Underneath type ultrasonic water gap removing device

By placing the ultrasonic vibration head under the work plate and using the opening and closing drive mechanism to open and close the vibrating mold, the problems of difficult workpiece positioning and heavy machine head in the existing technology are solved, and convenient operation of the water outlet and the ability to unload materials are achieved. .

CN222370354UActive Publication Date: 2025-01-21DONGGUAN HELIHONG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421048971.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-21
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The upper-mounted design of the existing ultrasonic water removal device leads to strict positioning requirements for workpieces, and the machine head is bulky and difficult to get off materials.

Method used

Design a bottom-mounted ultrasonic drain device. The ultrasonic vibration head is placed under the work plate. The workpiece first enters the vibrating mold, and then performs the drain operation. The opening and closing drive mechanism is used to open and close the vibrating mold, which solves the problem of positioning and blanking. question.

Benefits of technology

It realizes the convenient positioning of the workpiece and the operation of the water outlet, reduces the weight of the machine head, expands the scope of application, and solves the problem of blanking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an underneath type ultrasonic water gap removing device which comprises a working plate, a vibrating die, an ultrasonic vibrator and an opening and closing driving mechanism, the vibrating die is used for placing a workpiece to be subjected to water gap removing, the ultrasonic vibrator and the opening and closing driving mechanism are located below the working plate, and the vibrating die is installed at the output end of the ultrasonic vibrator. The ultrasonic vibrator drives the vibration mold to vibrate and work, an empty groove is formed in the working plate, the vibration mold is placed in the empty groove in a normal state, a workpiece to be subjected to water gap removal is preliminarily placed on the vibration mold according to the weight of the workpiece, positioning is convenient, and the opening and closing driving mechanism drives the vibration mold to enter or move out of the empty groove, so that the empty groove is opened or closed. The blanking problem is solved by opening the empty groove, and the production requirement is met.
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Description

Technical Field

[0001] The utility model relates to the field of water outlet equipment, in particular to a bottom-mounted ultrasonic water outlet device. Background Art

[0002] Ultrasonic dewatering equipment is a mechanical equipment used to remove waste from die casting products. With the development of the automation industry, it has been increasingly favored by various companies in recent years. For example, the Chinese invention patent application with application number 2023100590879 discloses an invention called an ultrasonic automatic dewatering device. The device has the advantages of automated operation and can solve the problem of low labor efficiency, but the defect is that its ultrasonic vibrator is small in size and is top-mounted (that is, the ultrasonic vibrator is located above the working plate). In this way, when working, the workpiece will first enter the fixture plate below. The fixture plate needs to be pre-set with a groove that matches the shape of the workpiece to position the workpiece, and then the ultrasonic vibrator can drop to align the workpiece and vibrate to separate the product from the waste from the water outlet. This top-mounted type has strict requirements on the positioning of the workpiece. The workpiece must be located directly below the ultrasonic vibrator, and the vibrating part is above, which makes the machine head very bulky. If the ultrasonic vibrator can be placed below the working plate so that the workpiece enters the vibrator first, the problem of difficult positioning can be better solved, but this will lead to the inability to unload the material. Utility Model Content

[0003] In view of the above-mentioned defects in the prior art, the utility model aims to provide a bottom-mounted ultrasonic dewatering device, so that the workpiece can be dewatered after entering the ultrasonic mold. It has the advantages of easy positioning and wide application range, and solves the problem of how to cut materials. The specific technical solution is as follows:

[0004] A bottom-mounted ultrasonic dewatering device comprises a working plate, a vibration mold, an ultrasonic vibrator and an opening and closing drive mechanism. An empty slot is provided in the working plate. The vibration mold is placed in the empty slot under normal conditions. The vibration mold is used to place the workpiece to be dewatered. The ultrasonic vibrator and the opening and closing drive mechanism are located below the working plate. The vibration mold is installed at the output end of the ultrasonic vibrator. The ultrasonic vibrator drives the vibration mold to vibrate. The opening and closing drive mechanism drives the vibration mold to enter or move out of the empty slot, thereby opening or closing the empty slot.

