Automobile cover body polishing jig

By designing a car cover polishing jig that includes an electromagnetic three-way valve, a gas nozzle and a dust collection system, the problem of the lack of dust impurity protection and collection functions in the existing technology is solved, and a safer and more environmentally friendly polishing working environment is achieved. And facilitate dust recovery.

CN222371279UActive Publication Date: 2025-01-21SHENZHEN PENGYUHUA TECH CO LTD
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Patent Information

Application Number
CN202420252897.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-01-21
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

The existing automotive cover polishing fixtures lack the protection and collection function of dust impurities generated during the polishing process, resulting in environmental protection problems and operator health risks.

Method used

A car cover polishing jig including a jig box, a polishing device and a dust collection box was designed. By arranging an electromagnetic three-way valve and a gas nozzle on the top of the jig box, compressed air is used to blow away the dust generated by polishing, and the dust is collected into a dust collection box through guide bevels and dust channels.

Benefits of technology

It effectively prevents dust from scattering and polluting the environment, improves work safety and environmental protection, reduces health risks to operators, and facilitates dust recycling.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222371279U_ABST
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Abstract

The utility model discloses an automobile cover body polishing jig in the field of automobile production, which comprises a jig box body, a polishing device and a dust collecting box, the middle position of the jig box body is a polishing working area, a dust channel is arranged at the center position of the bottom of the polishing working area, and a guide inclined plane is arranged on the dust channel towards the side face direction of the jig box body. Four supporting columns are fixedly arranged on the guide inclined face, magnetic poles are fixedly connected to the tops of the supporting columns through bolts, two electromagnets are symmetrically arranged at the positions, located at the bottoms of the supporting columns, in the jig box body, a dust collecting box is slidably connected to the bottom of the dust channel, and an opening of the dust collecting box is located in the side face of the jig box body. Clamping electric push rods are fixedly connected to the two side faces of the jig box body, clamping push plates are fixedly connected to the output ends of the clamping electric push rods, a polishing device is arranged on the inner side of the top of the jig box body, grinding powder used in the polishing process and generated metal powder are collected, and the polishing device is more environmentally friendly and safer.
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Description

Technical Field

[0001] The utility model relates to the field of automobile production, in particular to an automobile cover polishing jig. Background Art

[0002] The car hood is one of the important components of the car. During the production process, the car hood needs to be polished and ground before painting. Polishing can improve the adhesion of the paint surface and ensure that the surface of the car hood is smooth and beautiful.

[0003] When the automobile hood is polished, grinding powder needs to be used according to the polishing requirements, and the polishing operation will generate metal powder. The existing automobile hood polishing jig lacks the function of protecting and collecting the generated powder impurities when the automobile hood is polished, which is not conducive to environmental protection and the health of operators. Therefore, those skilled in the art provide an automobile hood polishing jig to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide a polishing jig for automobile cover to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The automobile cover polishing jig comprises a jig box, a polishing device and a dust collection box, and is characterized in that: the middle position of the jig box is a polishing work area, a dust channel is arranged at the bottom center position of the polishing work area, the dust channel is arranged with a guide slope toward the side direction of the jig box, four pillars are fixedly arranged on the guide slope, the top of the pillar is fixedly connected with a magnetic pole by bolts, two electromagnets are symmetrically arranged at the bottom of the pillar inside the jig box, the magnetism of the electromagnet is transmitted to the magnetic pole through the column, the bottom of the dust channel is slidably connected with the dust collection box, and the opening of the dust collection box is located at the jig. On the side of the box body, clamping electric push rods are fixedly connected to the two side surfaces of the fixture box body, and a clamping push plate is fixedly connected to the output end of the clamping electric push rods. A polishing device is arranged on the inner side of the top of the fixture box body, and the polishing device includes a first ball screw transmission mechanism, a second ball screw transmission mechanism, a downward pressing electric push rod and a polishing motor. A polishing grinding head is fixedly connected to the top of the polishing motor. An electromagnetic three-way valve is arranged at the top center of the fixture box body, and an air pipe joint is arranged at the top center of the electromagnetic three-way valve. Air inlet pipes are arranged on both sides of the electromagnetic three-way valve, and a gas nozzle is arranged after the air inlet pipe passes through the top of the fixture box body.

[0007] As a further solution of the utility model: the first ball screw transmission mechanism is fixed to the inner side of the top of the fixture box by bolts, the slide table of the first ball screw transmission mechanism is connected with the second ball screw transmission mechanism by bolts, the movement direction of the first ball screw transmission mechanism and the second ball screw transmission mechanism form an angle of 90°, a downward pressure electric push rod is fixedly connected to the slide table of the second ball screw transmission mechanism, a polishing motor is arranged on the output end of the downward pressure electric push rod, and four guide telescopic rods are arranged between the downward pressure electric push rod and the polishing motor.

