Mirror surface polishing device for metal reflecting mirror
By designing a metal mirror polishing device that includes a support round table, a lift and a grinder, it solves the problem in the existing technology that the bearing table can only process one workpiece and the grinding disc moves unevenly, achieving rapid switching of multiple workpieces and improving polishing quality. improvement.
Patent Information
- Application Number
- CN202420968733.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing metal reflector mirror grinding device has the problem that the bearing table can only process one workpiece, which causes time-consuming loading and unloading operations and reduces processing efficiency; the grinding disc can only move up and down, resulting in uneven grinding force and speed, affecting the grinding quality.
A mirror polishing device including a base, a support round table, a lift and a grinder is designed. The support round table is equipped with clamping parts evenly distributed in the circumferential direction. The support round table can rotate and the cross beam can reciprocate laterally. It is combined with telescopic driving parts and control motors. , realizing rapid switching of multiple workpieces and lateral movement of the grinding disc.
It achieves rapid switching and uniform polishing of multiple metal reflector blanks, improves polishing efficiency and quality, and reduces the time of loading and unloading operations.
Smart Images

Figure CN222371118U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal reflector processing, in particular to a mirror surface grinding device for a metal reflector. Background Art
[0002] Among metal reflectors, plane reflectors are more commonly used; the production process of metal plane reflectors is complicated. In order to ensure that the plane reflectors have good performance during use, the metal plane reflectors generally need to be rough-processed first and then fine-processed. In the rough processing, in the prior art, the staff takes the blank metal reflector and places it on the existing vise for clamping, and then uses the machine tool to use the grinding disc to cut and grind the large metal bumps on the mirror surface for the subsequent fine processing.
[0003] The utility model with the publication number CN213136098U proposes a mirror polishing machine tool for a metal reflector, including a carrier, a clamping mechanism for clamping the reflector and a mirror polishing mechanism used in conjunction with the clamping mechanism installed on the carrier; the clamping mechanism includes a clamping disc fixed on the carrier, a plurality of groups of clamping members arranged circumferentially on the clamping disc, and a driving member for controlling each group of clamping members to synchronously approach or synchronously move away from the axis of the clamping disc, wherein: each group of clamping members is two and centrally symmetrically distributed on the clamping disc; the mirror polishing mechanism includes a support frame fixed on the carrier, a grinding disc movably connected to the support frame, and a power member for driving the grinding disc to move toward or away from the clamping disc. The problem of low efficiency and low clamping precision of the existing manual clamping of the lens using a vise and a clamping chuck is solved, the purpose of fast clamping of lenses of different diameters is achieved, and the mirror rough processing efficiency of the metal reflector is improved.
[0004] However, the above-mentioned prior art still has some shortcomings when in use: 1. The supporting platform can only process one metal reflector at a time. After the processing of the current metal reflector is completed, loading and unloading operations need to be performed, and the loading and unloading operations will take a certain amount of time. For multiple workpieces that need to be polished, this operation will reduce the processing efficiency; 2. The grinding wheel can only move up and down. When the grinding wheel is polishing, the linear speed of its polishing working surface is in a state of gradually increasing along the radial outward square. As a result, the upper end surface of the metal reflector will be in a problem of uneven polishing force and speed. That is to say, the polished surface of the metal reflector becomes rougher as it approaches the middle, thereby affecting the polishing quality.
[0005] To this end, the utility model provides a mirror surface polishing device for a metal reflector. Utility Model Content
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a mirror polishing device for a metal reflector to solve the problems raised in the above-mentioned background technology. The utility model has the advantages of faster switching of different metal reflector blanks and improving the uniformity of polishing the metal reflector.
[0007] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a mirror polishing device for a metal reflector, comprising a base, a supporting truncated table, a lift and a grinder, wherein a grinding disc is arranged on the grinder, a pillar is arranged on the top of the base, the middle part of the supporting truncated table is sleeved on the pillar and is rotatably connected, the upper end surface of the supporting truncated table is provided with a clamping part which is evenly distributed circumferentially relative to the pillar, a telescopic driving part is arranged on the pillar and is located below the supporting truncated table, the telescopic driving part has the function of controlling the action of a single clamping part, a horizontally distributed beam which is located above the supporting truncated table is laterally slidably connected to the pillar, one end of the beam is fixedly connected to the lift, the action end at the bottom of the lift is fixedly connected to the top of the grinder, and the bottom of the grinding disc is opposite to the supporting truncated table.
