Pipe bending device in multi-mode pipe bending machine

By designing auxiliary components and mold fixed components in the multi -mode bending machine, the preheating of the pipe and adapting to the bending pipes of different materials can be achieved, and the problem of broken or deformation of the pipes in the existing technology has improved. Breeding accuracy.

CN222385690UActive Publication Date: 2025-01-24JIANGSU DASONG MASCH CO LTD
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Patent Information

Application Number
CN202420836374.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-24
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The pipe bending devices in existing multi-mode pipe bending machines cannot preheat the pipe, resulting in breakage or deformation when bending pipes of higher strength and thickness, reducing the quality of pipe bending.

Method used

Design a bending device in a multi -mode bending machine, using auxiliary components and mold fixing components. Auxiliary components include medium frequency heater and servo motor drive bubbles. Suitable for pipes with different diameter materials.

Benefits of technology

Reduce the bending strength of the pipelines by preheating, reduce the power required during bending, reduce the risk of broken or deformation of the pipe system, improve the quality and accuracy of the bending pipe, and facilitate replacing the bending mold mold.

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Abstract

The utility model discloses a pipe bending device in a multi-mode pipe bending machine, which relates to the technical field of pipe bending machines and comprises a pipe bending machine body, one side of the pipe bending machine body is provided with a pipe bending mechanism through a connecting plate, the pipe bending mechanism comprises a sliding component mounted on one side of the connecting plate, and one side of the sliding component is provided with a connecting seat. An auxiliary assembly and a rotating assembly located on one side of the auxiliary assembly are sequentially arranged in the connecting base, pipe bending dies are arranged at the top ends of the sliding assembly and the rotating assembly, and die fixing assemblies are arranged at the top ends of the pipe bending dies. According to the utility model, the auxiliary component is arranged, so that the pipe to be bent can be preheated according to the material of the pipe, the bending strength of the pipe is reduced through preheating, the force required for bending is reduced, the risk of breakage or deformation of the pipe is reduced, and meanwhile, the intermediate frequency heater can be protected when the pipe which does not need to be heated is bent; and the service life is shortened due to damage.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe bending machines, in particular to a pipe bending device in a multi-mode pipe bending machine. Background Art

[0002] With the continuous development of modern science and technology, pipe bending technology has been widely used in various production industries. The pipe bending machine using pipe bending technology has become an irreplaceable mechanical equipment in industrial production. The pipe bending machine includes a pipe bending machine frame, a feeding trolley arranged on the pipe bending machine frame, and a pipe bending mechanism arranged on the pipe bending machine frame. The pipe bending mechanism in the pipe bending machine is the core part of the machine for bending processing, and is mainly responsible for achieving precise bending of the pipe.

[0003] For example, Chinese patent CN212551175U discloses a pipe bending device in a multi-mode pipe bending machine, including: a frame, a connecting plate that can slide up and down is arranged on the frame, a head seat that can slide left and right is arranged on the connecting plate, a main shaft is arranged on the head seat, a number of wheel molds of different specifications are stacked on the main shaft, a pipe bending arm is connected to the main shaft, and a number of clamping molds of different specifications are arranged on the pipe bending arm, which can not only improve the quality of pipe bending, but also improve the efficiency of pipe bending.

[0004] However, the above-mentioned pipe bending devices cannot preheat the pipes when bending them. When encountering pipes with higher strength and thickness, the pipes may break or deform when bending directly, thereby reducing the quality of the bent pipes.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] In view of the problems in the related technology, the utility model proposes a pipe bending device in a multi-mode pipe bending machine to overcome the above technical problems existing in the existing related technology.

