Heat dissipation belt of heat exchanger, heat exchanger and vehicle

By designing a heat sink with a snap-on part, the problem of the heat exchanger heat sink easily falling off during assembly and brazing is solved, achieving a more stable connection and higher yield.

CN222378892UActive Publication Date: 2025-01-21ZHEJIANG LEAPMOTOR TECH CO LTD
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Patent Information

Application Number
CN202420266926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-01-21
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

The heat dissipation belts of existing heat exchangers are prone to fall off during assembly and brazing, resulting in low yield.

Method used

Design a heat dissipation belt, which includes a heat dissipation part and a clamping part. The heat dissipation part extends along the first direction and is arranged in the heat exchange cavity. The clamping part is arranged at the end of the heat dissipation part along the second direction and is along the edge of the heat exchange cavity. The side walls extending in the second direction are engaged to form a stable connection.

Benefits of technology

Through the clamping between the clamping part and the side wall, the displacement of the heat sink is limited, the stability of its connection with the heat exchange cavity is enhanced, the probability of falling off is reduced, and the welding quality and yield are improved.

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Abstract

The utility model provides a heat dissipation belt of a heat exchanger, the heat exchanger and a vehicle, a heat exchange cavity is formed in the heat exchanger, the heat dissipation belt comprises a heat dissipation part and a clamping part, and the heat dissipation part extends in the first direction and is arranged in the heat exchange cavity; the clamping part is arranged at the end of the heat dissipation part in the second direction and connected with the side wall, extending in the second direction, of the heat exchange cavity in a clamped mode. Wherein the first direction is perpendicular to the second direction. The heat dissipation belt of the heat exchanger can improve the yield of the heat exchanger.
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Description

Technical Field

[0001] The present application relates to the field of refrigeration technology, and in particular to a heat dissipation belt of a heat exchanger, a heat exchanger and a vehicle. Background Art

[0002] With the rapid development of electric vehicles, electric vehicle technology is moving towards lightweight. Among them, the heat exchanger, as one of the components of vehicle thermal management, is also taking a lightweight design route. The thickness of the heat exchange core of the heat exchanger is made thinner and thinner, and the contact area between the heat exchange belt and the heat exchange cavity is reduced, resulting in a high probability of the heat exchange belt falling off during the assembly and brazing process of the heat exchanger, resulting in a low yield rate of the heat exchanger. Utility Model Content

[0003] The present application provides a heat dissipation belt of a heat exchanger, a heat exchanger and a vehicle, which can improve the yield of the heat exchanger.

[0004] The present application provides a heat dissipation belt of a heat exchanger, wherein the heat exchanger forms a heat exchange cavity, and the heat dissipation belt includes a heat dissipation portion and a clamping portion, wherein the heat dissipation portion extends along a first direction and is arranged in the heat exchange cavity; the clamping portion is arranged at an end of the heat dissipation portion along a second direction and is clamped with a side wall of the heat exchange cavity extending along the second direction; wherein the first direction and the second direction are arranged perpendicularly.

[0005] The heat dissipation belt includes two clamping parts, which are respectively arranged at two ends of the heat dissipation part, one clamping part is clamped with one side wall of the heat exchange cavity; and the other clamping part is clamped with the other side wall of the heat exchange cavity.

[0006] Wherein, the portion where the clamping portion is clamped with the side wall extends close to the side wall.

[0007] The clamping part and the heat dissipation part are integrally formed.

[0008] The heat dissipation portion extends in a wave shape along the second direction.

[0009] Wherein, the clamping piece comprises an aluminum clamping piece; and the main body comprises an aluminum main body.

[0010] The present application provides a heat exchanger, which includes the above-mentioned heat dissipation belt, and the heat exchanger also includes at least two heat exchange tubes, and a heat exchange cavity is formed between the two heat exchange tubes; or the heat exchanger also includes a heat exchange tube and a side plate, and a heat exchange cavity is formed between the heat exchange tube and the side plate.

