Mold shell structure

By designing a formwork structure that includes a top plate, annular side panels and folding panels, the problems of complex installation and insufficient structural strength of the existing formwork structure are solved. It achieves convenient installation, positioning and disassembly, and improves the anti-floating performance and Ease of use.

CN222375984UActive Publication Date: 2025-01-21ZHONGGU (WUHAN) MATERIALS TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420987989.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-21
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing mold shell structure is complex to install and position, and it is not convenient to disassemble when fixing with fasteners, and the structural strength is insufficient, which is easy to break, which affects use.

Method used

A formwork structure including a top plate, annular side plates and folding plates was designed. Through the inclination of the annular side plates and the design of the folding plates, the positioning and anti-floating of the shell main body and bottom support were achieved. Reinforcing ribs and handles were provided to Improve structural stability and ease of operation.

Benefits of technology

It realizes the convenient installation, positioning and disassembly of the formwork, improves the anti-floating performance and ease of use of the structure, avoids the use of fasteners and additional limit pads, and saves costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222375984U_ABST
    Figure CN222375984U_ABST
Patent Text Reader

Abstract

The utility model discloses a mold shell structure which comprises a shell body, the shell body comprises a top plate, an annular side plate is arranged on the bottom face of the top plate along the outer ring, the bottom of the annular side plate inclines outwards to form a mold drawing angle, an outward edge folding plate is formed at the bottom of the annular side plate, and the edge folding plate is arranged on the bottom face of the top plate. A positioning protrusion used for being matched with a bottom support is formed on the inner ring of the bottom of the flanged plate, an inner cavity with a downward opening is formed in the top plate and the annular side plate, a plurality of reinforcing ribs are arranged on the inner surface of the top plate and the inner surface of the annular side plate, a handle is arranged on the inner surface of the annular side plate, and an installation component is arranged on the bottom face of the top plate. A hanging part is formed on the mounting component, and the hanging part is used for being detachably connected with an anti-floating weight; the device has the advantages of convenience in construction, simplicity in assembly and disassembly and convenience in use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of concrete construction moulds, and specifically relates to a mould shell structure. Background Art

[0002] Formwork is a construction tool for cast-in-place concrete, mainly plate-type components. The main process of formwork construction is usually to set up the full frame - lay the wood - install the frame beam formwork - lay the rib beam bottom formwork - tie the frame beam reinforcement - draw the rib beam center line - fix the formwork - tie the rib beam and floor slab reinforcement - pour concrete.

[0003] Quality problems caused by mold bursting and mold running during concrete pouring will cause difficulties in the decoration stage. In order to deal with mold running, fasteners are usually used to fix the folded edge of the mold shell to the bottom support plate and anti-floating steel bars are set on the top of the mold shell.

[0004] The problem with the existing technology is that the installation and positioning of the formwork are complicated; the formwork is fixed to the support plate with fasteners or anti-floating steel bars are set to prevent the formwork from floating, which is complicated to operate. The use of fasteners is not convenient for disassembly of the formwork, and the setting of anti-floating steel bars usually requires additional pads to ensure the thickness of the steel bar protective layer; the formwork structure is not strong enough and is easily damaged, affecting its use. Summary of the invention

[0005] The utility model aims to provide a formwork structure for the problems existing in the prior art, which has the advantages of convenient construction, simple assembly and disassembly, and convenient use.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a mold shell structure, including a shell body, the shell body includes a top plate, the bottom surface of the top plate is provided with an annular side plate along the outer circle, the bottom of the annular side plate is inclined outward to form a draft angle, the bottom of the annular side plate is formed with an outward folding plate, the bottom inner circle of the folding plate is formed with a positioning protrusion for cooperating with the bottom support, the top plate and the annular side plate form an inner cavity opening facing downward, the inner surfaces of the top plate and the annular side plate are provided with a plurality of reinforcing ribs, the inner surface of the annular side plate is provided with a handle, the bottom surface of the top plate is provided with a mounting component, the mounting component is formed with a hanging portion, and the hanging portion is used for detachably connecting anti-floating weights.