[0008] Furthermore, a reciprocating screw is provided through the outer peripheral wall of the pillar, the reciprocating screw is rotatably connected to the pillar, a support plate is welded to the upper end face of the crossbeam, a transmission sleeve mounted on the reciprocating screw is welded to the top of the support plate, and the transmission sleeve is screwed together with the spiral section on the reciprocating screw.
[0009] Furthermore, a control motor 1 is fixedly connected to the outer peripheral wall of the support, and an output shaft of the control motor 1 is fixedly connected to one end of the reciprocating screw.
[0010] Furthermore, the clamping part includes a limiting circular groove, two fixed piles, a movable pile and a reset spring, the limiting circular groove is provided on the upper disk surface of the grinding disk, the bottom of the two fixed piles and the bottom in the limiting circular groove are welded and connected, the bottom of one movable pile and the bottom in the limiting circular groove are slidably connected, the two fixed piles and the movable pile constitute three corner points of a triangle, the reset spring is located in the limiting circular groove and applies an elastic force to the movable pile to move away from the two fixed piles, and the bottom in the limiting circular groove is provided with a through hole located in a triangle surrounded by the two fixed piles and the movable pile.
[0011] Furthermore, a waist-shaped slide groove is provided at the bottom of the limiting circular groove, and a sliding block located in the waist-shaped slide groove is welded to the bottom of the movable pile. The sliding direction of the sliding block and the waist-shaped slide groove is along the radial direction of the supporting table. The return spring is located in the waist-shaped slide groove and one end is against one end of the sliding block. A shift plate is welded to the bottom of the sliding block, and the bottom extends to the bottom of the supporting table.
[0012] Furthermore, the movable pile is arranged close to the axis of the supporting cone relative to the fixed pile, an L-shaped mounting seat is welded to the outer peripheral wall of the pillar, the telescopic driving member is fixedly arranged on one side of the mounting seat and its actuating end faces a direction away from the axis of the pillar, and the actuating end of the telescopic driving member is used in conjunction with one side of the shift plate.
[0013] Furthermore, the telescopic driving member is one of an oil cylinder, a gas cylinder and an electric telescopic rod.
[0014] Furthermore, a connecting sleeve is welded to the middle part of the supporting truncated cone and is sleeved on the pillar. The bottom fixed sleeve of the connecting sleeve is provided with a transmission gear located below the supporting truncated cone. The outer peripheral wall of the pillar is fixedly connected to a control motor 2, and the output shaft of the control motor 2 is fixedly connected to a driving gear meshing with the transmission gear.
[0015] The beneficial effects of the utility model are as follows:
[0016] 1. The utility model provides circumferentially evenly distributed clamping parts on the supporting truncated table, so that a plurality of metal reflector blanks can be placed on one supporting truncated table. The supporting truncated table is configured as a rotatable structure, so that different metal reflector blanks can be quickly switched for grinding and processing, thereby improving the grinding efficiency.
[0017] 2. The utility model sets a beam capable of transverse reciprocating motion above the supporting truncated table, and then one end of the beam is connected to an elevator, and the bottom of the elevator is connected to a grinder, so as to facilitate the control of the transverse movement of the grinding disc relative to the workpiece, and has the advantage of improving the uniformity of grinding the workpiece surface.
[0018] 3. The utility model is provided with a telescopic driving member, which can only control a single clamping part to clamp the workpiece at a time, so that other workpieces not in the processing position are in a non-clamped state. This arrangement facilitates the loading and unloading operations of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a mirror surface polishing device for a metal reflector of the utility model;
[0020] Figure 2 for Figure 1 The main view;
[0021] Figure 3 for Figure 1 The enlarged schematic diagram of the part "a" in the middle;
[0022] Figure 4 It is a schematic diagram of the cooperation between a telescopic driving member and a paddle of a mirror surface polishing device for a metal reflector according to the utility model;
[0023] In the figure: 1. base; 11. pillar; 112. mounting seat; 2. supporting truncated table; 21. clamping part; 211. limiting circular groove; 2111. through hole; 2112. waist-shaped slide groove; 212. fixed pile; 213. movable pile; 2131. slider; 21311. paddle; 214. reset spring; 22. connecting sleeve; 221. transmission gear; 3. elevator; 4. grinder; 41. grinding disc; 5. crossbeam; 51. support plate; 511. transmission sleeve; 6. reciprocating screw; 7. control motor 1; 8. telescopic drive member; 9. control motor 2; 91. driving gear. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] See also Figures 1 to 4 The utility model provides a technical solution: a mirror polishing device for a metal reflector, comprising a base 1, a supporting truncated table 2, a lift 3 and a grinder 4, wherein the base 1 is a supporting seat of the device, the supporting truncated table 2 is used to place a metal reflector blank, a grinding disc 41 is arranged on the grinder 4, and the grinder 4 and the grinding disc 41 can adopt the structure of the prior art mentioned in the background technology. When the grinder 4 drives the grinding disc 41 to rotate at a high speed, the upper end surface of the metal reflector can be polished.
