Tower type photo-thermal power station heliostat coupling maintenance special tool
By designing a special tool for the maintenance of heliostat couplings in tower-type solar thermal power stations that includes short tubes, bolts and adjusting washers, the problem of long maintenance time and difficult operation of heliostat couplings in photothermal power stations is solved. Efficient maintenance and improved heliostat utilization rate are achieved.
Patent Information
- Application Number
- CN202421270441.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The maintenance of the heliostat coupling of the photothermal power station lacks suitable tools, which leads to long maintenance time, difficult operation and low efficiency.
A special tool is designed for the maintenance of the heliostat coupling of a tower solar thermal power station, including short tubes, bolts and adjusting washers. Through the combined use of these components, the coupling can be easily dismantled and reassembled to achieve rapid Overhaul.
The tool is easy to install and obvious to operate, which significantly improves the efficiency of coupling maintenance, shortens maintenance time, and ensures the utilization rate of the heliostat.
Smart Images

Figure CN222371519U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coupling maintenance tools, in particular to a special tool for repairing a coupling of a heliostat in a tower-type solar thermal power station. Background Art
[0002] Tower-type CSP power stations use a large number of heliostats to focus sunlight onto the receiver at the top of the tower, generating high-temperature heat energy, which in turn drives the steam turbine to generate electricity. The precise alignment and stable operation of the heliostats are crucial to the efficiency of the entire CSP power station, and the coupling of the heliostat is one of the key components to ensure its stable operation. Currently, there are no suitable tools to assist in the maintenance of the heliostat couplings in CSP power stations, which results in a long maintenance time, great difficulty in operation, and low efficiency for the workers. Therefore, this paper proposes a special tool for the maintenance of the heliostat couplings in tower-type CSP power stations. Utility Model Content
[0003] The purpose of the utility model is to solve the shortcomings existing in the prior art. There is no suitable tool to assist in the maintenance of the heliostat coupling of the solar thermal power station, which leads to a long maintenance time, great difficulty and low efficiency for the workers.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A special tool for repairing a heliostat coupling in a tower-type solar thermal power station comprises a short tube, a bolt and an adjusting gasket. The short tube, the bolt and the adjusting gasket are used in combination. The other end of the short tube is butt-jointed with a transmission shaft, and the bolt is located at the other end of the short tube and is screwed into the transmission shaft, and a plurality of adjusting gaskets are arranged between the bolt and the short tube.
[0006] As a preferred solution of the utility model, an extension portion is provided at one end of the short tube butt-jointed transmission shaft, and an anti-skid pad is provided on the side of the extension portion close to the heliostat frame to improve the contact stability when the bolt and the transmission shaft are connected.
[0007] As a preferred solution of the utility model, a positioning assembly is provided on the periphery of the short tube near the bolt, and the positioning assembly includes a positioning seat. The positioning seat extends symmetrically up and down to the short tube and a positioning groove is provided. A positioning piece is provided in the positioning groove, and the positioning piece is then rotated to adjust in the positioning groove to clamp and position the transmission shaft.
[0008] As a preferred solution of the utility model, the positioning seat and the short tube are integrally formed.
[0009] As a preferred solution of the utility model, the positioning groove body includes a primary groove and a secondary groove, the primary groove is a threaded adjustment groove, and the secondary groove is a movable circular groove with a diameter larger than the primary groove and connected to the inside of the short tube.
[0010] As a preferred solution of the utility model, the positioning member is composed of a knob, a screw, an adjustment seat and an arc plate. The screw is threadedly connected to the primary groove, the adjustment seat is located in the secondary groove and adapted thereto, the arc plate is used to position the transmission shaft, the knob is located at one end of the screw, the screw extends to the interior of the adjustment seat, and the other end of the adjustment seat is fixed to the arc plate located in the short tube.
