged product 700 is detected as unqualified, the driving module drives the toggle member to push the packaged product 700 out of the opening.

[0086] like Figure 7As shown, the two groove walls 111 can play a limiting role to prevent the packaged finished products 700 that slide into the carrier 110 from rotating. When the carrier 110 containing unqualified packaged finished products 700 moves to the sorting mechanism 600, the conveyor line 100 can be paused, and the driving module can drive the toggle member to move along the length direction of the carrier 110, so as to push out the unqualified packaged finished products 700. After the toggle member leaves the carrier 110, the conveyor line 100 is started again to convey the qualified packaged finished products 700 to the front of the conveyor line 100. The driving module can be a push rod motor. In this embodiment, the driving module includes a conveyor belt 610, and the toggle member is a rack 620 connected to the belt surface of the conveyor belt 610.

[0087] In order to prevent the packaged product 700 from falling and being damaged, a guide structure can be provided on the falling path of the packaged product 700 to guide the packaged product 700 to fall into the storage bag or storage box, wherein the guide structure can be groove-shaped or tubular-shaped. In this embodiment, the guide structure includes a third baffle 630 and a fourth baffle 640, and the distance between the two gradually decreases from top to bottom.

[0088] Furthermore, both opposite ends of the carrier 110 in the length direction are open; the driving module can drive the toggle member to move forward and reversely along the length direction of the carrier 110, so as to push the packaged product 700 on the carrier 110 out from one open end of the carrier 110, or out from the other open end.

[0089] That is to say, the conveyor belt 610 can rotate forward or reverse, and unqualified storage bags and suspected unqualified storage bags are placed on both sides of the conveyor line 100 respectively. After detection by the detection unit, the toggle member will push the unqualified packaged finished product 700 to one side to open, and make it enter the unqualified storage bag; the toggle member will push the suspected unqualified packaged finished product 700 to the other side to open, and make it enter the suspected unqualified storage bag, thereby realizing the classified storage of the packaged finished products 700.

[0090] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. An infusion set packaging detection device, characterized in that: include: Detection unit, conveying line (100), sorting mechanism (600); The conveyor line (100) is provided with a carrier (110), the carrier (110) is used to hold the packaged finished product (700), and the conveyor line (100) is used to drive the carrier (110) to pass through the detection part and the sorting mechanism (600) in sequence; The detection unit is capable of collecting image information of detection features of the packaged finished product (700), and judging whether the packaged finished product (700) is qualified based on the image information, wherein the detection features include at least one of the three items of infusion set accessories, welding wires and information codes; The sorting mechanism (600) is arranged behind the detection unit and is used to separate qualified and unqualified packaged finished products (700).

2. The infusion set packaging detection device according to claim 1, characterized in that: The detection unit comprises a first detection mechanism (200), a second detection mechanism (300) and a third detection mechanism (400); The first detection mechanism (200) comprises a first image acquisition module, the first image acquisition module being used to acquire an image of an infusion set accessory in a packaged product (700), and the first detection mechanism (200) being able to judge whether the packaged product (700) is qualified based on the image of the infusion set accessory; The second detection mechanism (300) comprises a second image acquisition module, the second image acquisition module being used to acquire an image of a welding line in a packaged product (700), and the second detection mechanism (300) being able to judge whether the packaged product (700) is qualified based on the image of the welding line; The third detection mechanism (400) comprises a third image acquisition module, the third image acquisition module is used to acquire an image of the information code in the packaged product (700), and the third detection mechanism (400) can judge whether the packaged product (700) is qualified based on the image of the information code; The conveying line (100) drives the carrier (110) to pass through a first detection position in the first detection mechanism (200), a second detection position in the second detection mechanism (300), and a third detection position in the third detection mechanism (400), respectively.

3. The infusion set packaging detection device according to claim 2, characterized in that: The first image acquisition module comprises a first light source, a first camera (220) and a second camera (230); the first camera (220) and the second camera (230) are both located above the first detection position; the first camera (220) is used to acquire an image of the venous needle assembly, and the second camera (230) is used to acquire an image of the flow regulator assembly; the bottom plate of the carrier (110) is light-transmissive, and the first light source is located below the first detection position.

4. The infusion set packaging detection device according to claim 2, characterized in that: The second image acquisition module comprises a second light source (330) and a third camera (320), wherein the second light source (330) and the third camera (320) are both located above the second detection position, and the third camera (320) is used to acquire an image of a welding line in a packaged finished product (700).

5. The infusion set packaging detection device according to claim 2, characterized in that: The bottom plate of the carrier (110) is light-transmissive; the third image acquisition module comprises a third light source, a reflector (410) and a fourth camera (420); the reflector (410) and the fourth camera (420) are both located below the third detection position; the reflector (410) is used to reflect the back image of the packaged finished product (700) toward the fourth camera (420); and the third light source is arranged above the reflector (410).

6. The infusion set packaging detection device according to any one of claims 1 to 5, characterized in that: The infusion set packaging detection device further comprises a material channel (500), wherein the material channel (500) is located in front of the detection portion; in the vertical direction, the material channel (500) is inclined, and the upper end of the material channel (500) is higher than the lower end thereof, so as to transport the packaged finished product (700) from top to bottom into the carrier (110); the material channel (500) comprises a first side plate (510) and a second side plate (520) which are arranged at intervals, and a first side plate (510) and a second side plate (520) which are respectively connected to the first side plate (510) and the second side plate (520); The bottom of the side plate (520) is connected to the bottom plate; a guide plate (530) is arranged in the material channel (500), and in the vertical direction, the guide plate (530) is inclined, and the upper end of the guide plate (530) is close to the first side plate (510), and the lower end of the guide plate (530) is close to the second side plate (520), and is used to guide the finished package (700) conveyed to the guide plate (530) in a vertical state to a state where its transparent surface faces upward, and falls on the bottom plate; The guide plate (530) is arranged obliquely along the conveying direction of the material channel (500), and the distance L1 between one end of the guide plate (530) close to the upper port of the material channel (500) and the first side plate (510) is, and the distance L2 between one end of the guide plate (530) close to the lower port of the material channel (500) and the first side plate (510) is, and L1-L2>0.

7. The infusion set packaging detection device according to claim 6, characterized in that: The lower port of the material channel (500) is provided with an openable and closable valve.

8. The infusion set packaging detection device according to claim 6, characterized in that: The infusion set packaging detection device also includes a stop structure, wherein the stop structure and the material channel (500) are respectively arranged on opposite sides of the conveying line (100) and are used to stop the packaged finished product (700) to prevent it from slipping out of the carrier (110).

9. The infusion set packaging detection device according to any one of claims 1 to 5, characterized in that: The carrier (110) comprises a groove bottom and two groove walls (111) respectively connected to two opposite sides of the groove bottom, wherein the groove walls (111) are perpendicular to the transport direction of the conveying line (100); in the width direction of the conveying line (100), at least one of the two opposite ends of the carrier (110) is open; The sorting mechanism (600) comprises a driving module and a toggle member, wherein the toggle member is connected to the driving module, and the driving module drives the toggle member to move along the width direction of the conveying line (100), so that when the packaged finished product (700) is detected as unqualified, the driving module drives the toggle member to push the packaged finished product (700) in the carrier (110) out of the opening.

10. The infusion set packaging detection device according to claim 9, characterized in that: In the width direction of the conveying line (100), opposite ends of the carrier (110) are open; The driving module is capable of driving the toggle member to move forward and backward along the width direction of the conveying line (100) so as to push the packaged finished product (700) on the carrier (110) out from one open end of the carrier (110) or out from the other open end.