Novel aeration assembly processing equipment

By designing a new type of aeration component processing equipment and utilizing the design of U-shaped bolts and drill mounting brackets, the adjustability of the drill is realized, which solves the problem of insufficient construction accuracy in the existing technology and improves the aeration system. The balance and oxygen provide the effect.

CN222385962UActive Publication Date: 2025-01-24SHANDONG HENGKUN ENVIRONMERTAL ENG CO LTD
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Patent Information

Application Number
CN202421034918.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The installation configuration of existing aeration components has the problem that construction accuracy is difficult to meet technical standards, which affects the balance of the gas distribution system and the oxygen supply effect.

Method used

A new type of aerated component processing equipment is designed, including template racks, linear mobile components, racks, and driver components. The design of the drilling device can be adjusted through the design of the U -shaped bolt and drilling capacity. The structure of the guide rail and slider components improves the coaxiality and assembly accuracy of the hole.

Benefits of technology

The coaxiality and assembly accuracy of the aeration membrane tube holes are improved, the assembly difficulty and cost are reduced, and the balance and oxygen supply effect of the gas distribution system are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

Novel aeration assembly processing equipment comprises a template frame which is in a groove shape with a downward opening and is used for fixing an aeration membrane tube, and guide holes are formed in the two sides of the template frame; the linear moving assembly comprises a guide rail and a sliding block assembly which are in sliding fit, and the guide rail is vertically fixed to the top face of the formwork frame; the two sliding block assemblies are symmetrically arranged with the template frame as the center, a drilling device is fixed to each sliding block assembly, and drill bits of the drilling devices are in sliding fit with the guide holes. The rack is fixed on the template frame; the driving assembly is connected to the rack and used for driving the sliding block assemblies to move in the opposite direction or the reverse direction. The sliding block assembly comprises a sliding block which is arranged on the upper portion of the guide rail in a sliding mode, a drilling device installation frame is connected to the sliding block and is a right-angle bent piece, the top of the drilling device installation frame is connected with the top face of the sliding block, a first connecting hole is formed in the side face of the drilling device installation frame and is a vertically-extending oblong hole, and a drilling device is connected with the first connecting hole in a vertically-adjustable mode through a U-shaped bolt. The drilling device can be adjusted up and down and back and forth, the assembly difficulty is reduced, and the assembly efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aeration component processing, in particular to novel aeration component processing equipment. Background Art

[0002] In the process of sewage treatment, the biochemical stage cannot be separated from the aeration system. The assembly level of the aerator assembly directly affects the aeration effect, and even affects the service life of the membrane and the effluent quality of the sewage treatment plant, causing great economic losses to users. The aerator assembly is generally composed of a frame, an aeration membrane tube and accessories. The aeration membrane tube is fixed on the air distribution pipe frame. In order to implement the installation of the aeration membrane tube, it is necessary to open a pair of perforations on both sides of the air distribution pipe of the aeration assembly, and the dimensional accuracy and coaxiality of the two holes are required to be high.

[0003] The installation configuration of the existing aerator assembly mainly adopts manual operation method. One person is responsible for controlling the template groove and mastering the horizontality, and the other two people use hand drills to drill holes on both sides of the air distribution pipe at the same time. The construction accuracy is difficult to meet the requirements of technical standards, which affects the balanced supply of oxygen to the biochemical pool by the air distribution system. For this reason, patent document CN114074349A discloses a high-precision perforation device, but the device has a complex structure, many transmission components, and the drill cannot be adjusted up and down, front and back, and cannot be accurately aligned with the guide hole on the template frame. For this reason, it has been optimized to facilitate assembly and simplify the overall structure. Utility Model Content

[0004] In view of the problems and shortcomings in the prior art, the utility model provides a novel aeration component processing equipment.

[0005] The technical solution of this utility model is as follows:

[0006] A new type of aeration component processing equipment, comprising:

[0007] The template frame is in the shape of a groove with the opening facing downwards, used to fix the aeration membrane tube, and has guide holes on both sides;

[0008] The linear moving assembly includes a guide rail and a slider assembly that are slidably matched, and the guide rail is vertically fixed on the top surface of the template frame; the slider assembly is symmetrically arranged with the template frame as the center, and a drill is fixed on each slider assembly, and the drill bit of the drill is slidably matched with the guide hole;

[0009] A frame is fixed on the template frame; a driving assembly is connected to the frame and is used to drive the slider assembly to move toward or in the opposite direction;

[0010] The slider assembly includes a slider, which is slidably arranged on the upper part of the guide rail, and is connected to a drill mounting frame. The drill mounting frame is a right-angle bent part, and the top is connected to the top surface of the slider. A first connecting hole is provided on the side, which is a vertically extending oblong hole. The drill is adjustably connected to the first connecting hole up and down by a U-shaped bolt.