[0007] In the above solution, a shell main body that bulges upward is formed by the top plate and the annular side plate, which is convenient to be used as a bottom mold during the construction of building concrete pouring. The outward inclination of the annular side plate is convenient for detaching the shell main body from the concrete building downward after the building structure is stable. The flanging plate at the bottom of the annular side plate is used to fit the top surface of the bottom support under the action of the weight of the upper concrete to prevent leakage during concrete pouring. The positioning protrusion at the bottom of the flanging plate is used to cooperate with the bottom support for positioning to prevent the shell main body from shifting horizontally during concrete pouring and vibration. The top plate and the annular side plate form an inner cavity, making the structure simple and saving materials. Reinforcing ribs are provided to strengthen the shell main body to prevent the structure from cracking or breaking due to compression or impact. Handles are provided on the inner surface of the annular side plate, which is convenient to move the shell main body through the handles and apply a downward pulling force to the shell main body during demoulding, eliminating the need to use a crowbar tool and avoiding damage to the flanging plate, with convenient operation. Mounting members are provided on the bottom surface of the top plate, and anti-floating weights are suspended through the hanging portions, thereby preventing the shell main body from floating during the concrete pouring process.

[0008] Further, the mounting member includes a plurality of connecting rods. The tops of the connecting rods are evenly distributed on the outer circle of the bottom surface of the top plate, and the bottoms of the connecting rods are connected directly below the center of the top plate.

[0009] A hanging portion is formed by connecting the bottoms of the plurality of connecting rods to facilitate the hanging connection of the anti-floating weight. The weight of the anti-floating weight is evenly transmitted to the outer circle of the top plate through the connecting rods, ensuring the overall anti-floating performance of the shell main body.

[0010] Further, both sides of the handle are respectively connected to the reinforcing ribs, and a plurality of handles are equidistantly arranged along the circumference of the annular side plate.

[0011] Connecting both sides of the handle to the reinforcing ribs ensures the structural strength of the connection part, avoiding increasing the pressure on the weak part of the annular side plate. Arranging a plurality of handles along the annular side plate is convenient for moving and transporting and for detaching the shell main body from the concrete building.

[0012] Further, the top plate is a circular plate or a rectangular plate, the annular side plate is an arc-shaped plate or a straight plate, and the thicknesses of the top plate and the annular side plate are equal.

[0013] The top plate can be set as a circular plate or a rectangular plate, and a variety of cavity structures for the building bottom surface are formed in cooperation with the corresponding annular side plates. Setting the circular plate structure is beneficial to avoiding stress concentration at the corners of the top plate.

[0014] Further, the reinforcing rib includes a plurality of rib bodies one and rib bodies two, and the rib bodies one and the rib bodies two intersect perpendicularly.

[0015] The reinforcing rib includes rib bodies one and rib bodies two that are perpendicular to each other. The rib bodies one are parallel to each other, the rib bodies two are parallel to each other, and both the rib bodies one and the rib bodies two are U-shaped rib bodies.

[0016] Furthermore, a plurality of snap-fit ​​installation grooves are formed on the top of the bottom support, the positioning protrusions are detachably connected to the snap-fit ​​installation grooves, and the folding plate is fitted and connected to the top surface of the bottom support.

[0017] The locking groove on the top of the bottom support is used to cooperate with the positioning protrusion to limit the horizontal movement of the shell body, and the folding plate fits with the top surface of the bottom support to prevent concrete leakage.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The shell body is positioned horizontally by setting a positioning protrusion at the bottom of the folding plate to cooperate with the bottom support. There is no need to set additional horizontal limit pads. The anti-floating weights can be detachably set on the installation components of the inner cavity to prevent the shell body from floating during concrete construction. The structure is simple and the positioning and installation construction are convenient.

[0020] 2. The bottom support is engaged with the positioning protrusion and the anti-floating weight is used to ensure the positioning of the shell body. No fasteners are required. After the concrete structure is stable, it is convenient to separate and disassemble the shell body from the bottom support. There is no need to destroy the bottom support. The bottom support and the shell body can be reused, saving costs.