[0011] As a preferred solution of the utility model, an adjustment groove is opened inside the adjustment seat, a movable pressure plate is provided in the adjustment groove of the screw rod, and an embedded groove is opened on the inner circumferential wall of the short tube corresponding to the arc plate to accommodate the arc plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. Easy installation. The main body of the utility model is only composed of a short tube, bolts and an adjusting gasket, and each part is easy to process and manufacture, and is particularly easy to install;
[0014] 2. The effect is obvious. The utility model is easy to operate, improves the maintenance efficiency of the coupling, greatly shortens the maintenance time, and ensures the utilization rate of the heliostat;
[0015] 3. Stable use. The utility model uses a positioning component to clamp and position the transmission shaft symmetrically up and down after docking the transmission shaft, thereby ensuring the stability of subsequent operations and the overall applicability of the tool. At the same time, when the extension part is fitted with the day mirror frame, the contact area is increased, and the anti-skid pad is used to improve the contact stability when the bolt and the transmission shaft are connected, avoiding that the force area of the short tube near one end of the transmission shaft is too small. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the overall structure of a special tool for repairing a heliostat coupling of a tower-type solar thermal power station provided by the utility model;
[0017] Figure 2 A schematic diagram of the overall disassembly structure of a special tool for repairing a heliostat coupling of a tower-type solar thermal power station provided by the utility model;
[0018] Figure 3 A planar anatomical diagram of the positioning component structure of a special tool for repairing a heliostat coupling of a tower-type solar thermal power station provided by the utility model;
[0019] Figure 4 A planar anatomical diagram of the positioning seat structure of a special tool for repairing a heliostat coupling of a tower-type solar thermal power station provided by the utility model;
[0020] Figure 5 The utility model provides a plan view of the positioning member structure of a special tool for repairing a heliostat coupling in a tower-type solar thermal power station.
[0021] Legend:
[0022] 1. Short tube; 11. Embedded groove;
[0023] 2. Bolts;
[0024] 3. Adjust the gasket;
[0025] 4. Extension; 41. Anti-slip pad;
[0026] 5. Positioning assembly; 51. Positioning seat; 52. Positioning slot; 521. Primary slot; 522. Secondary slot; 53. Positioning piece; 531. Knob; 532. Screw; 5321. Movable pressure plate; 533. Adjusting seat; 5331. Adjusting slot; 534. Arc plate. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0028] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant literature, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0029] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0031] Example 1
[0032] like Figure 1-5 As shown, the utility model provides a technical solution: a special tool for repairing a heliostat coupling in a tower-type solar thermal power station, comprising a short tube 1, a bolt 2 and an adjusting gasket 3, the short tube 1, the bolt 2 and the adjusting gasket 3 are used together, the size of the short tube 1 is designed according to the demand, and the model of the bolt 2 is selected according to the transmission shaft, the other end of the short tube 1 is connected to the transmission shaft, and the bolt 2 is located at the other end of the short tube 1 and is screwed into the transmission shaft, and a plurality of adjusting gaskets 3 are arranged between the bolt 2 and the short tube 1, the bolt 2, the adjusting gasket 3, the repair short tube 1 are connected with the meshing tool interface, the short tube 1, the bolt 2 and the adjusting gasket 3 are used together, and the coupling is removed and reinstalled using an electric wrench to finally complete the repair work of the coupling.
[0033] Example 2
[0034] like Figure 1-5 As shown, an extension part 4 is provided at one end of the short tube 1 that is connected to the transmission shaft. The extension part 4 is integrally formed with the short tube 1, and the edges are chamfered. An anti-skid pad 41 is provided on the side of the extension part 4 close to the heliostat frame. The anti-skid pad 41 is made of rubber material to improve the contact stability when the bolt 2 and the transmission shaft are connected.
[0035] A positioning assembly 5 is provided on the periphery of the short tube 1 near the bolt 2. The positioning assembly 5 includes a positioning seat 51. The positioning seat 51 extends symmetrically from top to bottom to the short tube 1 and a positioning groove 52 is provided therein. A positioning piece 53 is provided in the positioning groove 52. The positioning piece 53 is then rotated in the positioning groove 52 to adjust and clamp the transmission shaft for positioning.
[0036] The positioning seat 51 and the short tube 1 are integrally formed, and a gripping portion is formed between the positioning seat 51 and the extending portion 4, which is convenient for workers to hold.
[0037] The positioning groove body 52 includes a primary groove 521 and a secondary groove 522 . The primary groove 521 is a threaded adjustment groove, and the secondary groove 522 is a movable circular groove with a diameter larger than the primary groove 521 and communicated with the interior of the short tube 1 .
[0038] The positioning member 53 is composed of a knob 531, a screw rod 532, an adjustment seat 533 and an arc plate 534. The screw rod 532 is threadedly connected to the primary groove 521, the adjustment seat 533 is located in the secondary groove 522 and adapted thereto, and the arc plate 534 is used to position the transmission shaft. The knob 531 is located at one end of the screw rod 532, the screw rod 532 extends to the inside of the adjustment seat 533, and the other end of the adjustment seat 533 is fixed to the arc plate 534 located in the short tube 1. The screw rod 532 is adjusted up and down by rotating the knob 531 forward and backward, thereby adjusting the adjustment seat 533 in the secondary groove 522, thereby driving the arc plate 534 to move closer to the transmission shaft away from the inside.