[0011] During installation, the drill is fixed to the drill mounting frame by a U-bolt. When the drill bit of the drill cannot be aligned with the guide hole up and down, the nut on the U-bolt is loosened, and the drill is driven to move up and down along the first connecting hole. When the drill bit of the drill is aligned with the guide hole, the nut at the end of the U-bolt is tightened to fix it, thereby realizing the up and down adjustment of the drill, reducing the difficulty of assembly and improving the efficiency of assembly.

[0012] In a specific embodiment, the driving assembly includes a driving rod, the middle part of which is rotatably connected to the frame, and is located above the template frame and is arranged parallel to the guide rail; the two ends are equal in length and are provided with threads with opposite rotation directions; the driving rod is driven by a motor to rotate forward and reverse, and the two ends are respectively connected by a first nut and a second nut and drag the slider assembly. The first nut and the second nut are connected to the drill mounting frame through a connecting piece. Specifically, the connecting piece is fixed to the top surface of the drill mounting frame, and the side surface is connected to the first nut or the second nut. The first nut and the second nut are respectively matched with the threads at the two ends of the driving rod, and the threads have opposite rotation directions.

[0013] The driving rod adopts a stud with opposite threads at both ends, which has better coaxiality than two screws, thereby reducing the cumulative error, reducing the coaxiality error of the slider assembly on both sides of the template frame, thereby improving the coaxiality of the two drills connected to the slider assembly, and finally improving the coaxiality of the two holes opened on the aeration membrane tube, thereby reducing the assembly error and improving the balance of oxygen provided by the air system to the biochemical pool. At the same time, the gear reversing mechanism is removed, the transmission components are reduced, the motor is directly connected to the driving rod, the structure is simplified, and the processing and assembly costs are reduced, thereby reducing the production cost.

[0014] In a specific embodiment, the frame includes a vertical support and a horizontal support, the vertical support is connected to the template frame and extends upward, the horizontal support is fixed at the top thereof, and the driving rod is installed on the vertical support. The driving rod is rotatably connected to the vertical support through a bearing.

[0015] In a specific embodiment, the top surface of the drill mounting frame is provided with a second connection hole, which is an oblong hole with a length perpendicular to the guide rail and is connected to the top surface of the slider in an adjustable forward and backward manner. Specifically, the top surface of the slider is provided with a threaded hole, and a screw passes through the second connection hole to connect with the threaded hole on the slider. The front and rear position of the drill mounting frame is adjusted through the second connection hole to achieve alignment with the guide hole.

[0016] The connecting piece is a right-angle piece, the rear side of which is fixedly connected to the first nut or the second nut, and the top surface is provided with a third connecting hole, which is an oblong hole with a length perpendicular to the guide rail, and is used to connect with the top surface of the drill mounting frame. Specifically, the width of the connecting piece is smaller than the width of the drill mounting frame, and the middle part is provided with a third connecting hole, and the top surface of the drill mounting frame is provided with a circular hole, which is connected by bolts and nuts. The above-mentioned second connecting holes are arranged in parallel and spaced apart, and the connecting piece is located between the two second connecting holes.

[0017] Two guide sleeves are symmetrically arranged on both sides of the template frame and are coaxially arranged with the guide hole for sliding cooperation with the drill bit of the drill, so that the drill bit can enter the guide hole along the guide sleeve.

[0018] The beneficial effects of the utility model are:

[0019] 1) During installation, the drill is fixed to the drill mounting frame by a U-shaped bolt. When the drill bit of the drill cannot be aligned with the guide hole, the nut on the U-shaped bolt is loosened, and the drill is driven to move up and down along the first connecting hole. When the drill bit of the drill is aligned with the guide hole, the nut at the end of the U-shaped bolt is tightened to fix it, thereby realizing the up and down adjustment of the drill, reducing the difficulty of assembly and improving the assembly efficiency.

[0020] 2) By setting the second connecting hole on the top of the drill mounting frame, it is convenient to adjust the drill mounting frame forward and backward, thereby driving the drill to move forward and backward, realizing that the drill can be adjusted up and down, forward and backward, and the adapter can be adjusted left and right on the guide rail, further reducing the difficulty of assembly and improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a front view structural schematic diagram of an embodiment;

[0022] Figure 2 for Figure 1 AA section view;

[0023] Figure 3 It is a left sectional view of the connection between the drill support, the drill and the connecting piece;

[0024] 1. Formwork frame; 11. Guide hole; 12. Guide sleeve; 2. Guide rail; 3. Slider assembly; 31. Drill mounting frame; 311. First connecting hole; 312. Second connecting hole; 32. Slider; 4. Drill; 41. Drill bit; 5. Frame; 51. Vertical bracket; 52. Horizontal bracket; 6. Drive assembly; 61. Motor; 62. Drive rod; 63. First nut; 64. Second nut; 7. Connector; 71. Third connecting hole; 8. Aeration membrane tube. DETAILED DESCRIPTION

