Tool clamp for special-shaped part production
By using sliding rubber fixed columns and limit board card connection mechanisms in the tooling fixture produced by alien parts, the problem of manual adjustment time and processing errors in the process of positioning assembly and fixing in the process of positioning assembly and fixed Positioning and stable fixation improves processing efficiency and product quality.
Patent Information
- Application Number
- CN202420047672.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-01-09
AI Technical Summary
The tooling fixtures produced by traditional special-shaped parts are wasted time for manual adjustment during positioning, assembly and fixing, and may lead to errors and inaccuracies during processing, affecting production efficiency and product quality.
Design a tooling fixture for the production of alien parts. By sliding the rubber fixing column in the sliding hole, and using the card connection mechanism of the limited plate and the limit hole, the rapid positioning and stable fixation of the parts to ensure the processing process of the processing process to ensure the processing process Accurate positioning and stability.
The tooling fixture can significantly reduce the time of manual adjustment, improve processing efficiency, ensure the precise pairing and stability of parts in the processing process, reduce the rate of waste and rework, and improve the product's pass rate and production efficiency.
Smart Images

Figure CN222386766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling fixtures, in particular to a tooling fixture used for producing special-shaped parts. Background Art
[0002] In the production process of special-shaped parts, tooling and fixtures play a key role. Tooling and fixtures are specially designed and manufactured devices used to fix, position and support workpieces to ensure accuracy and stability during the processing. The production of special-shaped parts usually involves the manufacturing of parts with non-standard shapes, complex structures or special requirements. These parts may be made of various materials and have unique geometric features and dimensional requirements.
[0003] The positioning and assembly of traditional tooling and fixtures for the production of special-shaped parts need to be closely matched with the positioning holes and bottom surfaces of the parts. Therefore, the fixture design may not have automated positioning and fixing functions, which requires manual adjustment to achieve the ideal position. This adjustment process may be time-consuming and may reduce production efficiency. In addition, traditional tooling and fixtures for the production of special-shaped parts may have slight offsets during processing, which may affect the accuracy and consistency of the parts during the processing process, and may also cause inaccurate processing or non-compliance with requirements.
[0004] Therefore, those skilled in the art provide a fixture for producing special-shaped parts to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a tooling fixture for the production of special-shaped parts. The tooling fixture for the production of special-shaped parts slides a rubber fixing column in a sliding hole. When the rubber fixing column is tightly fitted with the workpiece, it is clamped with the limiting hole through a limiting plate. The workpiece can be stably supported during the clamping process, avoiding shaking or displacement of the workpiece, ensuring the stability and accuracy of the processing, and the clamping of the limiting plate and the limiting hole ensures that the workpiece is clamped in a predetermined position. This clamping method can provide a higher clamping force and firmness, ensuring that the workpiece will not move during operations such as turning, ensuring processing accuracy and safety. In addition, the material of the rubber fixing column has certain buffering properties, which can provide certain protection when it is tightly fitted with the workpiece, avoiding damage or scratches on the workpiece surface.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A tooling fixture for producing special-shaped parts, comprising a tooling fixture, wherein a support plate is fixedly connected to the lower part of the front end of the outer wall of the tooling fixture;
[0008] A fixing plate is fixedly connected to the front end of the upper surface of the supporting plate, and a positioning plate is arranged at the upper end of the fixing plate.
[0009] Through the above technical scheme, the first positioning hole and the second positioning hole are respectively assembled through the first positioning rod and the second positioning rod, the bottom surface of the part fits tightly with the bottom surface of the tooling, and the part processing hole is concentric with the outer circle of the tooling to achieve turning processing. In this way, the part can be quickly positioned and stably fixed, avoiding the time waste of manually adjusting the position. The design of the tooling fixture ensures the accurate positioning of the part and the tooling, reduces the error and adjustment times during the processing, thereby improving the processing efficiency, and the positioning assembly of the tooling fixture can ensure the precise alignment between the part and the tooling, so that the part remains stable during the processing. At the same time, the tight fit between the bottom surface of the part and the bottom surface of the tooling and the concentricity of the part processing hole and the outer circle of the tooling ensure that the precision requirements during the processing are met and the qualified rate of the product is improved. In mass production, the tooling fixture can be used multiple times without the need for adjustment each time, effectively saving manpower and time costs. In addition, since the accurate positioning and stability during the processing are guaranteed, the scrap rate and rework rate are reduced, further reducing the production cost.