[0026] In the present technical solution, a support column 11 is provided on the top of the base 1. The support column 11 is a stepped column structure. The middle part of the support truncated platform 2 is sleeved on the support column 11 and is rotatably connected. The upper end surface of the support truncated platform 2 is provided with a clamping portion 21 that is evenly distributed circumferentially relative to the support column 11. Each clamping portion 21 can hold a metal reflector blank, so that a plurality of metal reflector blanks evenly distributed circumferentially can be placed on a support truncated platform 2 at the same time. A telescopic drive member 8 is provided on the support column 11 and is located below the support truncated platform 2. The telescopic drive member 8 has the function of controlling the movement of a single clamping portion 21, that is, the function of the telescopic drive member 8 is to control a single clamping portion 21 to clamp the metal reflector blank thereon, so as to facilitate grinding and processing.
[0027] Specifically, the clamping portion 21 includes a limiting circular groove 211, two fixed piles 212, a movable pile 213 and a reset spring 214. The limiting circular groove 211 is provided on the upper disk surface of the grinding disk 41. The limiting circular groove 211 is a sink structure. The bottoms of the two fixed piles 212 are welded to the bottom inside the limiting circular groove 211. The bottom of a movable pile 213 is slidably connected to the bottom inside the limiting circular groove 211. The two fixed piles 212 and the movable pile 213 constitute the three corner points of a triangle. Preferably, the triangle is an isosceles triangle, wherein the movable pile 213 is the angle point of the two waist sides on the isosceles triangle. At this time, the movable pile 213 and the two fixed piles 212 are clamping blocks for tightening the outer periphery of the metal reflector blank, and the clamping and release can be controlled by sliding the movable pile 213. The movable pile 213 and the fixed pile 212 are both cylindrical structures. The return spring 214 is located in the limiting circular groove 211 and exerts an elastic force on the movable pile 213 to move away from the two fixed piles 212. In a natural state, the movable pile 213 is in a non-clamping workpiece state. A through hole 2111 is provided at the bottom of the limiting circular groove 211 in a triangle surrounded by the two fixed piles 212 and the movable pile 213. The function of the through hole 2111 is to facilitate the removal of the workpiece in the limiting circular groove 211. Specifically, the metal reflector blank can be lifted up manually from the bottom through the through hole 2111.
[0028] Furthermore, a waist-shaped slide groove 2112 is provided at the bottom of the limiting circular groove 211, and a slider 2131 located in the waist-shaped slide groove 2112 is welded to the bottom of the movable pile 213. The sliding direction of the slider 2131 and the waist-shaped slide groove 2112 is along the radial direction of the support truncated table 2. The reset spring 214 is located in the waist-shaped slide groove 2112 and one end of the slider 2131 is against one end of the slider 2131. The bottom of the slider 2131 is welded with a dial plate 21311 extending to the bottom of the support truncated table 2. When the dial plate 21311 is pushed, the reset spring 214 will be compressed and the movable pile 213 will move. The telescopic drive member 8 mentioned above functions to control the movement of a single movable pile 213, specifically, to control the movement of a single dial plate 21311.
[0029] In this embodiment, the movable pile 213 is arranged close to the axis of the supporting truncated table 2 relative to the fixed pile 212, an L-shaped mounting seat 112 is welded to the outer peripheral wall of the pillar 11, and the telescopic driving member 8 is fixedly arranged on one side of the mounting seat 112 and its action end faces the direction away from the axis of the pillar 11. The action end of the telescopic driving member 8 and one side of the dial plate 21311 are used in conjunction with each other. The telescopic driving member 8 is one of an oil cylinder, an air cylinder and an electric telescopic rod. When one of the dial plates 21311 is located in front of the action end of the telescopic driving member 8, the telescopic driving member 8 will push the dial plate 21311 when pushing, thereby realizing the movable pile 213 corresponding to the dial plate 21311 to clamp the workpiece. It should be noted that the workpieces in other limiting circular grooves 211 are in an unclamped state, and the through hole 2111 is used to facilitate loading and unloading.
