Unpowered side roller conveyor for casting mineral separation ball-milling steel ball medium

By designing a non-powered side roller conveyor for ore dressing ball mill steel ball media casting, using a short roller structure and a specific installation method, the problems of multiple roller materials, high cost and heavy weight in the existing technology are solved. The effects of lightweight, material reduction and cost reduction are achieved.

CN222373581UActive Publication Date: 2025-01-21HUNAN CHENZHOU MINING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420496160.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-01-21
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing powerless side roller conveyors use stick-type powerless rollers, which leads to more materials, high costs and heavy weight, making it difficult to meet the needs of lightweight and reduced material.

Method used

A non-powered side roller conveyor for mineral processing ball milling and steel ball media casting is designed. It adopts a short roller structure, including a frame, multiple rollers, a mounting shaft, a limit nut, a bearing, an outer wheel and other components. Through the mounting shaft And the limit nut is installed on the cross beam. The bearing and limit nut ensure the stable operation of the outer wheel.

Benefits of technology

The roller is lightweight, material-reduced and low-cost. It is easy to install and the outer wheel operates stably. It is suitable for transporting mineral processing ball mills, steel ball media molds and other items.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222373581U_ABST
    Figure CN222373581U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of unpowered side roller conveyors, and provides an unpowered side roller conveyor for casting mineral separation ball-milling steel ball media, the unpowered side roller conveyor comprises a rack and a plurality of rollers, the rack comprises a plurality of door-shaped frames and two parallel cross beams, and the rollers are arranged on the cross beams at intervals; the roller comprises a mounting shaft, a first limiting nut, a bearing, a second limiting nut and an outer sleeve wheel, a convex ring is arranged on the mounting shaft, one end of the mounting shaft penetrates through the cross beam and enables one side face of the convex ring to abut against one side of the cross beam, and the first limiting nut is mounted at one end of the mounting shaft and abuts against the other side of the cross beam; the bearing is installed at the other end of the installation shaft, the axial movement of the bearing is limited through the second limiting nut, the outer sleeve wheel is arranged on the bearing, and the outer sleeve wheel is located between the two cross beams. The unpowered side roller conveyor has the advantages of light weight and material reduction.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application belongs to the technical field of unpowered side roller conveyors, and more specifically, relates to an unpowered side roller conveyor for medium casting of ball mill steel balls for mineral processing. Background Art

[0002] The existing unpowered side roller conveyor can greatly reduce the intensity of handling, loading and unloading, and improve work efficiency. It can be used alone or in any combination, and can be conveniently transported regardless of the weight or size of the items. For example, the applicant uses it in the factory to transport the molds used in the casting of the steel ball medium for ore dressing ball mill. When the steel ball medium is cast manually, the mold needs to be transported, and the mold is heavy and the labor intensity is too high. Therefore, an unpowered side roller conveyor is needed to assist in the transportation.

[0003] However, the existing unpowered side roller conveyors all use long stick-type unpowered rollers, that is, the rollers are relatively long and need to span the entire width of the frame, and then the two ends of the rollers are rotatably installed on the frame. This results in the use of more materials for the rollers, which is relatively costly, and the rollers are generally made of steel, which results in the entire unpowered side roller conveyor being heavier. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the embodiments of the present application is to provide an unpowered side roller conveyor for mineral processing ball mill steel ball medium casting, which has the advantages of lightweight and material reduction.

[0005] To achieve the above-mentioned purpose, the technical solution adopted in the present application is: to provide an unpowered side roller conveyor for medium casting of ball mill steel balls for ore dressing, comprising: a frame and a plurality of rollers, the frame comprising a plurality of portal frames and two parallel beams, the plurality of rollers being arranged on the beams at intervals;

[0006] The roller comprises: a mounting shaft, a first limiting nut, a bearing, a second limiting nut and an outer sheave, the mounting shaft is provided with a convex ring, one end of the mounting shaft passes through the cross beam and makes one side of the convex ring abut against one side of the cross beam, and one end of the mounting shaft is provided with the first limiting nut abutting against the other side of the cross beam;

[0007] The bearing is mounted on the other end of the mounting shaft and its axial movement is limited by the second limiting nut. The outer sheave is arranged on the bearing and is located between the two cross beams.

[0008] In one embodiment, a thrust dust ring is provided on the mounting shaft, one end of the thrust dust ring abuts against the convex ring, and the other end of the thrust dust ring abuts against the inner ring of the bearing.

[0009] In one embodiment, the inner wall of one end of the outer sheave is in rolling contact with the thrust dust ring, and a sealing cover is provided at the other end of the outer sheave.

[0010] In one embodiment, the inner wall of the other end of the outer sleeve is provided with a step, the inner wall of the other end of the outer sleeve is provided with a groove, an elastic retaining ring is clamped in the groove, the elastic retaining ring abuts against the outer side of the cover, and the inner side of the cover abuts against the step.

[0011] In one embodiment, a gasket is provided at one end of the mounting shaft, and the gasket is located between the crossbeam and the first limiting nut.