[0005] As a preferred solution of the utility model, there are two vibration molds and two ultrasonic vibrators respectively. The ultrasonic vibrator on the left drives the vibration mold on the left to vibrate, and the ultrasonic vibrator on the right drives the vibration mold on the right to vibrate, and the top surface of the vibration mold is a plane.

[0006] As a preferred solution of the utility model, when the vibration mold on the left side is close to the vibration mold on the right side, the empty slot is closed, and when the vibration mold on the left side is away from the vibration mold on the right side, the empty slot is opened.

[0007] As a preferred solution of the utility model, a front baffle is installed in front of the empty slot, and a rear baffle is installed behind the empty slot, and a material dropping channel is formed among the front baffle, the rear baffle and the vibration mold.

[0008] As a preferred solution of the utility model, a middle partition is installed in the middle position between the front baffle and the rear baffle.

[0009] As a preferred solution of the utility model, the opening and closing drive mechanism includes a flipping power assembly, a flipping bracket and a rotating shaft. The rotating shaft is installed in the working plate. The rotating shaft is movably mounted on the upper end of the flipping bracket. An ultrasonic vibrator is installed at the bottom of the flipping bracket. The flipping power assembly drives the flipping bracket to flip around the rotating shaft, and the flipping bracket drives the vibration mold to flip into or out of the empty slot.

[0010] As a preferred solution of the utility model, the flipping power assembly includes a lifting power component, a driving plate, and a driving connecting rod. The output end of the lifting power component is connected to the driving plate. The lifting power component drives the driving plate to move up and down. One end of the driving connecting rod is hinged to the driving plate and the other end is hinged to the flipping bracket.

[0011] As a preferred solution of the utility model, the driving plate is mounted on a vertically arranged guide rod, the upper end of the guide rod is fixedly mounted with a working plate, the lower end of the guide rod is fixedly mounted with a base plate, and a lifting power part is mounted on the base plate.

[0012] As a preferred solution of the utility model, there are two groups of the flipping power components, which are respectively located at the front and rear sides.

[0013] As a preferred solution of the utility model, an upper pressing die is arranged above the working plate, and the upper pressing die moves downward to press the workpiece on the vibration die.

[0014] Beneficial effects: An empty slot is provided in the working plate, and the vibration mold is placed in the empty slot under normal conditions. The workpiece to be dewatered can be initially placed on the vibration mold by its own weight, which makes positioning convenient. Moreover, the ultrasonic vibrator and the opening and closing drive mechanism are located under the working plate and will not increase the weight of the dewatering machine head. The opening and closing drive mechanism drives the vibration mold to enter or move out of the empty slot, thereby opening or closing the empty slot. Opening the empty slot solves the problem of material feeding, which meets production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model in a closed state;

[0016] Figure 2 It is the front view of the utility model;

[0017] Figure 3 It is a three-dimensional diagram of the utility model in the open state;

[0018] Figure 4 It is a three-dimensional diagram of the utility model after the hidden working plate;

[0019] Figure 5 It is a stereogram of another perspective of the utility model after the working plate is hidden;

[0020] Figure 6 It is a three-dimensional diagram of the opening and closing driving mechanism of the utility model;

[0021] Figure 7 It is a schematic diagram of the working state of the utility model. DETAILED DESCRIPTION

[0022] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings:

[0023] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be constructed and operated in specific directions. Therefore, they cannot be understood as limitations on the present invention.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0025] like Figure 1-3 As shown, a bottom-mounted ultrasonic dewatering device includes a working plate 1, a vibration mold 2, an ultrasonic vibrator 3 and an opening and closing drive mechanism 4. An empty slot 1a is provided in the working plate 1. Under normal conditions, the vibration mold 2 is placed in the empty slot 1a. The vibration mold 2 is used to place the workpiece to be dewatered. The ultrasonic vibrator 3 and the opening and closing drive mechanism 4 are located below the working plate 1. The vibration mold 2 is installed at the output end of the ultrasonic vibrator 3. The ultrasonic vibrator 3 drives the vibration mold 2 to vibrate. The opening and closing drive mechanism 4 drives the vibration mold 2 to enter or move out of the empty slot 1a, thereby opening or closing the empty slot 1a.