[0010] Furthermore, the front end and the rear end of the upper surface of the fixing plate are both provided with a second positioning hole and a first positioning hole;
[0011] Through the above technical solution, by opening the second positioning hole and the first positioning hole on the front and rear ends of the upper surface of the fixed plate, a symmetrical positioning plate can be easily realized. By positioning in two directions, the position and posture of the symmetrical positioning plate can be ensured to be consistent.
[0012] Furthermore, a second positioning rod is snap-fitted inside the second positioning hole;
[0013] Through the above technical solution, the second positioning rod can be tightly fixed in the hole, thereby providing precise positioning. This snap-fit can eliminate looseness or swing between the positioning hole and the fixing rod, ensuring the positioning accuracy and stability of the workpiece during processing.
[0014] Furthermore, a workpiece is clamped and matched inside the positioning plate, and sliding holes are provided at the front ends of the outer walls on both sides of the positioning plate;
[0015] Through the above technical solution, the workpiece can be adjusted by moving the rubber fixing column in the sliding hole to ensure that the workpiece can be accurately positioned at the required position.
[0016] Furthermore, a rubber fixing column is slidably connected inside the sliding hole, and one end of the rubber fixing column close to the center of the positioning plate is tightly fitted with the outer wall of the workpiece;
[0017] Through the above technical solution, the rubber fixing column is closely fitted to the outer wall of the workpiece, so that the stability and fixation of the workpiece can be increased. The high compressibility of the rubber enables it to fully contact the surface of the workpiece and adapt to irregular surfaces. This fitting design can prevent the workpiece from accidentally moving or displacing during the processing process, ensuring that the workpiece maintains a stable positioning position.
[0018] Furthermore, a plurality of limiting holes are provided inside the rubber fixing column, and limiting rods are provided on both sides of the upper surface of the positioning plate;
[0019] Through the above technical solution, multiple positioning options can be provided through the multiple limiting holes inside the rubber fixing column. According to the size and shape of the workpiece, a suitable limiting hole can be selected for positioning. This can flexibly adapt to the positioning requirements of different workpieces and provide more position options, thereby increasing the flexibility and accuracy of positioning.
[0020] Furthermore, the limiting rods are all slidably connected to the inside of the limiting hole;
[0021] Through the above technical solution, flexible positioning adjustment can be achieved through the internal sliding connection between the limit rod and the limit hole. According to actual needs, the position of the limit rod in the limit hole can be adjusted to achieve fine-tuning and precise positioning of the workpiece, which makes the positioning process more flexible and convenient and can adapt to the positioning needs of different workpiece sizes and shapes.
[0022] Furthermore, a first positioning rod is snap-fitted inside the first positioning hole;
[0023] Through the above technical solution, the precise positioning function can be achieved through the internal snap-fitting of the first positioning hole, and the first positioning rod and the first positioning hole cooperate to form a tight connection, which can ensure the precise positioning of the connecting plate during the processing.
[0024] The utility model has the following beneficial effects:
[0025] 1. The utility model proposes a jig for producing special-shaped parts. Compared with the existing jigs for producing special-shaped parts, the jig for producing special-shaped parts is equipped with a first positioning hole and a second positioning hole through a first positioning rod and a second positioning rod respectively. The bottom surface of the part is closely fitted with the bottom surface of the jig, and the part processing hole is concentric with the outer circle of the jig to achieve turning processing. In this way, the part can be quickly positioned and stably fixed, avoiding the time waste of manually adjusting the position. The design of the jig ensures the accurate positioning of the part and the jig, reduces the error and adjustment times during the processing, and thus improves the processing efficiency. The rate is high, and the positioning and assembly of the jig can ensure the precise alignment between the part and the jig, so that the part remains stable during the processing. At the same time, the close fit between the bottom surface of the part and the bottom surface of the jig, as well as the concentricity of the part processing hole and the outer circle of the jig, ensure that the precision requirements in the processing are met and the qualified rate of the product is improved. In mass production, the jig can be used multiple times without adjustment each time, which effectively saves manpower and time costs. In addition, since the accurate positioning and stability in the processing process are guaranteed, the scrap rate and rework rate are reduced, which further reduces the production cost.