[0030] A horizontally distributed beam 5 located above the supporting truncated table 2 is slidably connected to the support 11, one end of the beam 5 is fixedly connected to the elevator 3, the elevator 3 may be an electric push rod, the action end at the bottom of the elevator 3 is fixedly connected to the top of the grinder 4, the elevator 3 drives the grinder 4 to move up and down, the bottom of the grinding disc 41 is opposite to the supporting truncated table 2, and then drives the grinding disc 41 to grind the upper end surface of the clamped metal reflector blank. The horizontal sliding of the beam 5 can drive the grinding disc 41 to move horizontally relative to the metal reflector blank during grinding, so that the upper end surface of the metal reflector blank can be fully and evenly ground.
[0031] Furthermore, a reciprocating screw 6 is provided through the outer peripheral wall of the pillar 11, and the reciprocating screw 6 and the pillar 11 are rotatably connected. Specifically, a positioning sleeve can be welded through the pillar 11, and the smooth surface part of the reciprocating screw 6 and the positioning sleeve are rotatably connected through a bearing. A support plate 51 is welded on the upper end surface of the crossbeam 5, and a transmission sleeve 511 sleeved on the reciprocating screw 6 is welded on the top of the support plate 51. The transmission sleeve 511 and the spiral section on the reciprocating screw 6 are screwed together. When the reciprocating screw 6 is controlled to rotate, the transmission sleeve 511 will reciprocate under the transmission of the thread, thereby driving the horizontal reciprocating movement of the crossbeam 5. The outer peripheral wall of the pillar 11 is fixedly connected to a control motor 7, and the output shaft of the control motor 7 is fixedly connected to one end of the reciprocating screw 6. The control motor 7 provides a driving force for the rotation of the reciprocating screw 6, so that the sliding of the crossbeam 5 has a motorized control function.
[0032] In this embodiment, a connecting sleeve 22 is welded to the middle part of the supporting truncated table 2 and is sleeved on the pillar 11. The bottom fixed sleeve of the connecting sleeve 22 is provided with a transmission gear 221 located below the supporting truncated table 2. The outer peripheral wall of the pillar 11 is fixedly connected to a control motor 29. The output shaft of the control motor 29 is fixedly connected to a driving gear 91 meshing with the transmission gear 221. The control motor 29 drives the supporting truncated table 2 to rotate through the meshing cooperation of the driving gear 91 and the transmission gear 221, thereby realizing rapid replacement of the unpolished workpiece.
[0033] Working principle: 1. Loading before grinding: Place a number of disc-shaped metal reflector blanks flatly in each limiting circular groove 211 so that the workpiece is between the fixed pile 212 and the movable pile 213.
[0034] 2. Grinding process: start the control motor 2 9, support the truncated table 2 to rotate and drive one of the workpieces to be located under the grinding disc 41, then control the telescopic drive member 8 to move, the dial plate 21311 at the processing position is pushed, and the dial plate 21311 drives the movable pile 213 to clamp the workpiece at the processing position, start the grinder 4, the grinding disc 41 rotates, control the grinder 4 to descend, and the grinding disc 41 will grind the upper surface of the workpiece.
[0035] 3. Uniform grinding: When the grinding disc 41 rotates at high speed for grinding, the control motor 7 is started, the reciprocating screw 6 rotates, and the transmission sleeve 511 drives the crossbeam 5 to reciprocate. At this time, the grinding disc 41 reciprocates horizontally, so that the upper surface of the workpiece is evenly ground.