[0007] To this end, the specific technical solutions adopted by the utility model are as follows:

[0008] A pipe bending device in a multi-mode pipe bending machine comprises a pipe bending machine body, a pipe bending mechanism is arranged on one side of the pipe bending machine body through a connecting plate, the pipe bending mechanism comprises a sliding component installed on one side of the connecting plate, a connecting seat is arranged on one side of the sliding component, an auxiliary component and a rotating component located on one side of the auxiliary component are arranged in sequence inside the connecting seat, a pipe bending mold is arranged on the top of the sliding component and the rotating component, and a mold fixing component is arranged on the top of the pipe bending mold; the auxiliary component comprises a sliding cavity opened on the top of the connecting seat, a screw rod and a fixing rod are arranged inside the sliding cavity, and one side of the screw rod is provided with a screw rod. The side is connected with the output shaft of the servo motor, and the servo motor is installed on one side of the connecting seat, the outer sides of the screw rod and the fixed rod are sleeved with a sliding plate, and the top of the sliding plate is provided with a baffle; the auxiliary component also includes two groups of electric telescopic rods one arranged inside the connecting seat, the top of the electric telescopic rod one is provided with a connecting plate, and the bottom of the connecting plate is provided with two groups of sliding sleeves, and the sliding sleeves are sleeved inside the connecting rod; the connecting rod is installed on one side of the two groups of electric telescopic rods one, and medium frequency control cabinets are provided on both sides of the top of the connecting plate, and medium frequency heaters are provided on both sides of the medium frequency control cabinet.

[0009] Furthermore, in order to make the pipe bending mechanism applicable to pipes of different diameters and materials, and to flexibly respond to the processing requirements of pipes of various specifications, and to ensure that a pipe bending mold matching the pipe is used during the pipe bending process, thereby improving the quality and accuracy of the pipe bending, the mold fixing assembly includes a connecting frame installed on the top of the sliding assembly and one side of the rotating assembly, and an electric telescopic rod 2 is arranged in the middle of the connecting frame, and the outer side of the electric telescopic rod 2 is connected to a support through a connecting shaft, and the bottom end of the support is respectively connected to the sliding assembly and the rotating assembly through bolts, and a connecting seat is arranged in the middle of the support, and the connecting shaft is connected to the inside of the connecting seat;

[0010] Furthermore, connecting rods are provided on both sides of the connecting shaft, and the two sets of connecting rods are connected to the electric telescopic rod 2 through a stopper, and the bottom end of the stopper is connected to the connecting seat.

[0011] Furthermore, a connecting rod is provided at the middle of the top end of the connecting seat, and an inserting rod is provided on one side of the connecting rod through a transfer shaft.

[0012] The beneficial effects of the utility model are:

[0013] 1. The utility model has a simple structure and is easy to operate. By arranging auxiliary components and mold fixing components, it can not only reduce the force required for bending during the pipe bending process, reduce the risk of pipe breakage or deformation, but also facilitate the replacement of the pipe bending mold.

[0014] 2. The utility model can preheat the pipe to be bent according to its material by setting auxiliary components. The preheating can reduce the bending strength of the pipe, reduce the force required for bending, and reduce the risk of pipe breakage or deformation. The servo motor drives the baffle to slide, which can protect the medium frequency heater when bending the pipe that does not need to be heated, avoiding damage to it and reducing its service life.

[0015] 3. The utility model uses a mold fixing component to make the pipe bending mechanism suitable for pipes of different diameters and materials, and can flexibly respond to the processing needs of pipes of various specifications, ensuring that a pipe bending mold matching the pipe is used during the pipe bending process, thereby improving the quality and accuracy of the pipe bending. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is one of the structural schematic diagrams of a pipe bending device in a multi-mode pipe bending machine according to an embodiment of the utility model;

[0018] Figure 2 This is a second structural schematic diagram of a pipe bending device in a multi-mode pipe bending machine according to an embodiment of the utility model;

[0019] Figure 3 yes Figure 2 A partial enlarged view of the middle A;

[0020] Figure 4 It is a structural schematic diagram of a pipe bending device according to an embodiment of the utility model;

[0021] Figure 5 yes Figure 4 A partial enlarged view of point C in the middle;

[0022] Figure 6 It is a schematic diagram of the interior of a connecting seat in a pipe bending device in a multi-mode pipe bending machine according to an embodiment of the utility model;

[0023] Figure 7 yes Figure 6 A partial enlarged view of point B in the middle;

[0024] Figure 8 It is a structural schematic diagram of a mold fixing assembly in a pipe bending device in a multi-mode pipe bending machine according to an embodiment of the utility model;

[0025] Fig. 9 It is a schematic diagram of an exploded view of a mold fixing assembly in a pipe bending device in a multi-mode pipe bending machine according to an embodiment of the utility model.

