Lubricating type speed reducer
By designing the pump body and impeller combination in the reducer, the continuous self-lubrication of the reducer is achieved, which solves the problems of complex lubrication methods and frequent maintenance of traditional reducers, and improves the reliability and efficiency of the equipment.
Patent Information
- Application Number
- CN202421426562.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The lubrication method of traditional reducers relies on manual regular refueling or independent lubrication systems, which increases maintenance costs and operational complexity, and the wear of equipment is aggravated due to untimely lubrication, shortening service life.
A lubrication-type reducer is designed, which uses a combination of pump body and impeller. The input shaft drives the pump body impeller to rotate. The lubricating oil inlet and outlet are used to achieve continuous self-lubrication. The lubricating oil reaches the torque transmission gear assembly through the oil inlet pipe and the delivery pipe. Keep gears lubricated.
It achieves continuous self-lubrication of the reducer during operation, reduces maintenance frequency, improves equipment reliability and efficiency, and extends service life.
Smart Images

Figure CN222377187U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducers, in particular to a lubricating reducer. Background Art
[0002] In the field of industrial machinery, especially in equipment that requires efficient and continuous operation, reducers, as an important transmission device, are widely used in occasions where the speed is reduced and the torque is increased, such as mining machinery, lifting and transportation, and automated production lines. The lubrication method of traditional reducers mostly relies on manual regular refueling or the use of an independent lubrication system, which not only increases maintenance costs and operational complexity, but may also cause increased equipment wear and shorten service life due to untimely lubrication. Therefore, in response to the above technical problems, this application proposes a reducer that can continuously self-lubricate during equipment operation, reduce maintenance frequency, and improve reliability and efficiency. Utility Model Content
[0003] The utility model provides a lubricating reducer, which solves the above problems existing in the use process of the prior art.
[0004] The technical solution of the utility model is achieved as follows: a lubricating reducer comprises a reducer housing, an input shaft and an output shaft are rotatably connected to the reducer housing, a torque transmission gear assembly is arranged inside the reducer housing between the input shaft and the output shaft, one end of the output shaft penetrates through the reducer housing, both ends of the input shaft penetrate through the reducer housing, a power source connecting piece is arranged at one end of the input shaft, a pump body is arranged at the other end of the input shaft of the reducer housing, an impeller is arranged in the pump body, the input shaft penetrates into the pump body and is fixedly connected to the impeller, a lubricating oil inlet and a lubricating oil outlet are arranged on the pump body, an oil inlet pipe corresponding to the torque transmission gear assembly is arranged on the upper side of the reducer housing, a delivery pipeline is connected between the lubricating oil outlet and the oil inlet pipe, and an oil outlet pipe is arranged at the bottom of the housing.
[0005] Preferably, the torque transmission gear assembly includes a worm fixedly connected to the input shaft and a turbine fixed to the output shaft, and the worm is meshed with the turbine.
[0006] Preferably, the turbine is located on the upper side of the worm, and the oil inlet pipe is correspondingly arranged on the upper side of the turbine.
[0007] Preferably, the power source connecting member includes a pulley, and the pulley is fixedly connected to the input shaft.
[0008] Preferably, the pump body is fixedly connected to the reducer housing via a flange, and the reducer housing is provided with a skeleton oil seal and a bearing on both ends of the input shaft.
[0009] Preferably, the pump body is provided with a second skeleton oil seal matched with the input shaft on a side close to the reducer housing, and the pump body is also provided with a mechanical seal located between the second skeleton oil seal and the impeller.
[0010] Preferably, an oil groove is provided at the bottom of the reducer housing, the oil outlet pipe is located at one end of the oil groove, and the other end of the oil groove is provided with an oil discharge port penetrating out of the housing, and a plug is provided in the oil discharge port.