[0036] 4. Switching grinding: After the grinding of the current workpiece is completed, the telescopic driving member 8 is controlled to reset, the reset spring 214 corresponding to the current workpiece is stretched, the movable pile 213 releases the clamping of the current workpiece, and then the support truncated table 2 is controlled to rotate to realize the rapid switching of the workpiece and improve the grinding efficiency.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A mirror polishing device for a metal reflector, comprising a base (1), a supporting truncated table (2), a lift (3) and a polishing machine (4), wherein a polishing disc (41) is arranged on the polishing machine (4), characterized in that: The top of the base (1) is provided with a pillar (11), the middle part of the supporting truncated platform (2) is sleeved on the pillar (11) and is rotatably connected, the upper end surface of the supporting truncated platform (2) is provided with a clamping portion (21) which is evenly distributed circumferentially relative to the pillar (11), the pillar (11) is provided with a telescopic driving member (8) located below the supporting truncated platform (2), the telescopic driving member (8) has the function of controlling the movement of a single clamping portion (21), the pillar (11) is horizontally slidably connected with a horizontally distributed beam (5) located above the supporting truncated platform (2), one end of the beam (5) is fixedly connected to the elevator (3), the action end at the bottom of the elevator (3) is fixedly connected to the top of the grinder (4), and the bottom of the grinding disc (41) is opposite to the supporting truncated platform (2).
2. The mirror polishing device for a metal reflector according to claim 1, characterized in that: A reciprocating screw (6) is provided through the outer peripheral wall of the support (11), and the reciprocating screw (6) and the support (11) are rotatably connected. A support plate (51) is welded to the upper end surface of the crossbeam (5), and a transmission sleeve (511) sleeved on the reciprocating screw (6) is welded to the top of the support plate (51), and the transmission sleeve (511) is screwed together with the spiral section on the reciprocating screw (6).
3. The mirror polishing device for a metal reflector according to claim 2, characterized in that: The outer peripheral wall of the support (11) is fixedly connected to a control motor (7), and the output shaft of the control motor (7) is fixedly connected to one end of the reciprocating screw (6).
4. The mirror polishing device for a metal reflector according to claim 1, characterized in that: The clamping portion (21) comprises a limiting circular groove (211), two fixed piles (212), a movable pile (213) and a reset spring (214); the limiting circular groove (211) is provided on the upper disk surface of the grinding disk (41); the bottoms of the two fixed piles (212) are welded to the bottom inside the limiting circular groove (211); the bottom of the movable pile (213) is slidably connected to the bottom inside the limiting circular groove (211); the two fixed piles (212) and the movable pile (213) form three corner points of a triangle; the reset spring (214) is located in the limiting circular groove (211) and applies an elastic force to the movable pile (213) to move in a direction away from the two fixed piles (212); and a through hole (2111) is provided in the bottom inside the limiting circular groove (211) and is located in a triangle surrounded by the two fixed piles (212) and the movable pile (213).
5. The mirror surface polishing device for a metal reflector according to claim 4, characterized in that: A waist-shaped slide groove (2112) is provided at the bottom of the limiting circular groove (211); a slider (2131) located in the waist-shaped slide groove (2112) is welded to the bottom of the movable pile (213); the sliding direction of the slider (2131) and the waist-shaped slide groove (2112) is along the radial direction of the supporting truncated table (2); the return spring (214) is located in the waist-shaped slide groove (2112) and one end thereof abuts against one end of the slider (2131); a shift plate (21311) whose bottom extends to the bottom of the supporting truncated table (2) is welded to the bottom of the slider (2131).
6. The mirror surface polishing device for a metal reflector according to claim 5, characterized in that: The movable pile (213) is arranged relative to the fixed pile (212) close to the axis of the supporting truncated table (2); an L-shaped mounting seat (112) is welded to the outer peripheral wall of the pillar (11); the telescopic driving member (8) is fixedly arranged on one side of the mounting seat (112) and its action end faces a direction away from the axis of the pillar (11); the action end of the telescopic driving member (8) is used in conjunction with one side of the shifting plate (21311).
7. The mirror surface polishing device for a metal reflector according to claim 6, characterized in that: The telescopic driving member (8) is one of an oil cylinder, an air cylinder and an electric telescopic rod.
8. The mirror surface polishing device for a metal reflector according to claim 1, characterized in that: A connecting sleeve (22) sleeved on the support column (11) is welded to the middle of the supporting truncated platform (2), and a transmission gear (221) located below the supporting truncated platform (2) is fixedly sleeved on the bottom of the connecting sleeve (22), and a control motor 2 (9) is fixedly connected to the outer peripheral wall of the support column (11), and the output shaft of the control motor 2 (9) is fixedly connected to a driving gear (91) meshing with the transmission gear (221).
Citation Information
Patent Citations
Mirror surface grinding machine tool for metal reflector
CN213136098U
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