[0026] In the figure:

[0027] 1. Pipe bending machine body; 2. Connecting plate; 3. Pipe bending mechanism; 4. Sliding assembly; 5. Connecting seat; 6. Auxiliary assembly; 601. Sliding cavity; 602. Screw rod; 603. Fixed rod; 604. Servo motor; 605. Sliding plate; 606. Baffle; 607. Electric telescopic rod 1; 608. Intermediate frequency heater; 609. Connecting plate; 610. Sliding sleeve; 611. Connecting rod; 612. Intermediate frequency control cabinet; 7. Rotating assembly; 8. Pipe bending mold; 9. Mold fixing assembly; 901. Connecting frame; 902. Electric telescopic rod 2; 903. Connecting shaft; 904. Support; 905. Connecting seat; 906. Connecting shaft; 907. Connecting rod; 908. Block; 909. Connecting rod; 910. Adapter shaft; 911. Insert rod; 912. Bolt. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, a pipe bending device in a multi-mode pipe bending machine is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-Figure 9 As shown, the pipe bending device in the multi-mode pipe bending machine according to the embodiment of the utility model includes a pipe bending machine body 1, and a pipe bending mechanism 3 is arranged on one side of the pipe bending machine body 1 through a connecting plate 2. The pipe bending mechanism 3 includes a sliding component 4 installed on one side of the connecting plate 2, and a connecting seat 5 is arranged on one side of the sliding component 4. An auxiliary component 6 and a rotating component 7 located on one side of the auxiliary component 6 are arranged in sequence inside the connecting seat 5. A pipe bending mold 8 is arranged at the top of the sliding component 4 and the rotating component 7. Specifically, the sliding component 4 and the rotating component 7 belong to mature technologies in this field, so they are not described in detail here. A mold fixing component 9 is arranged at the top of the pipe bending mold 8.

[0031] It needs to be explained that the pipe bending machine body 1 is a mechanical equipment specially used for bending pipes. Its working principle mainly relies on applying external force to the pipe to cause it to bend and deform to achieve a predetermined bending angle and radius. According to different operating methods and functions, pipe bending machines can be divided into mechanical pipe bending machines, hydraulic pipe bending machines, CNC pipe bending machines, rotary bending pipe bending machines, etc.

[0032] Taking the CNC pipe bending machine as an example, its working principle is mainly based on CNC technology (numerical control technology). The bending process is controlled by programming to achieve precise bending of the pipe. The specific principle includes the following links:

[0033] The operator needs to program and set according to the requirements of the pipe bending, such as bending angle, bending radius and number of bends. These parameters are input into the control system of the CNC pipe bending machine. Before starting processing, the CNC pipe bending machine will automatically position the pipe to ensure that the starting position of the pipe meets the requirements in the programming.

[0034] According to the preset program, the CNC pipe bender controls the movement of the bending die and the supporting die through its drive system (motor, hydraulic system or servo motor), which is equivalent to the sliding assembly 4 and the rotating assembly 7 in the utility model. The pipe is fixed during the bending process, and the pipe bender body 1 automatically completes the bending operation according to the required bending angle and radius. During the whole process, the control system will accurately control the bending speed and pressure to ensure the accuracy and quality of the bending.

[0035] In one embodiment, for the auxiliary component 6, the auxiliary component 6 includes a sliding cavity 601 opened at the top of the connecting seat 5, a screw rod 602 and a fixed rod 603 are arranged inside the sliding cavity 601, one side of the screw rod 602 is connected to the output shaft of the servo motor 604, and the servo motor 604 is installed on one side of the connecting seat 5, and a sliding plate 605 is sleeved on the outer side of the screw rod 602 and the fixed rod 603, and a baffle 606 is arranged on the top of the sliding plate 605; the auxiliary component 6 also includes two groups of electric telescopic rods 607 arranged inside the connecting seat 5, a connecting plate 609 is arranged at the top of the electric telescopic rod 607, and two groups of sliding sleeves 610 are arranged at the bottom of the connecting plate 609. , and the sliding sleeve 610 is sleeved inside the connecting rod 611; the connecting rod 611 is installed on one side of the two sets of electric telescopic rods 607, and the intermediate frequency control cabinet 612 is arranged on both sides of the top of the connecting plate 609. Specifically, the intermediate frequency heater 608 is arranged on both sides of the intermediate frequency control cabinet 612 through the wire, so that the pipe to be bent can be preheated according to the material of the pipe. The preheating reduces the bending strength of the pipe and reduces the force required for bending, which can reduce the risk of pipe breakage or deformation. The baffle 606 is driven to slide by the servo motor 604, which can protect the intermediate frequency heater 608 when bending the pipe that does not need to be heated, so as to avoid damage to it and reduce its service life.