[0021] 3. The structural stability is ensured by setting reinforcing ribs in the shell body to avoid damage to the formwork shell and affect the concrete structure. The handle in the inner cavity facilitates the movement and disassembly of the shell body, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A structural three-dimensional formwork structure of embodiment 1 of the utility model Figure 1 ;

[0023] Figure 2 A structural three-dimensional formwork structure of embodiment 1 of the utility model Figure 2 ;

[0024] Figure 3 A structural three-dimensional formwork structure of embodiment 1 of the utility model Figure 3 ;

[0025] In the figure: 1. top plate; 2. annular side plate; 3. folded edge plate; 4. positioning protrusion; 5. rib body 1; 6. rib body 2; 7. handle; 8. connecting rod; 9. hanging part; 10. anti-floating weight; 11. snap-fit ​​mounting groove; 12. bottom support; 13. arc-shaped transition part; 14. chamfered structure. DETAILED DESCRIPTION

[0026] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative labor are within the scope of protection of the utility model. In the description of the utility model, it should be noted that the terms front, back, left, right, etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, or the directions or positional relationships in which the utility model product is usually placed when used. They are only for the convenience of describing the utility model or simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0027] Example 1

[0028] like Figure 1-3 As shown, a mold shell structure includes a shell body, the shell body includes a top plate 1, the bottom surface of the top plate 1 is provided with an annular side plate 2 along the outer circle, the bottom of the annular side plate 2 is inclined outward to form a draft angle, the bottom of the annular side plate 2 is formed with an outward folding plate 3, the bottom inner circle of the folding plate 3 is formed with a positioning protrusion 4 for cooperating with a bottom support 12, the top plate 1 and the annular side plate 2 form an inner cavity with an opening facing downward, the inner surfaces of the top plate 1 and the annular side plate 2 are provided with a plurality of reinforcing ribs, the inner surface of the annular side plate 2 is provided with a handle 7, the bottom surface of the top plate 1 is provided with a mounting member, the mounting member is formed with a hanging portion 9, and the hanging portion 9 is used for detachably connecting an anti-floating weight 10.

[0029] In the above scheme, the shell body protruding upward is formed by the top plate 1 and the annular side plate 2, which is convenient for use as a bottom mold during the construction of building concrete pouring. The annular side plate 2 is tilted outward to facilitate the downward separation of the shell body from the concrete building after the building structure is stable. The folding plate 3 at the bottom of the annular side plate 2 is used to fit with the top surface of the bottom support 12 under the weight of the upper concrete to avoid leakage during concrete pouring. The positioning protrusion 4 at the bottom of the folding plate 3 is used to cooperate with the bottom support 12 for positioning to avoid the shell body from being vibrated during concrete pouring. Horizontally displaced, the top plate 1 and the annular side plate 2 form an inner cavity, which makes the structure simple and saves materials. Reinforcing ribs are set to strengthen the shell body to prevent the structure from cracking or breaking due to pressure or impact. A handle 7 is set on the inner surface of the annular side plate 2, which is convenient for moving the shell body through the handle 7 and applying a downward pulling force to the shell body during demoulding. There is no need to use a pry bar tool to avoid damaging the folding plate 3. The operation is convenient. A mounting component is set on the bottom surface of the top plate 1, and an anti-floating weight 10 is hung through the hanging part 9 to prevent the shell body from floating during the concrete pouring process.

[0030] The top plate 1 is a square plate structure, and the cross-section of the annular side plate 2 is a flat plate structure. A rounded structure 14 is provided at the connection between the top plate 1 and the annular side plate 2 to avoid stress concentration. When carrying out the demolition work of the shell main body, the anti-floating weight 10 is removed in advance, and then the bottom support 12 is removed. The shell main body is made of continuous fiber reinforced thermoplastic composite material (CFRT). The bottom width of the flanging plate 3 is 4 mm - 7 mm, and an arc transition part 13 is formed between the top of the flanging plate 3 and the outside of the annular side plate 2.

[0031] Furthermore, the installation member includes a plurality of connecting rods 8. The tops of the connecting rods 8 are evenly distributed on the outer circle of the bottom surface of the top plate 1, and the bottoms of the connecting rods 8 are connected directly below the center of the top plate 1.

[0032] A suspension part 9 is formed by connecting the bottoms of a plurality of connecting rods 8, which is convenient for the hanging connection of the anti-floating weight 10. The weight of the anti-floating weight 10 is evenly transmitted to the outer circle of the top plate 1 through the connecting rods 8, ensuring the overall anti-floating performance of the shell main body.