[0008] As a further solution of the utility model: a pair of cover plate slide grooves are connected by bolts on both ends of the side where the feeding port of the fixture box is located, a transparent dust cover is slidably connected between the cover plate slide grooves, an auxiliary handle is provided at the outer bottom of the dust cover plate, a sealing ring is fixedly provided on the inner side of the dust cover plate, positioning rods are provided at the bottom of both sides of the cover plate slide groove, and a spring is provided between the cover plate slide groove and the positioning rods.

[0009] As a further solution of the utility model: the gas nozzle is connected to the air intake pipe by a snap buckle, the gas nozzle is symmetrically distributed on both sides of the top of the fixture box, and the opening of the gas nozzle faces obliquely downward.

[0010] As a further solution of the utility model: a fixed connecting piece is fixedly connected to the clamping surface of the clamping push plate, and a triangular notch is provided at the center position of the fixed connecting piece.

[0011] As a further solution of the utility model: gaps are evenly distributed around the magnetic pole and the bottom of the gap is level with the top surface of the magnetic pole.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In the utility model, compressed air is connected to the air pipe joint of the electromagnetic three-way valve through an external air compressor. When the polishing operation is in progress, the electromagnetic three-way valve is started, and the gas nozzle on the other side of the top of the jig box where the polishing motor is located works to blow the dust generated by polishing away from the automobile cover to prevent scratching the polishing surface. When the polishing is completed, the electromagnetic three-way valve is opened alternately, and the gas nozzle on the top of the jig box works alternately to blow the dust on the side of the jig box and the top of the magnetic pole to the guide slope. The dust slides down the guide slope to the dust channel and falls into the dust collection box to prevent the dust from scattering and polluting the environment, which is convenient for dust recovery and more environmentally friendly and safe.

[0014] 2. In the utility model, the electromagnet inside the jig box is energized to generate magnetism, and the magnetism of the electromagnet is transmitted to the magnetic pole through the column. The magnetic pole adsorbs the car cover placed on the top, which reduces the blocked area compared with the upper and lower clamping fixing method and improves the polishing efficiency. At this time, the clamping electric push rods on both sides of the jig box work to push the clamping push plate close to the two sides of the car cover, and the fixed connector on the top of the clamping push plate fixes the car cover to prevent the car cover from shaking during the polishing process and affecting the polishing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic top view of the structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross section AA of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the polishing device in the utility model;

[0019] Figure 5 It is a schematic diagram of the structural cross section of the dust cover in the utility model;

[0020] Figure 6 It is a schematic diagram of the inner structure of the dust cover plate in the utility model.

[0021] In the figure: 1. fixture box; 2. clamping electric push rod; 3. dust collection box; 4. electromagnetic three-way valve; 5. air inlet pipe; 6. air pipe joint; 7. gas nozzle; 8. clamping push plate; 9. fixed connector; 10. guide slope; 11. pillar; 12. magnetic pole; 13. polishing device; 14. dust cover; 15. cover slide; 16. auxiliary handle; 17. sealing ring; 18. dust channel; 19. electromagnet; 20. first ball screw transmission mechanism; 21. second ball screw transmission mechanism; 22. push-down electric push rod; 23. guide telescopic rod; 24. polishing motor; 25. polishing grinding head; 26. positioning rod; 27. spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 6In the embodiment of the utility model, the automobile cover polishing jig comprises a jig box 1, a polishing device 13 and a dust collection box 3. The middle position of the jig box 1 is the polishing work area. A dust channel 18 is arranged at the bottom center position of the polishing work area. The dust channel 18 is provided with a guide slope 10 toward the side direction of the jig box 1, which can guide the dust impurities falling on the guide slope 10 to the inside of the dust channel 18. Four pillars 11 are fixedly arranged on the guide slope 10. The top of the pillar 11 is fixedly connected with a magnetic pole 12 by bolts. Two electromagnets 19 are symmetrically arranged at the bottom of the pillar 11 inside the jig box 1. The magnetism of the electromagnet 19 is transmitted to the magnetic pole 12 through the column. The automobile cover is fixed by magnetic force to prevent the upper and lower clamping fixing method from interfering with the polishing operation. The bottom of the dust channel 18 is slidably connected with the dust collection box 3 for easy cleaning. The collected dust is prevented from environmental pollution. The opening of the dust collection box 3 is located on the side of the fixture box 1. The clamping electric push rods 2 are fixedly connected to the two side surfaces of the fixture box 1. The output end of the clamping electric push rods 2 is fixedly connected to the clamping push plate 8. A polishing device 13 is arranged on the inner side of the top of the fixture box 1. The polishing device 13 includes a first ball screw transmission mechanism 20, a second ball screw transmission mechanism 21, a downward pressing electric push rod 22 and a polishing motor 24. The top of the polishing motor 24 is fixedly connected with a polishing grinding head 25. An electromagnetic three-way valve 4 is arranged at the top center of the fixture box 1. An air pipe joint 6 is arranged at the top center of the electromagnetic three-way valve 4. Air inlet pipes 5 are arranged on both sides of the electromagnetic three-way valve 4. The air inlet pipe 5 passes through the top of the fixture box 1 and is provided with a gas nozzle 7. The dust inside the fixture box 1 is cleaned by pressurized air, which saves labor and improves work efficiency.