[0036] It should be explained that a medium frequency heater is a device that uses medium frequency (generally in the range of 1kHz to 10MHz) current to generate heat. It is widely used in the field of industrial heating, especially in metal processing, heat treatment, welding and other processes. The core principle of medium frequency heating is electromagnetic induction, in which an alternating current flows through a coil (induction coil), generating a changing magnetic field, which in turn generates an induced current (i.e. eddy current) in a conductive material (such as metal). The eddy current generates heat inside the material, thereby heating the material.

[0037] The working principle of the auxiliary component 6 is as follows: the operator starts the servo motor 604 through the console, and then the screw 602 rotates under the drive of the servo motor 604, and during the rotation, the sliding plate 605 is driven to move horizontally inside the sliding cavity 601, thereby driving the baffle 606 at the top of the sliding plate 605 to move, and when the baffle 606 moves out of the top of the connecting seat 5, the electric telescopic rod 607 is started, and the connecting plate 609 is driven to move upward under the action of the two groups of electric telescopic rods 607. During the movement, the sliding sleeve 610 slides inside the connecting rod 611 to avoid tilting during the upward movement. When the pipe can pass through the medium frequency heater 608 and the pipe can be heated by the medium frequency heater 608, the movement stops.

[0038] In one embodiment, for the above-mentioned mold fixing assembly 9, the mold fixing assembly 9 includes a connecting frame 901 installed on the top of the sliding assembly 4 and one side of the rotating assembly 7, and an electric telescopic rod 902 is arranged in the middle of the connecting frame 901. The outer side of the electric telescopic rod 902 is connected to a support 904 through a connecting shaft 903. The bottom end of the support 904 is connected to the sliding assembly 4 and the rotating assembly 7 through a bolt 912. A connecting seat 905 is arranged in the middle of the support 904, and a connecting shaft 906 is connected to the inside of the connecting seat 905; connecting rods 907 are arranged on both sides of the connecting shaft 906, and the two sets of connecting rods 907 are arranged on both sides of the connecting shaft 906. 07 is connected to the electric telescopic rod 2 902 through a block 908, and the bottom end of the block 908 is connected to the connecting seat 905; a connecting rod 909 is arranged in the middle of the top of the connecting seat 905, and a plug rod 911 is arranged on one side of the connecting rod 909 through a transfer shaft 910, and a socket matched with the plug rod 911 is arranged at the position of the specific sliding component 4 and the rotating component 7, so that the pipe bending mechanism 3 can be suitable for pipes of different diameters and materials, and can flexibly respond to the processing needs of pipes of various specifications, ensuring that a pipe bending mold 8 matching the pipe is used in the pipe bending process, thereby improving the quality and accuracy of the pipe bending.

[0039] The working principle of the mold fixing assembly 9 is as follows: when the pipe bending mold 8 needs to be replaced, the electric telescopic rod 2 902 is started through the external console, and then the stopper 908 in the middle of the connecting rod 907 is driven to move in the shortening direction under the shortening effect of the electric telescopic rod 2 902, and in the process of movement, the connecting rod 909 at its bottom end is driven to move with it, and then the connecting rod 909 drives the outer plug rod 911 to lift up, and after the plug rod 911 is lifted up, it leaves the inside of the pipe bending mold 8, thereby disconnecting from the pipe bending mold 8, and the pipe bending mold 8 is in an independent state, and can be replaced with a pipe bending mold 8 of different sizes, materials, and sizes as needed.

