Rapid cooling channel for aluminum profile machining
By designing a rapid cooling channel for aluminum profile processing with a rotatable gear ring and a spray assembly, the problems of water waste and slow cooling speed in the existing technology are solved, and the uniform cooling of aluminum profiles and the regeneration of water resources are achieved. Utilization improves production efficiency and practicality.
Patent Information
- Application Number
- CN202421279036.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the existing aluminum profile processing technology, spray cooling methods lead to waste of water resources, slow cooling speed, reduce cooling efficiency, and the nozzle cannot rotate, making it impossible to fully spray the aluminum profile.
A rapid cooling channel for aluminum profile processing is designed. Through the rotatable gear ring and spray assembly, the rotation and uniform spray cooling of the profile are achieved, and excess water is collected through the liquid collection tank for reuse.
It achieves uniform cooling of aluminum profiles, improves cooling efficiency, and reduces production costs and environmental impact through the reuse of water resources.
Smart Images

Figure CN222369984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a rapid cooling channel for aluminum profile processing. Background Art
[0002] Aluminum profiles are often selected due to their excellent performance. Aluminum profiles are processed by extrusion molding, and the extruded aluminum profiles are cooled and shaped. Currently, aluminum profiles are cooled and shaped by spraying after extrusion, but the waste water after cooling and spraying cannot be recycled, which wastes water resources and increases the energy consumption and cost of aluminum profile production. It is not practical, and the existing spraying cannot rotate the nozzle, and the aluminum profile cannot be fully sprayed, resulting in a slow cooling speed of the aluminum profile, thereby reducing the cooling efficiency. Utility Model Content
[0003] The utility model aims to provide a rapid cooling channel for aluminum profile processing to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A rapid cooling channel for aluminum profile processing comprises a base, two ends of the base are respectively fixedly connected to two groups of symmetrically arranged mounting frames, two groups of symmetrically arranged mounting shafts are rotatably connected between the mounting frames, and a lifting gear is fixedly connected to the mounting shaft, a first driving shaft is rotatably connected between the mounting frames, the first driving shaft is fixedly connected to the driving gear, the mounting frame is fixedly connected to the first motor, the output shaft of the first motor is fixedly connected to the first driving shaft, a gear ring is arranged between the driving gear and the lifting gear, the gear ring and the driving gear and the lifting gear are meshed with each other, a fixing rod is fixedly connected inside the gear ring, two groups of symmetrically arranged sliding cylinders are slidably connected on the fixing rod, a slide groove is fixedly connected between the sliding cylinders, a moving seat is slidably connected in the slide groove, a second driving shaft is rotatably connected in the moving seat, a roller is fixedly connected to the second driving shaft, a side clamping plate is fixedly connected to one side of the roller, and the two groups of side clamping plates are circularly symmetrical, and a spray assembly is fixedly connected to the base.
[0006] As a further solution of the utility model: a second motor is fixedly connected to the movable seat, and an output shaft of the second motor is fixedly connected to the second driving shaft.
[0007] As a further solution of the utility model: the spray assembly includes a liquid collecting tank fixedly connected to the base, a liquid discharge port is arranged at the bottom of the liquid collecting tank, mounting frames are fixedly connected at both ends of the liquid collecting tank, a liquid supply pipe is fixedly connected between the mounting frames, and a plurality of groups of equally spaced nozzles are fixedly connected to the liquid supply pipe.
[0008] As a further solution of the utility model: a sensor and a laser generator are fixedly connected to the movable seat, and the laser generator and the sensor cooperate with each other.
[0009] As a further solution of the utility model: a sliding splint is slidably connected in the slide groove, the sliding splint cooperates with the moving seat, a mounting bolt is fixedly connected to the moving seat, the mounting bolt cooperates with the sliding splint, and the mounting bolt passes through the sliding splint and is fixedly connected with a nut.
[0010] As a further solution of the utility model: a threaded hole is arranged in the sliding cylinder, a fastening bolt is threadedly connected in the threaded hole, and the fastening bolt cooperates with the fixing rod.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model clamps the profile by setting a rotatable gear ring, thereby driving the profile to rotate while conveying the profile, thereby achieving uniform spraying and cooling of the profile, and then achieving uniform cooling of the profile, and at the same time, collecting and reusing excess water through the setting of a liquid collecting tank, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a schematic diagram of the structure of a rapid cooling channel for aluminum profile processing.