[0026] As one of the embodiments, there are two vibration molds 2 and two ultrasonic vibrators 3, respectively. The ultrasonic vibrator 3 on the left drives the vibration mold 2 on the left to vibrate, and the ultrasonic vibrator 3 on the right drives the vibration mold 2 on the right to vibrate. The top surface of the vibration mold 2 is a plane, and when closed, the left and right vibration molds 2 can be placed in the same plane position for convenient placement of workpieces. When the left vibration mold 2 is close to the right vibration mold 2, the empty slot 1a is closed, and when the left vibration mold 2 is away from the right vibration mold 2, the empty slot 1a is opened, and double-station processing is performed.

[0027] like Figure 4 As shown, as one of the embodiments, a front baffle plate 5 is installed in front of the empty slot 1a, and a rear baffle plate 6 is installed behind the empty slot 1a. The space between the front baffle plate 5, the rear baffle plate 6 and the vibration mold 2 forms a blanking channel. A middle partition plate 7 is installed in the middle position between the front baffle plate 5 and the rear baffle plate 6. The middle partition plate 7 separates the blanking channel into two parts. The purpose of setting the front baffle plate 5, the rear baffle plate 6 and the middle partition plate 7 is to limit the blanking and prevent the material from falling into other areas.

[0028] like Figure 4 and 5 As shown, as one of the embodiments, the opening and closing drive mechanism 4 includes a flipping power component 41, a flipping bracket 42 and a rotating shaft 43. The rotating shaft 43 is installed in the working plate 1. The rotating shaft 43 can be installed on the working plate 1 and close to the empty slot 1a through a bearing seat. The rotating shaft 43 is movably mounted on the upper end of the flipping bracket 42. The flipping bracket 42 is L-shaped. An ultrasonic vibrator 3 is installed at the bottom of the flipping bracket 42. The flipping power component 41 drives the flipping bracket 42 to flip around the rotating shaft 43. The flipping bracket 42 drives the vibration mold 2 to flip into or move out of the empty slot 1a. The flipping bracket 42 and the rotating shaft 43 each have two corresponding left and right vibration molds.

[0029] Specifically, the flipping power assembly 41 includes a lifting power part 411, a driving plate 412, and a driving connecting rod 413. The lifting power part 411 is preferably a cylinder. The output end of the lifting power part 411 is connected to the driving plate 412. The lifting power part 411 drives the driving plate 412 to move up and down. One end of the driving connecting rod 413 is hinged to the driving plate 412 and the other end is hinged to the flipping bracket 42. A driving plate 412 is hinged on each side with a driving connecting rod 413. In addition, the driving plate 412 is equipped with a vertically arranged guide rod 414. A driving plate 412 is equipped with a guide rod 414 on each side. The upper end of the guide rod 414 is fixedly installed with the working plate 1, and the lower end of the guide rod 414 is fixedly installed with a base plate 415, and the lifting power part 411 is installed on the base plate 415.

[0030] Specifically, there are two groups of flipping power components 41 respectively located at the front and rear sides, and the force is evenly applied. In addition, an upper pressing die 8 is provided above the working plate 1, and the bottom surface of the upper pressing die 8 is a plane. The upper pressing die 8 moves downward to press the workpiece on the vibration mold 2.