[0012] In one embodiment, a first concave ring is provided at the other end of the installation shaft, and a stop washer is clamped on the first concave ring. The stop washer is located between the second limiting nut and the bearing.

[0013] In one embodiment, the outer side surface of the outer sheave is configured to be stepped.

[0014] In one embodiment, a limiting boss is provided at one end of the outer sheave close to the crossbeam.

[0015] In one embodiment, two first limiting nuts are provided.

[0016] The beneficial effects of the unpowered side roller conveyor for ore dressing ball mill steel ball medium casting provided by the present application are:

[0017] 1. Compared with the existing long roller structure, this roller has the advantages of light weight, material reduction and low cost.

[0018] 2. The roller can be installed on the beam through the installation shaft and the first limit nut, which has the advantage of easy installation.

[0019] 3. The outer roller sleeve is installed on the mounting shaft through the bearing and the bearing is axially limited by the second limit nut to ensure the stability of the outer roller sleeve operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 A schematic diagram of the planar structure of an unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls provided in an embodiment of the present application;

[0022] Figure 2 A schematic cross-sectional view of the structure in which the rollers of the unpowered side roller conveyor for medium casting of ball mill steel balls for ore dressing provided in an embodiment of the present application are installed on a crossbeam;

[0023] Figure 3 A left-side structural schematic diagram of a roller in an unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls provided in an embodiment of the present application;

[0024] Figure 4 A schematic diagram of the structure of the outer roller sleeve of the roller wheel in the unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls provided in an embodiment of the present application;

[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the installation axis of the roller in the unpowered side roller conveyor for casting of mineral processing ball mill steel balls provided in an embodiment of the present application.

[0026] Among them, the reference numerals in the figure are:

[0027] 1. Frame; 11. Door frame; 12. Crossbeam; 2. Roller; 21. Mounting shaft; 211. Protruding ring; 212. First concave ring; 213. Stop washer; 214. Second concave ring; 22. First limiting nut; 23. Bearing; 24. Second limiting nut; 25. Outer wheel; 251. Step; 252. Groove; 253. Limiting boss; 26. Thrust dust ring; 27. Cover; 28. Circlip; 29. ​​Gasket. DETAILED DESCRIPTION

[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0030] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0032] like Figure 1-Figure 5 As shown, the non-powered side roller conveyor for casting ball steel ball media provided by the embodiment of the present application is now described. The non-powered side roller conveyor is mainly used by the applicant to transport molds for producing ball steel ball media for mineral processing, and of course it can also be used to transport other items, which is not limited here.

[0033] Specifically, the non-powered side roller conveyor for medium casting of ball mill steel balls for mineral processing comprises a frame 1 and a plurality of rollers 2, wherein the rollers 2 are short rollers; the length is 20-30 cm; wherein the frame 1 comprises a plurality of portal frames 11 and two parallel cross beams 12, wherein the plurality of portal frames 11 are arranged at intervals, the two cross beams 12 are arranged on the top of the portal frames 11, and a pad can be arranged on the bottom of the portal frames 11. The cross beam 12 is a rectangular hollow square steel; and the portal frame 11 is made of channel steel.

[0034] In this embodiment, a plurality of rollers 2 are provided at intervals on each crossbeam 12; the rollers 2 on two crossbeams 12 are used to transport objects such as molds.

[0035] The roller 2 includes: a mounting shaft 21, a first limiting nut 22, a bearing 23, a second limiting nut 24 and an outer sheave 25. A convex ring 211 is provided on the mounting shaft 21, one end of the mounting shaft 21 passes through the cross beam 12 and one side of the convex ring 211 abuts against one side of the cross beam 12, and one end of the mounting shaft 21 is screwed with the first limiting nut 22 to abut against the other side of the cross beam 12; the mounting shaft 21 passes through the cross beam 12, and the axial position of the mounting shaft 21 is fixed by the convex ring 211 and the first limiting nut 22, and the mounting shaft 21 does not rotate on the cross beam 12, and the mounting shaft 21 has the advantage of being easy to disassemble and assemble.

[0036] The bearing 23 is mounted on the other end of the mounting shaft 21 and its axial movement is limited by the second limiting nut 24. The bearing 23 and the cross beam 12 are respectively located on both sides of the convex ring 211. The outer sleeve 25 is arranged on the bearing 23. There is a gap between the outer sleeve 25 and the cross beam 12 to prevent the outer sleeve 25 from rubbing against the cross beam 12 when rotating. The gap width is the width of the convex ring 211. When the roller 2 is mounted on the cross beam 12, the outer sleeve 25 is located between the two cross beams 12, so that the outer sleeve 25 can be used to roll and transport the mold. The bearing 23 is a 6305-2RS bearing.

[0037] In order to ensure the cleanliness of the bearing 23, a thrust dust ring 26 is provided on the mounting shaft 21, one end of the thrust dust ring 26 abuts against the convex ring 211, and the other end abuts against the inner ring of the bearing 23. The inner wall of one end of the outer sheave 25 is in rolling contact with the thrust dust ring 26, and a cover 27 is provided on the inner wall of the other end of the outer sheave 25. The cover 27 and the thrust dust ring 26 can seal the bearing 23 in the outer sheave 25, effectively preventing dust in the working environment from contaminating the bearing 23.