[0011] The heat exchanger further includes two collecting pipes and two support plates. The two collecting pipes are respectively located at both ends of the heat exchange tube and are connected to the heat exchange tube; the two support plates are respectively located on both sides of the heat exchange tube and are respectively connected to the two collecting pipes.

[0012] The support plate is detachably connected to the two liquid collecting pipes.

[0013] The present application provides a vehicle, which includes the above-mentioned heat exchanger.

[0014] The beneficial effects of the present application are as follows: the heat dissipation belt of the present application comprises a heat dissipation portion and a clamping portion, wherein the heat dissipation portion extends along a first direction and is arranged in a heat exchange cavity; the clamping portion is arranged at the end of the heat dissipation portion along a second direction and is clamped with the side wall of the heat exchange cavity extending along the second direction; wherein the first direction and the second direction are arranged perpendicularly. The clamping portion of the heat dissipation belt of the present application is clamped with the side wall of the heat exchange cavity extending along the second direction, which can limit the displacement of the heat dissipation belt and enhance the connection stability between the heat dissipation belt and the heat exchange cavity, so that in the process of welding the heat dissipation belt to the heat exchange cavity, the probability of the heat dissipation belt being misaligned with the heat exchange cavity and falling off from the heat exchange cavity due to movement of the heat exchanger, thermal expansion and contraction during welding, etc., can be reduced, and the welding of the heat dissipation belt can be improved, thereby improving the yield rate of the heat exchanger and reducing the cost of the heat exchanger; further, in addition to the heat dissipation portion being used for heat exchange, the clamping portion is clamped with the side wall of the heat exchange cavity, and the heat can also be transferred from the side wall to the clamping portion, and then transferred to the air through the clamping portion, which can enhance the heat exchange performance of the heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0016] Figure 1 It is a structural schematic diagram of an embodiment of the heat spreading device provided by the present application;

[0017] Figure 2 yes Figure 1 A schematic structural diagram of an embodiment of the clamping part and the side wall being clamped together in the embodiment;

[0018] Figure 3 It is a structural schematic diagram of an embodiment of a heat exchanger provided by the present application;

[0019] Figure 4 It is a structural schematic diagram of a vehicle embodiment provided by the present application. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0021] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0022] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0023] The present application provides a heat dissipation belt that can be applied to a heat exchanger with a heat exchange cavity, see Figure 1 and Figure 2 , Figure 1 is a structural schematic diagram of an embodiment of a heat dissipation belt of a heat exchanger provided by the present application, Figure 2 yes Figure 1 A schematic diagram of the structure of an embodiment in which the clamping portion and the side wall are clamped together, as shown in FIG. Figure 1 and Figure 2 As shown, the heat dissipation belt 10 includes a heat dissipation portion 11 and a clamping portion 12. The heat dissipation portion 11 extends along a first direction x and is disposed in a heat exchange cavity 20. The clamping portion 12 is disposed at the end of the heat dissipation portion 11 along a second direction y and is clamped with a side wall 22 of the heat exchange cavity 20 extending along the second direction y. The first direction x and the second direction y are disposed perpendicularly.