[0024] Among them, the first ball screw transmission mechanism 20 is fixed to the inner side of the top of the fixture box 1 by bolts, and the second ball screw transmission mechanism 21 is connected to the slide of the first ball screw transmission mechanism 20 by bolts. The movement directions of the first ball screw transmission mechanism 20 and the second ball screw transmission mechanism 21 are at an angle of 90°, which increases the working range of the polishing motor 24. A downward push rod 22 is fixedly connected to the slide of the second ball screw transmission mechanism 21, and the polishing motor 24 is arranged on the output end of the downward push rod 22. Four guide telescopic rods 23 are arranged between the downward push rod 22 and the polishing motor 24 to ensure that the body of the polishing motor 24 does not rotate;

[0025] Among them, a pair of cover plate slide grooves 15 are connected by bolts at both ends of the side where the feed port of the fixture box 1 is located, and a transparent dust cover plate 14 is slidably connected between the cover plate slide grooves 15, which is convenient for directly observing the polishing progress. An auxiliary handle 16 is provided at the bottom of the outer side of the dust cover plate 14, and a sealing ring 17 is fixedly provided on the inner side of the dust cover plate 14 to prevent the dust inside the fixture box 1 from flying. Positioning rods 26 are provided at the bottom of both sides of the cover plate slide groove 15, and a spring 27 is provided between the cover plate slide groove 15 and the positioning rod 26;

[0026] The gas nozzle 7 is connected to the air inlet pipe 5 by a buckle, and the gas nozzle 7 is symmetrically distributed on both sides of the top of the fixture box 1. The opening of the gas nozzle 7 faces obliquely downward, and the dust inside the fixture box 1 can be cleaned by compressed air.

[0027] Among them, a fixed connecting member 9 is fixedly connected to the clamping surface of the clamping push plate 8, and a triangular notch is provided at the center of the fixed connecting member 9. The triangular notch increases the fixing strength on both sides of the automobile cover body to prevent the automobile cover body from sliding during the polishing process;

[0028] Among them, there are gaps evenly distributed around the magnetic pole 12 and the bottom of the gap is level with the top surface of the magnetic pole 12. When the gas nozzle 7 is used to clean the dust in the fixture box 1, dust is prevented from accumulating in the top groove of the magnetic pole 12.

