CIP valve cleaning electric eye monitoring device
By designing a CIP cleaning valve electric eye monitoring device including a base frame, a turntable, a bushing, a screw head and a top frame, the clamping structure is used to adapt to valve stems and electric eye bodies of different sizes, thus solving the problem of low adaptability of existing devices. , achieving higher adaptability and practicality.
Patent Information
- Application Number
- CN202420849079.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing CIP cleaning valve electrical eye monitoring device has low installation adaptability and cannot be applied to valve stems of different sizes.
A CIP cleaning valve electric eye monitoring device including a base frame, a turntable, a bushing, a screw head and a top frame is designed. Through the clamping structure of the first and second clamping plates, the valve stems and electric eye bodies of different sizes are fixed. .
The adaptability and practicality of the device are improved, and it can be applied to valve stems and electric eye bodies of different sizes, ensuring the stability and reliability of fixed installation.
Smart Images
Figure CN222377785U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monitoring devices, in particular to a CIP cleaning valve electric eye monitoring device. Background Art
[0002] CIP cleaning valves are valves specially designed for cleaning, flushing and disinfection used in the cleaning process. CIP cleaning valves usually have special structures and materials so that they can withstand the chemicals and high-temperature water used in the cleaning process. These valves are widely used in production equipment in the fields of food, pharmaceuticals, beverages and chemicals to ensure that the equipment remains clean and hygienic during the production process.
[0003] If this valve is not opened during CIP cleaning of sterile barrels or mixing tanks, the cleaning program will run normally and the cleaning liquid will return directly to the CIP tank. The sterile barrels or mixing tanks will not be cleaned by CIP, which poses a quality risk. To solve this problem, a monitoring electric eye needs to be installed above the valve stem in the valve. Currently, the monitoring electric eye is mostly installed by bolt fixing, but it has low adaptability and cannot be fixed on valve stems of different sizes. Utility Model Content
[0004] The utility model aims to provide a CIP cleaning valve electric eye monitoring device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a CIP cleaning valve electric eye monitoring device, comprising a base frame, a turntable, a shaft sleeve, a screw head and a top frame, wherein first screw sleeves are installed through both sides of the base frame, a first screw rod is inserted into the interior of the first screw sleeve, and one end of the first screw rod is rotatably connected to a first clamping plate, a turntable is provided on the external top surface of the base frame, a top frame is provided on the surface of the turntable, second screw sleeves are installed through both sides of the top frame, a second screw rod is inserted into the interior of the second screw sleeve, and one end of the second screw rod is rotatably connected to a second clamping plate.
[0006] When using a CIP cleaning valve electric eye monitoring device in the present technical solution, the staff needs to install the base frame and the top frame first, and the staff clamps the base frame on the valve stem of the CIP cleaning valve. After clamping, the staff holds the two first turning handles and applies force to rotate, and the rotational force applied to the first turning handle will be synchronized to the first screw, and the first screw will rotate in the first screw sleeve, and the engagement of the thread will cause the first screw to move in the first screw sleeve, and the moving first screw will push the first clamping plate that is connected to one end in rotation, and the two first clamping plates will shorten the distance between them and clamp and fix the valve stem between them, completing the fixed installation of the base frame. After the base frame is fixed and installed, the staff places the transmitter of the electric eye body inside the top frame and places it between the two second clamping plates. After placing it in this position, the staff pinches the second turning handle with their fingers and applies rotational force, and the rotational force applied to the second turning handle will be synchronized to the second screw, and the second screw will rotate in the second screw sleeve, and the engagement of the thread will cause the second screw to move in the second screw sleeve, and the moving second screw will push the second clamping plate that is connected to one end in rotation. , the two second clamping plates will shorten the distance between them and clamp and fix the electric eye body transmitter between them. After the electric eye body transmitter is clamped and fixed, the staff will take another pair of bottom frame and top frame, and use the other pair of bottom frame and top frame to fix and install the electric eye body receiver. The fixing operation can be repeated according to the above operation. After the electric eye body receiver is fixed and installed, the staff needs to align it with the electric eye body transmitter. The specific alignment and adjustment operation is that the staff directly rotates the top frame, so that the angle of the electric eye body transmitter and the electric eye body receiver can be adjusted to align them. After alignment, the staff uses the hexagonal wrench to insert the hexagonal screw hole opened in the screw head, and after insertion, force is applied to rotate it, so that the third screw will rotate in the third screw sleeve, and the engagement of the thread will cause the third screw to move in the third screw sleeve. The moving third screw will rest on the surface of the shaft rod, thereby limiting and fixing the shaft rod, and indirectly limiting and fixing the existing position of the top frame, maintaining the alignment position of the electric eye body transmitter and the electric eye body receiver, so that it does not move, and preventing skew from causing signal reception failure.
[0007] Preferably, the side of the second clamping plate is attached with an electric eye body, and the electric eye body is arranged in the middle of the top frame. By arranging the electric eye body, the operation status of the CIP cleaning valve can be monitored, achieving the effect of monitoring the operation status.