[0024] The heat exchange chamber 20 refers to a chamber in the heat exchanger for heat exchange, and the heat exchange chamber 20 is an open chamber that can realize air convection. The heat dissipation belt 10 is located in the heat exchange chamber 20 and can exchange heat with the air flowing through the heat exchange chamber 20. Specifically, the heat exchange chamber 20 includes at least two chamber walls 21, the two chamber walls 21 are arranged along the third direction z, and the first direction x, the second direction y and the third direction z are vertically arranged. The space between the two chamber walls 21 is used to set the heat dissipation belt 10, and the heat dissipation part 11 of the heat dissipation belt 10 is in contact with the two chamber walls 21. The heat of the chamber wall 21 is transferred to the heat dissipation part 11, and then transferred from the heat dissipation part 11 to the outside air by convection. The heat exchange chamber 20 also includes a side wall 22 connected to the chamber wall 21 and extending along the second direction y. The clamping portion 12 of the heat dissipation belt 10 is clamped with the side wall 22 of the heat exchange chamber 20 extending along the second direction y, which can limit the displacement of the heat dissipation belt 10 and enhance the connection stability between the heat dissipation belt 10 and the heat exchange chamber 20. Therefore, in the process of welding the heat dissipation belt 10 to the heat exchange chamber 20, the probability of the heat dissipation belt 10 being misaligned with the heat exchange chamber 20 and falling off from the heat exchange chamber 20 due to the movement of the heat exchanger, thermal expansion and contraction during welding, etc. can be reduced, and the welding quality of the heat dissipation belt 10 can be improved, thereby improving the yield of the heat exchanger and reducing the cost of the heat exchanger. Furthermore, the clamping portion 12 is clamped with the side wall 22 of the heat exchange chamber 20, and the heat is transferred from the side wall 22 to the clamping portion 12, and then transferred to the air through the clamping portion 12, which can enhance the heat exchange performance of the heat exchanger.

[0025] Optionally, in order to further improve the connection stability between the heat dissipation belt 10 and the heat exchange cavity 20, the heat dissipation belt 10 includes two clamping parts 12, which are respectively arranged at the two ends of the heat dissipation part 11, one of which is clamped with a side wall 22 of the heat exchange cavity 20; the other clamping part 12 is clamped with the other side wall 22 of the heat exchange cavity 20. That is, the heat dissipation belt 10 of this embodiment is provided with two clamping parts 12, and the two clamping parts 12 are respectively clamped with the two side walls 22 of the heat exchange cavity 20, which can further limit the displacement of the heat dissipation belt 10, further improve the connection stability between the heat dissipation belt 10 and the heat exchange cavity 20, and thus improve the yield rate of the heat exchanger.

[0026] Optionally, the portion where the clamping portion 12 clamps with the side wall 22 of the heat exchange chamber 20 extends close to the side wall 22 , so that the clamping portion 12 of the heat dissipation belt 10 is more convenient to clamp with the side wall 22 , thereby increasing the assembly speed of the heat exchanger.

[0027] Specifically, the side wall 22 includes an arc-shaped side wall 22, and the portion where the clamping portion 12 and the arc-shaped side wall 22 are clamped extends close to the side wall 22, so that the clamping portion 12 has a certain curvature and can be clamped to the arc-shaped side wall 22, thereby increasing the contact area between the clamping portion 12 and the arc-shaped side wall 22, thereby improving the clamping stability between the clamping portion 12 and the arc-shaped side wall 22.

[0028] Optionally, the clamping portion 12 includes an aluminum clamping portion 12; the heat dissipation portion 11 includes an aluminum heat dissipation portion 11, and both the aluminum clamping portion 12 and the aluminum heat dissipation portion 11 have the advantages of good heat dissipation performance and light weight, which can enhance the heat exchange performance of the heat exchanger and at the same time make the heat exchanger have the advantage of lightweight.

[0029] Optionally, the clamping portion 12 and the heat dissipation portion 11 are integrally formed, which can reduce the number of parts of the heat dissipation belt 10 , reduce the cost of the heat dissipation belt 10 , and increase the production speed of the heat dissipation belt 10 .

[0030] Optionally, the heat dissipation belt 10 includes an aluminum heat dissipation belt 10 in which the clamping portion 12 and the heat dissipation portion 11 are integrally formed. The aluminum heat dissipation belt 10 has the advantages of good heat dissipation performance and light weight, and can enhance the heat exchange performance of the heat exchanger while making the heat exchanger lighter.