[0011] In summary, the beneficial effects of the present invention are:
[0012] 1. When the reducer of the utility model is working, the input shaft will simultaneously drive the impeller of the pump body to rotate. At this time, as long as the lubricating oil is connected to the lubricating oil inlet on the pump body, the lubricating oil can be pumped into the oil pipe, thereby flowing to the torque transmission gear assembly, and the torque transmission gear assembly is continuously lubricated. In summary, the reducer of the utility model can continuously lubricate the internal gears with lubricating oil when working, thereby reducing the maintenance frequency and improving reliability and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the utility model without the pump body;
[0016] Figure 3 for Figure 2 The main view;
[0017] Figure 4 for Figure 3 Schematic diagram of the cross-section structure in the AA direction;
[0018] Figure 5 It is a schematic diagram of the matching structure of the input shaft, output shaft, worm and turbine in the utility model.
[0019] In the figure: 11, reducer housing; 111, oil inlet pipe; 112, oil outlet pipe; 113, oil tank; 114, oil drain port; 12, plug; 13, skeleton oil seal; 14, bearing; 15, input shaft; 151, worm; 16, pulley; 17, output shaft; 18, turbine; 21, pump body; 211, lubricating oil inlet; 212, lubricating oil outlet; 22, impeller; 23, second skeleton oil seal; 24, mechanical seal; 3, delivery pipeline. DETAILED DESCRIPTION
[0020] The following will be combined with the attached embodiment of the present utility model Figure 1-5 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example:
[0022] like Figures 1 to 5 As shown, the utility model discloses a lubricating reducer, including a reducer housing 11, an input shaft 15 and an output shaft 17 are rotatably connected to the reducer housing 11, a torque transmission gear assembly is arranged between the input shaft 15 and the output shaft 17 inside the reducer housing 11, one end of the output shaft 17 penetrates the reducer housing 11, and both ends of the input shaft 15 penetrate the reducer housing 11, a power source connecting piece is arranged at one end of the input shaft 15, and the power source connecting piece is a pulley 16, and the pulley 16 is fixedly connected to the input shaft 15. When the utility model is used, it needs to be matched with a motor, and another pulley is connected to the shaft of the motor. The two pulleys The wheels are matched with each other through a belt, so that when the motor rotates, the input shaft 15 can be driven to rotate synchronously. In addition, in the utility model, the reducer housing 11 is provided with a pump body 21 at the other end of the input shaft 15, and the pump body 21 is provided with an impeller 22, and the input shaft 15 penetrates into the pump body 21 and is fixedly connected to the impeller 22, and a lubricating oil inlet 211 and a lubricating oil outlet 212 are provided on the pump body 21, and an oil inlet pipe 111 corresponding to the torque transmission gear assembly is provided on the upper side of the reducer housing 11, and a conveying pipeline 3 is connected between the lubricating oil outlet 212 and the oil inlet pipe 111, and an oil outlet pipe 112 is provided at the bottom of the housing.
[0023] In the present invention, a lubricating oil tank is connected to the lubricating oil inlet 211 of the pump body 21, and the lubricating oil tank can supply oil to multiple reducers at the same time. In addition, the oil outlet pipe 112 at the bottom of the reducer housing 11 is also connected to the lubricating oil tank, and a filtering device for filtering the lubricating oil and other pump bodies for conveying the lubricating oil are provided between the oil outlet pipe 112 at the bottom of the reducer housing 11 and the lubricating oil tank, so that the lubricating oil can be reused, and it is only necessary to add the lubricating oil in the lubricating oil tank at a certain time. Since the lubricating oil tank and the filtering device are common knowledge in the field, the present application does not involve improvements to their internal structures, so they will not be described in detail here.
[0024] In addition, the torque transmission gear assembly specifically includes a worm 151 fixedly connected to the input shaft 15 and a turbine 18 fixed to the output shaft 17, the worm 151 is meshed with the turbine 18, wherein the turbine 18 is located on the upper side of the worm 151, and the oil inlet pipe 111 is correspondingly arranged on the upper side of the turbine 18.