[0039] An adjusting groove 5331 is provided inside the adjusting seat 533, and a screw 532 is provided in the adjusting groove 5331. When the screw 532 is rotated, the screw 532 is adjusted up and down in the primary groove 521, driving the movable pressure plate 5321 to approach the bottom surface of the adjusting groove 5331, thereby pressing the adjusting seat 533 downward to prevent the arc plate 534 and the adjusting seat from rotating with the screw 532. An embedded groove 11 is provided on the inner circumferential wall of the short tube 1 corresponding to the arc plate 534 for accommodating the arc plate 534.
[0040] Working principle: insert the short tube 1 into the transmission shaft, place the adjusting gasket 3 between the short tube 1 and the bolt 2, and then screw the bolt 2 into the transmission shaft. Use an electric wrench to separate the transmission shaft from the coupling to achieve the effect of rapid maintenance and replacement of the coupling, which solves the problems of long maintenance time and difficult operation of the heliostat coupling. By using special tools for coupling maintenance, the coupling maintenance efficiency is effectively improved, the maintenance time is shortened, and the utilization rate of the heliostat is effectively increased.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special tool for repairing the coupling of heliostat in a tower-type solar thermal power station, characterized by: The invention comprises a short tube (1), a bolt (2) and an adjusting gasket (3), wherein the short tube (1), the bolt (2) and the adjusting gasket (3) are used in combination, the other end of the short tube (1) is butted against the transmission shaft, the bolt (2) is located at the other end of the short tube (1) and is screwed into the transmission shaft, and a plurality of adjusting gaskets (3) are arranged between the bolt (2) and the short tube (1).
2. A special tool for repairing heliostat couplings of a tower-type solar thermal power station according to claim 1, characterized in that: An extension portion (4) is provided at one end of the short tube (1) that is butted against the transmission shaft, and an anti-skid pad (41) is provided on the side of the extension portion (4) close to the heliostat frame, for improving the contact stability when the bolt (2) and the transmission shaft are connected.
3. A special tool for repairing a heliostat coupling of a tower-type solar thermal power station according to claim 1, characterized in that: A positioning assembly (5) is provided on the periphery of the short tube (1) near the bolt (2), and the positioning assembly (5) comprises a positioning seat (51). The positioning seat (51) extends symmetrically up and down to the short tube (1) and is provided with a positioning groove (52). A positioning member (53) is provided in the positioning groove (52), and the positioning member (53) is rotated to adjust in the positioning groove (52) to clamp and position the transmission shaft.
4. A special tool for repairing a heliostat coupling of a tower-type solar thermal power station according to claim 3, characterized in that: The positioning seat (51) and the short tube (1) are integrally formed.
5. A special tool for repairing heliostat couplings of a tower-type CSP power station according to claim 3, characterized in that: The positioning groove body (52) comprises a primary groove (521) and a secondary groove (522), wherein the primary groove (521) is a threaded adjustment groove, and the secondary groove (522) is a movable circular groove having a diameter greater than that of the primary groove (521) and communicating with the interior of the short tube (1).
6. A special tool for repairing heliostat couplings of a tower-type CSP power station according to claim 5, characterized in that: The positioning member (53) is composed of a knob (531), a screw rod (532), an adjustment seat (533) and an arc plate (534); the screw rod (532) is threadedly connected to the primary groove (521); the adjustment seat (533) is located in the secondary groove (522) and adapted thereto; the arc plate (534) is used to position the transmission shaft; the knob (531) is located at one end of the screw rod (532); the screw rod (532) extends to the inside of the adjustment seat (533); the other end of the adjustment seat (533) is fixed to the arc plate (534) located in the short tube (1).
7. A special tool for repairing heliostat couplings of a tower-type CSP power station according to claim 6, characterized in that: The adjusting seat (533) is provided with an adjusting groove (5331) inside, the screw rod (532) is provided with a movable pressing plate (5321) in the adjusting groove (5331), and an embedded groove (11) is provided on the inner circumferential wall of the short tube (1) corresponding to the arc plate (534) and surrounding it for accommodating the arc plate (534).