[0008] Preferably, a second rotating handle is fixed to the other end of the second screw rod. The installation of the second rotating handle makes it convenient for the staff to apply a rotating force to the second screw rod, and provides a force application point.
[0009] Preferably, a shaft sleeve is provided inside the rotating disk, and a shaft rod is inserted inside the shaft sleeve. Through the cooperation of the shaft sleeve and the shaft rod, the top frame can rotate at the outer top surface of the bottom frame based on this point, so as to achieve the effect of indirectly rotating the electric eye body by rotating the top frame.
[0010] Preferably, a third screw sleeve is installed through one side of the sleeve, a third screw rod is inserted into the third screw sleeve, and a screw head is fixed at one end of the third screw rod. Through the cooperation of the third screw rod and the third screw sleeve, the shaft rod inserted into the sleeve can be squeezed and fixed, achieving the effect of indirectly limiting the rotation angle of the top frame by screw squeezing and fixing.
[0011] Preferably, a hexagonal screw hole is provided inside the screw head, and the hexagonal screw hole allows a hexagonal wrench to be inserted therein, so that the staff can apply a rotational force to the third screw rod.
[0012] Preferably, a first rotating handle is fixed to the other end of the first screw rod. The installation of the first rotating handle makes it convenient for the staff to apply a rotating force to the first screw rod, and provides a force application point.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model uses the first clamping plate installed in the bottom frame to clamp and fix the valve stems of different sizes in the CIP cleaning valve. After fixed installation, the top frame can use the second clamping plate installed inside to clamp and fix the electric eye bodies of different sizes. The clamping installation range is large, the practicality is improved, and it is convenient for the staff to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a side view of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top view of the appearance structure of the utility model;
[0017] Figure 3 This is a bottom view of the structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the main appearance structure of the utility model;
[0019] Figure 5 This is a schematic diagram of the internal structure of the turntable of the utility model from a top view;
[0020] Figure 6 This is a schematic diagram of the three-dimensional structure of the base frame of the utility model;
[0021] Figure 7 It is a schematic diagram of the three-dimensional structure of the top frame of the utility model.
[0022] In the figure: 1, bottom frame; 2, first rotating handle; 3, first screw rod; 4, first screw sleeve; 5, turntable; 51, shaft sleeve; 52, shaft rod; 53, third screw rod; 54, third screw sleeve; 55, third rotating handle; 6, electric eye body; 7, second rotating handle; 8, top frame; 9, second screw rod; 10, second screw sleeve; 11, second clamping plate; 12, first clamping plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the utility model proposes a CIP cleaning valve electric eye monitoring device, including a base frame 1, a turntable 5, a shaft sleeve 51, a screw head 55 and a top frame 8, first screw sleeves 4 are installed through both sides of the base frame 1, a first screw rod 3 is inserted into the first screw sleeve 4, one end of the first screw rod 3 is rotatably connected to a first clamping plate 12, a turntable 5 is provided on the outer top surface of the base frame 1, a top frame 8 is provided on the surface of the turntable 5, second screw sleeves 10 are installed through both sides of the top frame 8, a second screw rod 9 is inserted into the second screw sleeve 10, and one end of the second screw 9 is rotatably connected to a second clamping plate 11.
[0026] The staff needs to install the bottom frame 1 and the top frame 8 first, and then clamp the bottom frame 1 on the valve stem of the CIP cleaning valve. After clamping, the staff holds the two first turning handles 2 and applies force to rotate. The rotational force applied to the first turning handles 2 will be synchronized to the first screw 3, and the first screw 3 will rotate in the first screw sleeve 4. The first screw 3 will move in the first screw sleeve 4 due to the meshing of the threads. The moving first screw 3 will push the first clamping plate 12 that is connected to one end, and the two first clamping plates 12 will shorten the distance between them and clamp and fix the valve stem between them. After the base frame 1 is fixed and installed, the staff will place the transmitter of the electric eye body 6 inside the top frame 8 and between the two second clamping plates 11. After placing it in this position, the staff will pinch the second turning handle 7 with their fingers and apply a rotational force. The rotational force applied to the second turning handle 7 will be synchronized to the second screw 9, and the second screw 9 will rotate in the second screw sleeve 10. The meshing of the threads will cause the second screw 9 to move in the second screw sleeve 10. The moving second screw 9 will push the second clamping plate 11 connected to one end, and the two second clamping plates 11 will shorten. The distance between them is adjusted and the electric eye body 6 transmitter is clamped and fixed. After the electric eye body 6 transmitter is clamped and fixed, the staff takes another pair of bottom frame 1 and top frame 8, and uses another pair of bottom frame 1 and top frame 8 to fix and install the electric eye body 6 receiver. The fixing operation can be repeated according to the above operation. After the electric eye body 6 receiver is fixed and installed, the staff needs to align it with the electric eye body 6 transmitter. The specific alignment adjustment operation is that the staff directly rotates the top frame 8, so that the angle of the electric eye body 6 transmitter and the electric eye body 6 receiver can be adjusted. The third screw 53 is aligned with the screw head 55, and the staff uses an inner hexagonal wrench to insert it into the screw head 55 to open the inner hexagonal screw hole. After insertion, force is applied to rotate it, so that the third screw 53 will rotate in the third screw sleeve 54, and the third screw 53 will move in the third screw sleeve 54 due to the engagement of the threads. The moving third screw 53 will abut against the surface of the shaft 52, thereby limiting and fixing the shaft 52, and indirectly limiting and fixing the existing position of the top frame 8, maintaining the aligned position of the transmitter of the electric eye body 6 and the receiver of the electric eye body 6, so that it does not move, and prevents skewness from causing signal reception failure.