[0031] Optionally, the heat dissipation portion 11 extends in a wave shape along the second direction y. Specifically, each half wave of the heat dissipation portion 11 extending in a wave shape can be used as a fin, the crest of the half wave abuts against a cavity wall 21, and the connecting position of two adjacent half waves can be used as a trough, and the trough abuts against another cavity wall 21. The heat dissipation portion 11 of this embodiment extends in a wave shape along the second direction y, which can increase the contact area between the heat dissipation portion 11 and the heat exchange cavity 20, thereby enhancing the heat exchange performance of the heat exchanger. Among them, the two clamping portions 12 are respectively located at the two ends of the heat dissipation portion 11, and the cross-section where the heat dissipation belt 10 is connected to the cavity wall 21 and the side wall 22 of the heat exchange cavity 20 has a bow-tie feature, which can make the side wall 22 in close contact with the clamping portion 12 and limit the displacement of the heat dissipation belt 10.

[0032] The present application provides a heat exchanger, referring to Figure 3 , Figure 3 is a schematic diagram of the structure of an embodiment of a heat exchanger provided by the present application, such as Figure 3 As shown, the heat exchanger 30 includes a heat dissipation belt 31, wherein the heat dissipation belt 31 is any one of the heat dissipation belts in the above-mentioned heat dissipation belt 31 embodiments. The heat exchanger 30 also includes at least two heat exchange tubes 32, and a heat exchange cavity 20 is formed between the two heat exchange tubes 32. Specifically, the two heat exchange tubes 32 are arranged along the third direction z, the opposite tube walls between the two heat exchange tubes 32 serve as the cavity walls of the heat exchange cavity 20, and the tube walls of the heat exchange tubes 32 extending along the second direction y serve as the side walls of the heat exchange cavity 20, wherein the clamping portion of the heat dissipation belt 31 is clamped with the side walls of the heat exchange cavity 20 extending along the second direction y, that is, the clamping portion of the heat dissipation belt 31 is clamped with the tube walls of any one heat exchange tube 32 or two heat exchange tubes 32 extending along the second direction y.

[0033] Alternatively, the heat exchange tube 32 further includes a support plate 33 and the heat exchange tube 32 , and a heat exchange cavity 20 is formed between the heat exchange tube 32 and the support plate 33 . Specifically, the heat exchange tube 32 and the support plate 33 are arranged along the third direction z, and the tube walls and support walls opposite to the heat exchange tube 32 and the support plate 33 serve as the cavity wall of the heat exchange chamber 20, the tube wall of the heat exchange tube 32 extending along the second direction y serves as one side wall of the heat exchange chamber 20, and the support wall of the support plate 33 extending in the second direction y serves as the other side wall of the heat exchange chamber 20, wherein the clamping portion of the heat dissipation belt 31 is clamped with the side wall of the heat exchange chamber 20 extending along the second direction y, that is, the clamping portion of the heat dissipation belt 31 is clamped with the tube wall of the heat exchange tube 32 extending along the second direction y, or the clamping portion of the heat dissipation belt 31 is clamped with the support wall of the support plate 33 extending along the second direction y; or the heat dissipation belt 31 includes two clamping portions, and the two clamping portions are respectively clamped with the tube wall and the support wall of the heat exchange tube 32 and the support plate 33 extending along the second direction y.

[0034] In other embodiments, the heat exchange tube 32 includes a flat tube.

[0035] Optionally, the heat exchanger 30 further includes two collecting pipes 34 and two support plates 33. The two collecting pipes 34 are respectively located at both ends of the heat exchange tube 32 and are connected to the heat exchange tube 32. The two support plates 33 are respectively located on both sides of the heat exchange tube 32 and are respectively connected to the two collecting pipes 34. It can be understood that the two collecting pipes 34 are connected through the heat exchange tube 32, and the refrigerant flows through the two collecting pipes 34 and the heat exchange tube 32 when flowing through the heat exchanger 30. When flowing through the heat exchange tube 32, the refrigerant exchanges heat with the heat dissipation belt 31 through the heat exchange tube 32, and the heat dissipation belt 31 then exchanges heat with the air flowing through the heat exchange chamber 20.