[0033] The connecting rods 8 are arranged along the four corners of the corresponding top plate 1, avoiding the middle part of the top plate 1 where the stress is weak. The tops of the connecting rods 8 are connected at the intersection of the first rib 5 and the second rib 6, ensuring the structural stability of the top plate 1.

[0034] Furthermore, both sides of the handle 7 are respectively connected to the reinforcing ribs, and a plurality of handles 7 are arranged equidistantly along the circumferential direction of the annular side plate 2.

[0035] The connection of both sides of the handle 7 to the reinforcing ribs ensures the structural strength of the connection part, avoiding increasing the pressure on the weak part of the annular side plate 2. A plurality of handles 7 are arranged along the annular side plate 2, which is convenient for moving and transporting and for detaching the shell main body from the concrete building.

[0036] Furthermore, the top plate 1 is a circular plate or a rectangular plate, the annular side plate 2 is an arc-shaped plate or a straight plate, and the thicknesses of the top plate 1 and the annular side plate 2 are equal.

[0037] The top plate 1 can be set as a circular plate or a rectangular plate, and cooperate with the corresponding annular side plate 2 to form cavity structures of various building bottoms. Setting the circular plate structure is beneficial to avoiding stress concentration at the corner parts of the top plate 1.

[0038] Furthermore, the reinforcing ribs include a plurality of first ribs 5 and second ribs 6, and the first ribs 5 and the second ribs 6 intersect perpendicularly.

[0039] The reinforcing ribs include the first ribs 5 and the second ribs 6 that are perpendicular to each other. The first ribs 5 are parallel to each other, the second ribs 6 are parallel to each other, and both the first ribs 5 and the second ribs 6 are U-shaped ribs.

[0040] Furthermore, a plurality of snap-fitting installation grooves 11 are formed on the top of the bottom support 12 , the positioning protrusions 4 are detachably connected to the snap-fitting installation grooves 11 , and the folding plate 3 is fitted and connected to the top surface of the bottom support 12 .

[0041] The locking mounting groove 11 on the top of the bottom support 12 is used to cooperate with the positioning protrusion 4 to limit the horizontal movement of the shell body, and the folding plate 3 fits with the top surface of the bottom support 12 to prevent concrete leakage.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A formwork structure, characterized in that: The shell body comprises a shell body, wherein the shell body comprises a top plate, the bottom surface of the top plate is provided with an annular side plate along the outer circle, the bottom of the annular side plate is inclined outward to form a draft angle, the bottom of the annular side plate is formed with an outward folding plate, the bottom inner circle of the folding plate is formed with a positioning protrusion for cooperating with the bottom support, the top plate and the annular side plate form an inner cavity opening facing downward, the inner surfaces of the top plate and the annular side plate are provided with a plurality of reinforcing ribs, the inner surface of the annular side plate is provided with a handle, the bottom surface of the top plate is provided with a mounting component, the mounting component is formed with a hanging portion, and the hanging portion is used for detachably connecting an anti-floating weight.

2. The formwork structure according to claim 1, characterized in that: The mounting component comprises a plurality of connecting rods, the top ends of the connecting rods are evenly distributed on the outer circle of the bottom surface of the top plate, and the bottom ends of the connecting rods are connected directly below the center of the top plate.

3. The formwork structure according to claim 1, characterized in that: Both sides of the handle are connected to reinforcing ribs respectively, and a plurality of the handles are arranged equidistantly along the circumference of the annular side plate.

4. The formwork structure according to claim 1, characterized in that: The top plate is a circular plate or a rectangular plate, the annular side plate is an arc-shaped plate or a straight plate, and the thicknesses of the top plate and the annular side plate are equal.

5. The formwork structure according to claim 1, characterized in that: The reinforcing ribs include a plurality of rib bodies 1 and rib bodies 2, and the rib bodies 1 and rib bodies 2 intersect vertically.

6. The formwork structure according to claim 1, characterized in that: A plurality of snap-fit ​​installation grooves are formed on the top of the bottom support, the positioning protrusions are detachably connected to the snap-fit ​​installation grooves, and the folding plate is fitted and connected to the top surface of the bottom support.