[0025] The working principle of the utility model is as follows: when the motor drives the input shaft 15 to rotate, the input shaft 15 drives the turbine 18 through the worm 151, thereby rotating the output shaft 17, and the input shaft 15 will drive the impeller 22 of the pump body 21 to rotate at the same time, so the lubricating oil in the lubricating oil tank enters from the lubricating oil inlet 211 and is pumped out from the lubricating oil outlet 212, and then enters the oil inlet pipe 111 through the delivery pipe 3, and is poured on the turbine 18. The engagement of the turbine 18 with the worm 151 will also make the lubricating oil reach the worm 151, and the lubricating oil reaching the bottom of the reducer housing 11 flows out from the oil outlet pipe 112, and returns to the lubricating oil tank after being filtered, and the cycle continues in this way. As long as the reducer is working, the lubricating oil can continuously lubricate its internal turbine 18 and worm 151. Of course, if the torque transmission gear assembly is replaced with other gear sets, it can also be lubricated.
[0026] Furthermore, the pump body 21 is fixedly connected to the reducer housing 11 via a flange, and the reducer housing 11 is provided with a skeleton oil seal 13 and a bearing 14 at both ends of the input shaft 15. This structure ensures that the input shaft 15 can rotate stably and at high speed and prevents the lubricating oil inside the reducer housing 11 from leaking.
[0027] In addition, the pump body 21 is provided with a second skeleton oil seal 23 that cooperates with the input shaft 15 on the side close to the reducer housing 11. The pump body 21 is also provided with a mechanical seal 24 located between the second skeleton oil seal 23 and the impeller 22. This structure is used to prevent the lubricating oil in the pump body 21 from leaking.
[0028] like Figure 4As shown, an oil groove 113 is provided at the bottom of the reducer housing 11, an oil outlet pipe 112 is located at one end of the oil groove 113, and an oil drain port 114 penetrating the housing is provided at the other end of the oil groove 113, a plug 12 is provided in the oil drain port 114, and this structure allows the lubricating oil in the reducer housing 11 to be manually drained from the oil drain port 114 when the plug 12 is removed during maintenance.
[0029] It should also be pointed out that the terms used in the present invention, such as "front", "rear", "vertical", "horizontal", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lubricating reducer, comprising a reducer housing, an input shaft and an output shaft being rotatably connected to the reducer housing, a torque transmission gear assembly being arranged between the input shaft and the output shaft inside the reducer housing, one end of the output shaft penetrating the reducer housing, characterized in that: Both ends of the input shaft pass through the reducer housing, one end of the input shaft is provided with a power source connecting piece, the reducer housing is provided with a pump body at the other end of the input shaft, the pump body is provided with an impeller, the input shaft penetrates into the pump body and is fixedly connected to the impeller, a lubricating oil inlet and a lubricating oil outlet are provided on the pump body, an oil inlet pipe corresponding to the torque transmission gear assembly is provided on the upper side of the reducer housing, a delivery pipeline is connected between the lubricating oil outlet and the oil inlet pipe, and an oil outlet pipe is provided at the bottom of the housing.
2. A lubricating reducer according to claim 1, characterized in that: The torque transmission gear assembly includes a worm fixedly connected to the input shaft and a turbine fixed to the output shaft, and the worm is meshed with the turbine.
3. A lubricating reducer according to claim 2, characterized in that: The turbine is located on the upper side of the worm, and the oil inlet pipe is correspondingly arranged on the upper side of the turbine.
4. A lubricating reducer according to claim 1, characterized in that: The power source connecting member comprises a pulley, and the pulley is fixedly connected to the input shaft.
5. The lubricating reducer according to claim 1, characterized in that: The pump body is fixedly connected to the reducer housing through a flange, and the reducer housing is provided with a skeleton oil seal and a bearing on both ends of the input shaft.
6. A lubricating reducer according to claim 1, characterized in that: The pump body is provided with a second skeleton oil seal matched with the input shaft at one side close to the reducer housing, and the pump body is also provided with a mechanical seal located between the second skeleton oil seal and the impeller.
7. A lubricating reducer according to claim 1, characterized in that: An oil groove is provided at the bottom of the reducer housing, the oil outlet pipe is located at one end of the oil groove, and an oil outlet penetrating the housing is provided at the other end of the oil groove, wherein a plug is provided in the oil outlet.