[0013] Figure 2 It is a partial cross-sectional view of a rapid cooling channel for aluminum profile processing in the utility model.
[0014] Figure 3 The utility model is a cross-sectional view of a rapid cooling channel for aluminum profile processing.
[0015] In the figure: 1-base, 2-mounting frame, 3-mounting shaft, 4-lifting gear, 5-first driving shaft, 6-driving gear, 7-first motor, 8-gear ring, 9-fixing rod, 10-sliding cylinder, 11-threaded hole, 12-fastening bolt, 13-slide groove, 14-moving seat, 15-sliding clamping plate, 16-mounting bolt, 17-nut, 18-second driving shaft, 19-roller, 20-side clamping plate, 21-second motor, 22-sensor, 23-laser generator, 24-liquid collecting tank, 25-liquid discharge port, 26-mounting frame, 27-liquid supply pipe, 28-sprinkler. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1 to Figure 3 In the embodiment of the utility model, a rapid cooling channel for aluminum profile processing includes a base 1, two ends of the base 1 are respectively fixedly connected with two groups of symmetrically arranged mounting frames 2, two groups of symmetrically arranged mounting shafts 3 are rotatably connected between the mounting frames 2, and a lifting gear 4 is fixedly connected to the mounting shaft 3, a first driving shaft 5 is rotatably connected between the mounting frames 2, a driving gear 6 is fixedly connected to the first driving shaft 5, a first motor 7 is fixedly connected to the mounting frame 2, and the output shaft of the first motor 7 is fixedly connected to the first driving shaft 5, a gear ring 8 is arranged between the driving gear 6 and the lifting gear 4, and the gear ring 8 and the driving gear 6 and the lifting gear 4 are meshed with each other, a fixed rod 9 is fixedly connected in the gear ring 8, and two groups of symmetrically arranged sliding cylinders 10 are slidably connected on the fixed rod 9, a slide groove 13 is fixedly connected between the sliding cylinders 10, a moving seat 14 is slidably connected in the slide groove 13, a second driving shaft 18 is rotatably connected in the moving seat 14, and a roller 19 is fixedly connected to the second driving shaft 18, and the roller A side clamp 20 is fixedly connected to one side of 19, and the two groups of side clamps 20 are symmetrical in a circle. A spray assembly is fixedly connected to the base 1. The utility model first adjusts the relative distance between the two groups of rollers by the sliding connection between the fixing rod 9 and the sliding cylinder 10, and then clamps and fixes the two sides of the profile, and then adjusts the relative distance between the two groups of side clamps 20 by the sliding connection between the moving seat 14 and the slide groove 13, and then laterally clamps the other two sides of the profile, and then drives the first driving shaft 5 to rotate by the first motor 7, and the first driving shaft 5 drives the driving gear 6 to rotate, and the driving gear 6 drives the gear ring 8 to rotate by mutual engagement with the gear ring 8, and the gear ring 8 drives the profile to rotate, and at the same time, the second driving shaft 18 is driven to rotate by the second motor 21, and the second driving shaft 18 drives the roller 19 to rotate, and then the friction between the roller 19 and the profile is used to push the profile to be transmitted, and the spray assembly is used to spray and cool the profile during the transmission process.
[0018] In one case of this embodiment, see Figure 1 to Figure 3 The movable seat 14 is fixedly connected with a second motor 21 , and the output shaft of the second motor 21 is fixedly connected to the second drive shaft 18 . The utility model drives the second drive shaft 18 to rotate through the second motor 21 .
[0019] In one case of this embodiment, see Figure 1 to Figure 3 The spray assembly includes a liquid collecting tank 24 fixedly connected to the base 1, a liquid discharge port 25 is arranged at the bottom of the liquid collecting tank 24, fixed frames 26 are fixedly connected to both ends of the liquid collecting tank 24, a liquid supply pipe 27 is fixedly connected between the fixed frames 26, and a plurality of groups of equally spaced nozzles 28 are fixedly connected to the liquid supply pipe 27. The spray assembly pumps cold water into the liquid supply pipe 27 through a liquid pump, and sprays it evenly through the nozzles 28, thereby cooling the profile by water. At the same time, excess water falls into the liquid collecting tank 24 and is discharged along the liquid discharge port 25, thereby collecting the excess water, processing it for reuse, and improving the utilization rate of the water.