[0025] The following will further describe the technical means adopted to achieve the predetermined inventive purpose of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0026] See also Figure 1 and Figure 2 As shown, a novel aeration component processing equipment comprises:

[0027] The template frame 1 has a cross section in the shape of a groove with an opening facing downwards, and is used to fix the aeration membrane tube 8, and has guide holes 11 on both sides;

[0028] A linear motion assembly, comprising a guide rail 2 and a slider assembly 3, wherein the guide rail 2 is fixed on the top surface of the template frame 1, and the extension direction is perpendicular to the length direction of the template frame 1; the slider assembly 3 is slidably matched with the guide rail 2, and two pieces are arranged with the template frame 1 as the symmetric center; two drills 4 are symmetrically arranged on the two slider assemblies 3, and the drill bit 41 of the drill 4 is slidably matched with the guide hole 11, and can move toward each other along the guide hole 11 to perform drilling processing on the aeration membrane tube 8 when the drill 4 is started; specifically, the drill can be a hand electric drill, the drill bit ends of the two hand electric drills are arranged oppositely, the drill bit is coaxial with the guide hole, and one end of the handle is fixed on the slider assembly;

[0029] The frame 5 is fixed on the template frame 1; the driving assembly 6 is used to drive the slider assembly 3 to move toward or in the opposite direction;

[0030] See also Figure 1-Figure 3 As shown, the slider assembly 3 includes a slider 32, which is slidably arranged on the upper part of the guide rail 2, and is connected to a drill mounting frame 31. The drill mounting frame 31 is a right-angle bent part, and the top is connected to the top surface of the slider 32. A first connecting hole 311 is provided on the side, which is a vertically extending oblong hole. The drill 4 is adjustably connected to the first connecting hole 311 up and down by a U-shaped bolt.

[0031] See also Figure 1 and Figure 2 As shown, the driving assembly 6 includes a driving rod 62, the middle of which is rotatably connected to the frame 5, and is located above the template frame 1, and is arranged parallel to the guide rail 2; the two ends are equal in length and are provided with threads with opposite rotation directions; the driving rod 62 is driven by the motor 61 to rotate forward and reverse, and the two ends are respectively connected through the first nut 63 and the second nut 64 to drag the slider assembly 3. The first nut 63 and the second nut 64 are connected to the drill mounting frame 31 through the connecting member 7. Specifically, the connecting member 7 is fixed to the top surface of the drill mounting frame 31, and the side surface is connected to the first nut 63 or the second nut 64, and the first nut 63 and the second nut 64 are respectively matched with the two ends of the driving rod 62, and the rotation directions of the threads are opposite.

[0032] See also Figure 1As shown, in a specific embodiment, the frame 5 includes a vertical bracket 51 and a horizontal bracket 52, the vertical bracket 51 is connected to the template frame 1 and extends upward, the horizontal bracket 52 is fixed at its top, and the driving rod 62 is installed on the vertical bracket 51. The driving rod 62 is rotatably connected to the vertical bracket 51 through a bearing. The length of the guide rail 2 is not less than the length of the driving rod 62.

[0033] See also Figure 2 and Figure 3 As shown, in a specific embodiment, the top surface of the drill mounting frame 31 is provided with a second connection hole 312, which is an oblong hole with a length perpendicular to the guide rail 2, and is connected to the top surface of the slider 32 in an adjustable forward and backward manner. Specifically, the top surface of the slider 32 is provided with a threaded hole, and a screw passes through the second connection hole 312 and is connected to the threaded hole on the slider 32. The front and rear position of the drill mounting frame 31 is adjusted through the second connection hole 312 to achieve alignment with the guide hole 11.

[0034] See also Figure 2 and Figure 3 As shown, the connecting member 7 is a right-angled member, the rear side of which is fixedly connected to the first nut 63 or the second nut 64, and the top surface is provided with a third connecting hole 71, which is an oblong hole with a length perpendicular to the guide rail 2, and is used to connect with the top surface of the drill mounting frame 31. Specifically, the width of the connecting member 7 is smaller than the width of the drill mounting frame, and the middle part is provided with the third connecting hole 71, and the top surface of the drill mounting frame 31 is provided with a round hole, which is connected by bolts and nuts. The above-mentioned second connecting holes 312 are arranged in parallel and spaced apart, and the connecting member 7 is located between the two second connecting holes 312.

[0035] As shown in FIG. 1 , two guide sleeves 12 are symmetrically arranged on both sides of the template frame 1 , and are coaxially arranged with the guide hole 11 , so as to slide with the drill bit 41 of the drill 4 , so as to facilitate the drill bit 41 to enter the guide hole 11 along the guide sleeve 12 .