[0038] Specifically, a step 251 is provided on the inner wall of the other end of the outer sleeve 25, and a groove 252 is provided on the inner wall of the other end of the outer sleeve 25. An elastic retaining ring 28 is clamped in the groove 252. The elastic retaining ring 28 abuts against the outer side of the cover 27, and the inner side of the cover 27 abuts against the step 251. The elastic retaining ring 28 is used to realize the detachable installation of the cover 27. The elastic retaining ring 28 is a C-shaped structure, specifically an elastic retaining ring 28 for the 65B hole.

[0039] In this embodiment, a second concave ring 214 is provided at one end of the installation shaft 21, and a gasket 29 is clamped on the second concave ring 214. The gasket 29 is located between the crossbeam 12 and the first limiting nut 22. A first concave ring 212 is provided at the other end of the installation shaft 21, and a stop washer 213 is clamped on the first concave ring 212. The stop washer 213 is located between the second limiting nut 24 and the bearing 23. The gasket 29 and the stop washer 213 are both used to prevent loosening.

[0040] In this embodiment, the outer side surface of the outer sleeve 25 is arranged in a stepped shape, with the outer side surface at the end away from the cross beam 12 being the lowest, and the end close to the cross beam 12 being arranged with a limiting boss 253, so that the middle of the outer side surface of the outer sleeve 25 is used to support the mold, and the middle of the inner wall of the outer sleeve 25 is used to install the shaft 21 bearing, so that the force points of the outer sleeve 25 and the bearing 23 coincide, so that the force on the bearing 23 is uniform, thereby ensuring the service life of the bearing 23, and the limiting boss 253 has a limiting effect on the mold, preventing the mold from slipping out of the outer sleeve 25, thereby ensuring that the mold is transported on the outer sleeve 25 on the two cross beams 12.

[0041] In this embodiment, two first limiting nuts 22 are provided, which have an anti-loosening function.

[0042] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. An unpowered side roller conveyor for medium casting of ball mill steel balls for mineral processing, characterized in that: include: A frame (1) and a plurality of rollers (2), wherein the frame (1) comprises a plurality of door frames (11) and two parallel crossbeams (12), and the plurality of rollers (2) are arranged on the crossbeams (12) at intervals; The roller (2) comprises: a mounting shaft (21), a first limiting nut (22), a bearing (23), a second limiting nut (24) and an outer sheave (25); a convex ring (211) is provided on the mounting shaft (21); one end of the mounting shaft (21) passes through the cross beam (12) and a side surface of the convex ring (211) abuts against one side of the cross beam (12); one end of the mounting shaft (21) is installed with the first limiting nut (22) to abut against the other side of the cross beam (12); The bearing (23) is mounted on the other end of the mounting shaft (21) and its axial movement is limited by the second limiting nut (24); the outer sheave (25) is arranged on the bearing (23); and the outer sheave (25) is located between the two cross beams (12).

2. The unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls as claimed in claim 1, characterized in that: A thrust dustproof ring (26) is provided on the installation shaft (21), one end of the thrust dustproof ring (26) abuts against the convex ring (211), and the other end abuts against the inner ring of the bearing (23).

3. The unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls as claimed in claim 2, characterized in that: The inner wall of one end of the outer sheave (25) is in rolling contact with the thrust dustproof ring (26), and a sealing cover (27) is provided at the other end of the outer sheave (25).

4. The unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls as claimed in claim 3, characterized in that: The inner wall of the other end of the outer sleeve wheel (25) is provided with a step (251), and the inner wall of the other end of the outer sleeve wheel (25) is provided with a groove (252). An elastic retaining ring (28) is clamped in the groove (252), and the elastic retaining ring (28) abuts against the outer side of the cover (27), and the inner side of the cover (27) abuts against the step (251).

5. The unpowered side roller conveyor for ore dressing ball milling steel ball medium casting as claimed in claim 1, characterized in that: A gasket (29) is provided at one end of the installation shaft (21), and the gasket (29) is located between the crossbeam (12) and the first limiting nut (22).

6. The unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls as claimed in claim 1, characterized in that: The other end of the installation shaft (21) is provided with a first concave ring (212), the first concave ring (212) is provided with a stop washer (213), and the stop washer (213) is located between the second limiting nut (24) and the bearing (23).

7. The unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls according to any one of claims 1 to 6, characterized in that: The outer side surface of the outer sleeve wheel (25) is arranged in a stepped shape.

8. The unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls as claimed in claim 7, characterized in that: A limiting boss (253) is provided at one end of the outer sheave (25) close to the crossbeam (12).

9. The unpowered side roller conveyor for medium casting of ore dressing ball mill steel balls as claimed in claim 7, characterized in that: Two first limiting nuts (22) are provided.