[0040] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0041] In actual application, the staff transfers the pipe to the pipe bending mechanism 3 through the mobile clamping part of the pipe bending machine body 1, and then uses the mold fixing component 9 to replace the corresponding pipe bending mold 8 according to the diameter, size and material of the pipe to avoid deviation in the process of bending and cause bending failure. After the replacement is completed, it is determined whether preheating is required before bending according to the material of the pipe. If preheating is required, the auxiliary component is turned on and the auxiliary component 6 is used to preheat the pipe in advance. After the preheating is completed, the next step is carried out. If preheating is not required, the auxiliary component 6 and the rotating component 7 are used to bend the pipe directly according to the required shape.

[0042] In summary, with the aid of the above technical solution of the utility model, the utility model has a simple structure and is easy to operate. By setting the auxiliary component 6 and the mold fixing component 9, it can not only reduce the force required for bending during the pipe bending process, reduce the risk of pipe breakage or deformation, but also facilitate the replacement of the pipe bending mold 8. The utility model can preheat the pipe to be bent according to the material of the pipe by setting the auxiliary component 6, reduce the bending strength of the pipe by preheating, reduce the force required for bending, and reduce the risk of pipe breakage or deformation. The servo motor 604 drives the baffle 606 to slide, and the intermediate frequency heater 608 can be protected when bending the pipe that does not need to be heated, so as to avoid damage to it and reduce its service life. The utility model uses the mold fixing component 9 to make the pipe bending mechanism 3 suitable for pipes of different diameters and materials, and can flexibly respond to the processing requirements of pipes of various specifications, ensuring that the pipe bending mold 8 matching the pipe is used during the pipe bending process, thereby improving the quality and accuracy of the pipe bending.

[0043] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pipe bending device in a multi-mode pipe bending machine, comprising a pipe bending machine body, one side of which is provided with a pipe bending mechanism through a connecting plate, characterized in that: The pipe bending mechanism includes a sliding component installed on one side of the connecting plate, a connecting seat is provided on one side of the sliding component, an auxiliary component and a rotating component located on one side of the auxiliary component are sequentially provided inside the connecting seat, a pipe bending mold is provided on the top of the sliding component and the rotating component, and a mold fixing component is provided on the top of the pipe bending mold; the auxiliary component includes a sliding cavity opened at the top of the connecting seat, a screw rod and a fixing rod are provided inside the sliding cavity, one side of the screw rod is connected to the output shaft of the servo motor, and the servo motor is installed on one side of the connecting seat, a sliding plate is sleeved on the outer side of the screw rod and the fixing rod, and a baffle is provided on the top of the sliding plate; the auxiliary component also includes two groups of electric telescopic rods one arranged inside the connecting seat, a connecting plate is provided at the top of the electric telescopic rod one, and two groups of sliding sleeves are provided at the bottom end of the connecting plate, and the sliding sleeve is sleeved inside the connecting rod; the connecting rod is installed on one side of the two groups of the electric telescopic rods one, and intermediate frequency control cabinets are provided on both sides of the top of the connecting plate, and intermediate frequency heaters are provided on both sides of the intermediate frequency control cabinet.

2. The pipe bending device in a multi-mode pipe bending machine according to claim 1, characterized in that: The mold fixing assembly includes a connecting frame installed on the top of the sliding assembly and one side of the rotating assembly, an electric telescopic rod 2 is arranged in the middle of the connecting frame, the outer side of the electric telescopic rod 2 is connected to a support via a connecting shaft, the bottom end of the support is respectively connected to the sliding assembly and the rotating assembly via bolts, a connecting seat is arranged in the middle of the support, and the interior of the connecting seat is connected to a connecting shaft.

3. The pipe bending device in a multi-mode pipe bending machine according to claim 2, characterized in that: Connecting rods are arranged on both sides of the connecting shaft, and the two groups of connecting rods are connected to the second electric telescopic rod through a stopper, and the bottom end of the stopper is connected to the connecting seat.

4. The pipe bending device in a multi-mode pipe bending machine according to claim 3, characterized in that: A connecting rod is arranged at the middle part of the top end of the connecting seat, and an inserting rod is arranged at one side of the connecting rod through a transfer shaft.

Citation Information

Patent Citations

  • Pipe bending device in multi-mode pipe bending machine

    CN212551175U