[0027] Embodiment 2
[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the utility model proposes a CIP cleaning valve electric eye monitoring device. Compared with the first embodiment, this embodiment also includes: an electric eye body 6 is attached to the side of the second clamping plate 11, and the electric eye body 6 is arranged in the middle of the top frame 8, a second handle 7 is fixed to the other end of the second screw 9, a shaft sleeve 51 is provided inside the turntable 5, a shaft sleeve 52 is inserted into the shaft sleeve 51, a third screw sleeve 54 is installed through one side of the shaft sleeve 51, a third screw 53 is inserted into the third screw sleeve 54, a screw head 55 is fixed to one end of the third screw 53, a hexagonal screw hole is opened inside the screw head 55, and a first handle 2 is fixed to the other end of the first screw 3.
[0029] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, by setting the electric eye body 6, the operating status of the CIP cleaning valve can be monitored, achieving the effect of monitoring the operating status;
[0030] like Figure 1 , Figure 2 , Figure 4 and Figure 7 As shown, the installation of the second rotating handle 7 makes it easy for the staff to apply the rotating force to the second screw rod 9, and provides a force application point;
[0031] like Figure 5 As shown, through the cooperation of the shaft sleeve 51 and the shaft rod 52, the top frame 8 can be rotated at the outer top surface of the bottom frame 1 based on this point, so as to achieve the effect of indirectly rotating the electric eye body 6 by rotating the top frame 8;
[0032] like Figure 5 As shown, through the cooperation between the third screw 53 and the third screw sleeve 54, the shaft 52 inserted in the sleeve 51 can be squeezed and fixed, achieving the effect of indirectly limiting the rotation angle of the top frame 8 by squeezing and fixing the screw thread;
[0033] like Figure 5 As shown, the hexagon socket screw hole is provided so that a hexagon socket wrench can be inserted therein, so that it is convenient for the staff to apply a rotational force to the third screw rod 53;
[0034] like Figure 1 , Figure 3 , Figure 4 and Figure 6 As shown, the installation of the first rotating handle 2 makes it convenient for the staff to apply a rotating force to the first screw rod 3, and provides a force application point.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A CIP cleaning valve electric eye monitoring device, comprising a base frame (1), a turntable (5), a shaft sleeve (51), a screw head (55) and a top frame (8), characterized in that: A first screw sleeve (4) is installed through both sides of the base frame (1), a first screw rod (3) is inserted into the interior of the first screw sleeve (4), one end of the first screw rod (3) is rotatably connected to a first clamping plate (12), a turntable (5) is provided on the external top surface of the base frame (1), a top frame (8) is provided on the surface of the turntable (5), a second screw sleeve (10) is installed through both sides of the top frame (8), a second screw rod (9) is inserted into the interior of the second screw sleeve (10), and one end of the second screw rod (9) is rotatably connected to a second clamping plate (11).
2. A CIP cleaning valve electric eye monitoring device according to claim 1, characterized in that: The electric eye body (6) is attached to the side surface of the second clamping plate (11), and the electric eye body (6) is arranged in the middle of the top frame (8).
3. A CIP cleaning valve electric eye monitoring device according to claim 1, characterized in that: A second rotating handle (7) is fixed to the other end of the second screw rod (9).
4. A CIP cleaning valve electric eye monitoring device according to claim 1, characterized in that: The rotating disk (5) is provided with a shaft sleeve (51) inside, and a shaft rod (52) is inserted into the shaft sleeve (51).
5. The CIP cleaning valve electric eye monitoring device according to claim 1 is characterized in that: A third screw sleeve (54) is installed through one side of the shaft sleeve (51), a third screw rod (53) is inserted into the interior of the third screw sleeve (54), and a screw head (55) is fixed to one end of the third screw rod (53).
6. A CIP cleaning valve electric eye monitoring device according to claim 1, characterized in that: A hexagonal screw hole is formed inside the screw head (55).
7. The CIP cleaning valve electric eye monitoring device according to claim 1 is characterized by: A first rotating handle (2) is fixed to the other end of the first screw rod (3).