[0036] Working principle: one end of the driving rod 62 is a left-handed thread, and the other end is a right-handed thread. The first nut 63 and the second nut 64 can move toward or in the opposite direction under the rotation drive of the driving rod 62. When it is necessary to punch a hole in the aeration membrane tube 8, the motor 61 is started, and the driving rod 62 is rotated, so that the first nut 63 and the second nut 64 move toward each other, and drive the drill 4 to move toward each other, and start the drill 4 at the same time to punch a hole in the aeration membrane tube 8. Specifically, the drill 4 can be an electric drill, and the drilling operation is started by the motor 61. After the drilling operation is completed, the motor 61 is reversed, and the first nut 63 and the second nut 64 move in the opposite direction, driving the drill 4 to move in the opposite direction and separate.

[0037] When the present embodiment is installed with a new type, the drill is fixed to the drill mounting frame by a U-shaped bolt. When the drill bit of the drill cannot be aligned with the guide hole, the nut on the U-shaped bolt is loosened, and the drill is driven to move up and down along the first connecting hole. When the drill bit with the drill is aligned with the guide hole, the nut at the end of the U-shaped bolt is tightened to fix it, thereby realizing the up and down adjustment of the drill, reducing the assembly difficulty and improving the assembly efficiency. The second connecting hole at the top of the drill mounting frame is provided to facilitate the front and back adjustment of the drill mounting frame, thereby driving the drill to move back and forth, realizing the up and down front and back adjustment of the drill, and the left and right adjustment of the adapter on the guide rail, further reducing the assembly difficulty and improving the assembly efficiency.

[0038] The above is a preferred embodiment of the present invention, but the present invention is not limited to the above embodiments and examples. Various changes, equivalent substitutions, improvements, etc. made within the knowledge scope of those skilled in the art without departing from the concept of the present invention should be included in the protection scope of the present invention.

Claims

1. A new type of aeration component processing equipment, comprising: The template frame (1) is in the shape of a groove with its opening facing downwards, and is used to fix the aeration membrane tube (8), and has guide holes (11) on both sides; A linear motion assembly comprises a guide rail (2) and a slider assembly (3) that are slidably matched, wherein the guide rail is vertically fixed to the top surface of the template frame (1); two slider assemblies (3) are symmetrically arranged with the template frame as the center, and a drill (4) is fixed on each slider assembly, wherein the drill bit of the drill is slidably matched with the guide hole (11); A frame (5) is fixed on the template frame; a driving assembly (6) is connected to the frame (5) and is used to drive the slider assembly (3) to move toward or in the opposite direction; It is characterized in that The slider assembly (3) comprises a slider which is slidably arranged on the upper part of the guide rail (2) and is connected to a drill mounting frame (31). The drill mounting frame (31) is a right-angle bent part, the top of which is connected to the top surface of the slider, and the side of the slider is provided with a first connecting hole (311), which is a vertically extending oblong hole. The drill (4) is connected to the first connecting hole (311) in an upward and downward adjustable manner via a U-shaped bolt.

2. The processing equipment according to claim 1, characterized in that: The driving assembly (6) comprises a driving rod (62), the middle part of which is rotatably connected to the frame (5), is located above the template frame (1), and is arranged parallel to the guide rail (2) at intervals; both ends are of equal length and are provided with threads with opposite rotation directions; the driving rod (62) is driven by the motor (61) to rotate forward and reverse, and the two ends are respectively connected through a first nut (63) and a second nut (64) to drag the slider assembly (3).

3. The processing equipment according to claim 2, characterized in that: The first nut (63) and the second nut (64) are connected to the drill mounting frame (31) via a connecting piece (7).

4. The processing equipment according to claim 3, characterized in that: The frame (5) comprises a vertical support (51) and a horizontal support, wherein the vertical support (51) is connected to the template frame (1) and extends upward, the horizontal support (52) is fixed at the top end thereof, and the driving rod (62) is rotatably connected to the vertical support (51) via a bearing.

5. The processing equipment according to claim 4, characterized in that: The top surface of the drill (4) bracket is provided with a second connection hole (312), which is an oblong hole with a length perpendicular to the guide rail (2) and is connected to the top surface of the slider in an adjustable forward and backward manner.

6. The processing equipment according to claim 5, characterized in that The connecting piece (7) is a right-angle piece, the rear side of which is fixedly connected to the first nut (63) or the second nut (64), and the top surface is provided with a third connecting hole (71), which is an oblong hole with a length perpendicular to the guide rail (2) and is used to connect to the top surface of the drill mounting frame (31).

7. The processing equipment according to any one of claims 1 to 6, characterized in that: Two guide sleeves are symmetrically arranged on both sides of the template frame (1), coaxially arranged with the guide hole (11), and are used for sliding cooperation with the drill bit of the drill (4).

Citation Information

Patent Citations

  • Opposite punching equipment with high precision

    CN114074349A