[0029] The working principle of the utility model is as follows: the auxiliary handle 16 on the outer bottom of the dust cover 14 is pressed down to move the dust cover 14 downward, and the automobile cover to be polished is placed into the center position of the inside of the fixture box 1 while stepping on the auxiliary handle 16 with the foot, and the power supply of the electromagnet 19 is started. The magnetism of the electromagnet 19 is transmitted to the magnetic pole 12 through the column, so that the automobile cover is adsorbed on the magnetic pole 12, and the clamping electric push rods 2 located on both sides of the fixture box 1 work to push the clamping push plate 8 close to the two sides of the automobile cover, and the fixing connecting piece 9 on the top of the clamping push plate 8 fixes the automobile cover. The triangular notch at the center position of the fixing connecting piece 9 increases the fixing strength on both sides of the automobile cover to prevent the automobile cover from sliding during the polishing process. After the fixing is completed, the auxiliary handle 16 is released, and the auxiliary handle 16 moves upward under the action of the spring 27, and the dust cover 14 is slidably connected with the cover slide groove 15, and the sealing ring 17 located on the inner side of the dust cover 14 is fixed to the fixture box 1 The feed port on is sealed, the polishing device 13 is started, and the output end of the downward pressure electric push rod 22 moves downward to drive the polishing grinding head 25 on the polishing motor 24 to release the polishing from the automobile cover. At the same time, the first ball screw transmission mechanism 20 and the second ball screw transmission mechanism 21 work to drive the polishing motor 24 to move in the horizontal direction to achieve polishing of the automobile cover. During the polishing operation, the electromagnetic three-way valve 4 is started, and the gas nozzle 7 on the other side of the top of the fixture box 1 where the polishing motor 24 is located works to blow the dust generated by polishing away from the automobile cover to prevent scratching the polishing surface. When the polishing is completed and the polished automobile cover is taken out, the electromagnetic three-way valve 4 is opened alternately, and the gas nozzle 7 on the top of the fixture box 1 works alternately to blow the dust on the side of the fixture box 1 and the top of the magnetic pole 12 to the guide slope 10. The dust slides through the guide slope 10 to the dust channel 18 and falls into the dust collection box 3, which is safer and more environmentally friendly.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A car cover polishing jig, comprising a jig housing (1), a polishing device (13) and a dust collecting box (3), characterized in that: The middle position of the jig box (1) is a polishing work area, and a dust channel (18) is arranged at the bottom center position of the polishing work area. The dust channel (18) is provided with a guide slope (10) toward the side direction of the jig box (1), and four pillars (11) are fixedly arranged on the guide slope (10). The top of the pillar (11) is fixedly connected with a magnetic pole (12) by bolts. Two electromagnets (19) are symmetrically arranged at the bottom of the pillar (11) inside the jig box (1), and the magnetism of the electromagnet (19) is transmitted to the magnetic pole (12) through the column. The bottom of the dust channel (18) is slidably connected with a dust collection box (3), and the opening of the dust collection box (3) is located on the side of the jig box (1). The two side surfaces of the jig box (1) are fixedly connected. A clamping electric push rod (2) is fixedly connected, and a clamping push plate (8) is fixedly connected to the output end of the clamping electric push rod (2). A polishing device (13) is arranged on the inner side of the top of the fixture box (1). The polishing device (13) comprises a first ball screw transmission mechanism (20), a second ball screw transmission mechanism (21), a downward pressing electric push rod (22) and a polishing motor (24). A polishing grinding head (25) is fixedly connected to the top of the polishing motor (24). An electromagnetic three-way valve (4) is arranged at the center of the top of the fixture box (1). An air pipe joint (6) is arranged at the center of the top of the electromagnetic three-way valve (4). Air inlet pipes (5) are arranged on both sides of the electromagnetic three-way valve (4). After the air inlet pipe (5) passes through the top of the fixture box (1), a gas nozzle (7) is arranged.

2. The automobile cover polishing jig according to claim 1, characterized in that: The first ball screw transmission mechanism (20) is fixed to the inner side of the top of the fixture box (1) by bolts, and the second ball screw transmission mechanism (21) is connected to the slide of the first ball screw transmission mechanism (20) by bolts, and the movement direction of the first ball screw transmission mechanism (20) and the second ball screw transmission mechanism (21) form an angle of 90°, and a downward pressure electric push rod (22) is fixedly connected to the slide of the second ball screw transmission mechanism (21), and a polishing motor (24) is arranged on the output end of the downward pressure electric push rod (22), and four guiding telescopic rods (23) are arranged between the downward pressure electric push rod (22) and the polishing motor (24).

3. The automobile cover polishing jig according to claim 1, characterized in that: A pair of cover plate slide grooves (15) are connected by bolts at both ends of the side where the feed port of the fixture box (1) is located, and a transparent dust cover (14) is slidably connected between the cover plate slide grooves (15). An auxiliary handle (16) is provided at the outer bottom of the dust cover (14), and a sealing ring (17) is fixedly provided on the inner side of the dust cover (14). Positioning rods (26) are provided at the bottom of both sides of the cover plate slide groove (15), and a spring (27) is provided between the cover plate slide groove (15) and the positioning rod (26).

4. The automobile cover polishing jig according to claim 1, characterized in that: The gas nozzle (7) is connected to the air inlet pipe (5) via a buckle, and the gas nozzle (7) is symmetrically distributed on both sides of the top of the fixture box (1), and the opening of the gas nozzle (7) faces obliquely downward.

5. The automobile cover polishing jig according to claim 1, characterized in that: A fixed connecting piece (9) is fixedly connected to the clamping surface of the clamping push plate (8), and a triangular notch is provided at the center of the fixed connecting piece (9).

6. The automobile cover polishing jig according to claim 1, characterized in that: Notches are evenly distributed around the magnetic pole (12), and the bottoms of the notches are level with the top surface of the magnetic pole (12).