[0031] Working principle: the lifting power part 411 drives the driving plate 412 to rise to a high position, and the driving plate 412 drives the left and right flip brackets 42 to rotate and close through the driving connecting rod 413, and the left and right flip brackets 42 drive the two vibration molds 2 to close and close the empty slot 1a, and the workpiece is initially placed on the top surface of the two vibration molds 2, and the upper pressure mold 8 moves down to press the workpiece on the vibration mold 2, and the ultrasonic vibrator 3 drives the vibration mold 2 to vibrate to separate the workpiece from the waste material at the sprue, and then the lifting power part 411 drives the driving plate 412 to descend to a low position, and the driving plate 412 drives the left and right flip brackets 42 to rotate and move away through the driving connecting rod 413, and the left and right flip brackets 42 drive the two vibration molds 2 to open the empty slot 1a, and the workpiece and the waste material at the sprue fall into the blanking channel below.

[0032] The above content is a further detailed description of the utility model in combination with specific preferred implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the protection scope of the utility model.

Claims

1. A bottom-mounted ultrasonic dewatering device, comprising a working plate, wherein an empty groove is provided in the working plate, characterized in that: It also includes a vibration mold, an ultrasonic vibrator and an opening and closing drive mechanism. Under normal circumstances, the vibration mold is placed in an empty slot. The vibration mold is used to place the workpiece to be dewatered. The ultrasonic vibrator and the opening and closing drive mechanism are located below the working plate. The vibration mold is installed at the output end of the ultrasonic vibrator. The ultrasonic vibrator drives the vibration mold to vibrate. The opening and closing drive mechanism drives the vibration mold to enter or move out of the empty slot, thereby opening or closing the empty slot.

2. The bottom-mounted ultrasonic dewatering device according to claim 1, characterized in that: There are two vibration molds and two ultrasonic vibrators. The ultrasonic vibrator on the left drives the vibration mold on the left to vibrate, and the ultrasonic vibrator on the right drives the vibration mold on the right to vibrate. The top surface of the vibration mold is a plane.

3. The bottom-mounted ultrasonic dewatering device according to claim 2, characterized in that: When the vibration mold on the left side approaches the vibration mold on the right side, the empty slot is closed, and when the vibration mold on the left side moves away from the vibration mold on the right side, the empty slot is opened.

4. A bottom-mounted ultrasonic dewatering device according to claim 1 or 2, characterized in that: A front baffle is installed in front of the empty slot, and a rear baffle is installed behind the empty slot, and a material dropping channel is formed between the front baffle, the rear baffle and the vibration mold.

5. The bottom-mounted ultrasonic dewatering device according to claim 4, characterized in that: A middle partition is installed between the front baffle and the rear baffle.

6. A bottom-mounted ultrasonic dewatering device according to claim 1 or 2, characterized in that: The opening and closing driving mechanism includes a flipping power component, a flipping bracket and a rotating shaft. The rotating shaft is installed in the working plate, the rotating shaft is movably mounted on the upper end of the flipping bracket, and an ultrasonic vibrator is installed at the bottom of the flipping bracket. The flipping power component drives the flipping bracket to flip around the rotating shaft, and the flipping bracket drives the vibration mold to flip into or move out of the empty slot.

7. The bottom-mounted ultrasonic dewatering device according to claim 6, characterized in that: The flip power assembly includes a lifting power part, a driving plate, and a driving connecting rod. The output end of the lifting power part is connected to the driving plate. The lifting power part drives the driving plate to move up and down. One end of the driving connecting rod is hinged to the driving plate and the other end is hinged to the flip bracket.

8. The bottom-mounted ultrasonic dewatering device according to claim 7, characterized in that: The driving plate is fitted with a guide rod which is vertically arranged, the upper end of the guide rod is fixedly mounted with a working plate, the lower end of the guide rod is fixedly mounted with a bottom plate, and a lifting power part is mounted on the bottom plate.

9. A bottom-mounted ultrasonic dewatering device according to claim 7 or 8, characterized in that: The flipping power components have two groups, which are respectively located at the front and rear sides.

10. The bottom-mounted ultrasonic dewatering device according to claim 1, characterized in that: An upper pressing die is arranged above the working plate, and the upper pressing die moves downward to press the workpiece on the vibration die.