[0036] The heat exchanger 30 of this embodiment is provided with two liquid collecting pipes 34 and two support plates 33, and the two support plates 33 are located on both sides of the heat exchange tube 32, so that the support plates 33 play a role of supporting the heat exchange core of the heat exchanger 30, and a heat exchange cavity 20 is formed between the support plates 33 and the heat exchange tube 32. The heat exchanger 30 of this embodiment includes at least two heat exchange cavities 20, which can enhance the heat exchange performance of the heat exchanger 30.

[0037] Optionally, the support plate 33 and the two liquid collecting pipes 34 are detachably connected, which can reduce the difficulty of assembling the support plate 33 and the liquid collecting pipes 34 , thereby increasing the assembly speed of the heat exchanger 30 .

[0038] Optionally, the heat exchanger 30 of this embodiment includes a plurality of heat exchange tubes 32, two liquid collecting tubes 34 and two support plates 33, the plurality of heat exchange tubes 32 and the two support plates 33 are arranged along the third direction z, and the plurality of heat exchange tubes 32 are located between the two support plates 33, then the heat exchange chamber 20 of this embodiment is composed of two adjacently arranged heat exchange tubes 32, and the support plate 33 and its adjacent heat exchange tubes 32. The two liquid collecting tubes 34 are respectively connected to both ends of the plurality of heat exchange tubes 32 and the two support plates 33, and the plurality of heat exchange tubes 32 are in communication with the two liquid collecting tubes 34.

[0039] In other embodiments, the support plate 33 may also be a bracket.

[0040] The present application provides a vehicle, referring to Figure 4 , Figure 4 is a schematic diagram of the structure of an embodiment of a vehicle provided by the present application, such as Figure 4 As shown, the vehicle 40 includes a heat exchanger (not shown), and the heat exchanger and other heat management devices constitute a heat management system of the vehicle 40. The heat exchanger includes any one of the heat exchangers in the above-mentioned heat exchanger embodiments.

[0041] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, mechanisms, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, mechanisms, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0042] The above are only implementation methods of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A heat dissipation belt of a heat exchanger, characterized in that: The heat exchanger forms a heat exchange cavity, and the heat dissipation belt comprises: A heat dissipation portion extending along a first direction and disposed in the heat exchange cavity; A clamping portion, arranged at an end of the heat dissipation portion along the second direction, and clamped with a side wall of the heat exchange cavity extending along the second direction; Wherein, the first direction and the second direction are arranged perpendicularly.

2. The heat dissipation belt according to claim 1, characterized in that: The heat dissipation belt includes two clamping parts, which are respectively arranged at the two ends of the heat dissipation part, one clamping part is clamped with one side wall of the heat exchange cavity; and the other clamping part is clamped with the other side wall of the heat exchange cavity.

3. The heat dissipation belt according to claim 2, characterized in that: The portion of the clamping portion that is clamped with the side wall extends close to the side wall.

4. The heat dissipation belt according to claim 1, characterized in that: The clamping portion and the heat dissipation portion are integrally formed.

5. The heat dissipation belt according to claim 1, characterized in that: The heat dissipation portion extends in a wave shape along the second direction.

6. The heat dissipation belt according to claim 1, characterized in that: The clamping portion comprises an aluminum clamping portion; The heat dissipation portion includes an aluminum heat dissipation portion.

7. A heat exchanger, characterized in that: include: The heat dissipation belt according to any one of claims 1 to 6; The heat exchanger further comprises at least two heat exchange tubes, and the heat exchange cavity is formed between the two heat exchange tubes; or The heat exchanger further comprises a heat exchange tube and a side plate, and the heat exchange cavity is formed between the heat exchange tube and the side plate.

8. The heat exchanger according to claim 7, characterized in that The heat exchanger also includes: Two liquid collecting pipes, respectively located at two ends of the heat exchange tube and communicated with the heat exchange tube; Two support plates are respectively located on both sides of the heat exchange tube and are respectively connected to the two liquid collecting pipes.

9. The heat exchanger according to claim 8, characterized in that The support plate is detachably connected to the two liquid collecting pipes.

10. A vehicle, characterized in that: include: The heat exchanger as claimed in claim 9.