[0020] In one case of this embodiment, see Figure 1 to Figure 3 The movable seat 14 is fixedly connected with a sensor 22 and a laser generator 23, and the laser generator 23 cooperates with the sensor 22. The utility model measures the relative position between the movable seats 14 through the cooperation between the laser generator 23 and the sensor 22, thereby preventing the movable seats 14 from being misaligned and causing deformation of the profile.
[0021] In one case of this embodiment, see Figure 1 to Figure 3 A sliding clamp 15 is slidably connected in the slide groove 13, and the sliding clamp 15 cooperates with the moving seat 14. A mounting bolt 16 is fixedly connected to the moving seat 14, and the mounting bolt 16 cooperates with the sliding clamp 15. The mounting bolt 16 passes through the sliding clamp 15 and is fixedly connected with a nut 17. The utility model relatively tightens the sliding clamp 15 and the moving seat 14 through the threaded connection between the nut 17 and the mounting bolt 16, and then clamps and fixes the slide groove 13 through the sliding clamp 15 and the moving seat 14.
[0022] In one case of this embodiment, see Figure 1 to Figure 3 A threaded hole 11 is provided in the sliding cylinder 10, and a fastening bolt 12 is threadedly connected in the threaded hole 11. The fastening bolt 12 cooperates with the fixing rod 9. The utility model can drive the fastening bolt 12 to extend and retract in the threaded hole 11 by screwing the fastening bolt 12, and then the sliding cylinder 10 can be relatively fixed or loosened by the fastening bolt 12 and the fixing rod 9 cooperating with each other.
[0023] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rapid cooling channel for aluminum profile processing, comprising a base, characterized in that: Two ends of the base are respectively fixedly connected to two groups of symmetrically arranged mounting frames, two groups of symmetrically arranged mounting shafts are rotatably connected between the mounting frames, and a lifting gear is fixedly connected to the mounting shaft, and a first driving shaft is rotatably connected between the mounting frames, and the first driving shaft is fixedly connected to the mounting frame, and the output shaft of the first motor is fixedly connected to the first driving shaft, a gear ring is arranged between the driving gear and the lifting gear, and the gear ring and the driving gear and the lifting gear are meshed with each other. A fixing rod is fixedly connected in the gear ring, and two groups of symmetrically arranged sliding cylinders are slidably connected on the fixed rod, a slide groove is fixedly connected between the sliding cylinders, and a moving seat is slidably connected in the slide groove, and a second driving shaft is rotatably connected in the moving seat, and a roller is fixedly connected to the second driving shaft, and a side clamping plate is fixedly connected to one side of the roller, and the two groups of side clamping plates are circularly symmetrical, and a spray assembly is fixedly connected to the base.
2. A rapid cooling channel for aluminum profile processing according to claim 1, characterized in that: The moving seat is fixedly connected with a second motor, and the output shaft of the second motor is fixedly connected to the second driving shaft.
3. The rapid cooling channel for aluminum profile processing according to claim 1, characterized in that: The spray assembly includes a liquid collecting tank fixedly connected to the base, a liquid discharge port is arranged at the bottom of the liquid collecting tank, fixed frames are fixedly connected to both ends of the liquid collecting tank, a liquid supply pipe is fixedly connected between the fixed frames, and a plurality of groups of equally spaced nozzles are fixedly connected to the liquid supply pipe.
4. The rapid cooling channel for aluminum profile processing according to claim 1, characterized in that: The movable seat is fixedly connected with a sensor and a laser generator, and the laser generator and the sensor cooperate with each other.
5. The rapid cooling channel for aluminum profile processing according to claim 1, characterized in that: A sliding clamp is slidably connected in the slide groove, the sliding clamp cooperates with the moving seat, a mounting bolt is fixedly connected to the moving seat, the mounting bolt cooperates with the sliding clamp, and the mounting bolt passes through the sliding clamp and is fixedly connected with a nut.
6. The rapid cooling channel for aluminum profile processing according to claim 1, characterized in that: A threaded hole is arranged in the sliding cylinder, a fastening bolt is threadedly connected in the threaded hole, and the fastening bolt cooperates with the fixing rod.