[0026] 2. The utility model proposes a tooling fixture for the production of special-shaped parts. Compared with the existing tooling fixtures for the production of special-shaped parts, the tooling fixture for the production of special-shaped parts uses a rubber fixing column sliding in a sliding hole. When the rubber fixing column is tightly fitted with the workpiece, it is clamped with the limiting hole through a limit plate. The workpiece can be stably supported during the clamping process, avoiding shaking or displacement of the workpiece, ensuring the stability and accuracy of the processing, and the clamping of the limit plate and the limiting hole ensures that the workpiece is clamped in a predetermined position. This clamping method can provide a higher clamping force and firmness, ensuring that the workpiece will not move during operations such as turning, ensuring processing accuracy and safety. In addition, the material of the rubber fixing column has certain buffering properties, which can provide certain protection when it is tightly fitted with the workpiece, avoiding damage or scratches on the workpiece surface.
[0027] 3. The utility model proposes a jig for producing special-shaped parts. Compared with the existing jigs and fixtures for producing special-shaped parts, the jig and fixture for producing special-shaped parts is reasonably compact, highly automated, widely applicable and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is an axonometric diagram of a fixture for producing special-shaped parts proposed by the utility model;
[0029] Figure 2 This is a partial axonometric diagram of a fixture for producing special-shaped parts proposed by the utility model;
[0030] Figure 3A cross-sectional view of a fixture and a support plate for producing special-shaped parts proposed by the utility model;
[0031] Figure 4 This is a schematic diagram of the structure of a fixture for producing special-shaped parts proposed by the utility model;
[0032] Figure 5 The utility model discloses an axonometric diagram of a rubber fixing column and a limiting rod of a tooling fixture for producing special-shaped parts.
[0033] Legend:
[0034] 1. Tooling; 2. Fixing plate; 3. Positioning plate; 4. Workpiece; 5. First positioning rod; 6. Second positioning rod; 7. Rubber fixing column; 8. Limiting rod; 9. First positioning hole; 10. Second positioning hole; 11. Support plate; 12. Limiting hole; 13. Sliding hole. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] Reference Figure 1-5 , the utility model provides an embodiment: a tooling fixture for producing special-shaped parts, comprising a tooling 1, a support plate 11 is fixedly connected to the lower part of the front end of the outer wall of the tooling 1;
[0037] The front end of the upper surface of the support plate 11 is fixedly connected with a fixing plate 2, and a positioning plate 3 is provided at the upper end of the fixing plate 2. The internal snap-fitting of the first positioning hole 9 is equipped with a first positioning rod 5. The precise positioning function can be achieved through the internal snap-fitting of the first positioning hole 9. The first positioning rod 5 and the first positioning hole 9 form a tight connection, which can ensure the precise positioning of the connecting plate during the processing.
[0038] The first positioning hole 9 and the second positioning hole 10 are respectively assembled through the first positioning rod 5 and the second positioning rod 6, so that the bottom surface of the part fits tightly with the bottom surface of the tooling 1, and the part processing hole is concentric with the outer circle of the tooling 1 to achieve turning processing. In this way, the part can be quickly positioned and stably fixed, avoiding the time waste of manually adjusting the position. The design of the tooling fixture ensures the accurate positioning of the part and the tooling 1, reduces the error and adjustment times during the processing, thereby improving the processing efficiency, and the positioning assembly of the tooling fixture can ensure the precise alignment between the part and the tooling 1, so that the part remains stable during the processing. At the same time, the tight fit between the bottom surface of the part and the bottom surface of the tooling 1 and the concentricity of the part processing hole and the outer circle of the tooling 1 ensure that the precision requirements of the processing process are met and the qualified rate of the product is improved. In mass production, the tooling fixture can be used multiple times without adjustment each time, which effectively saves manpower and time costs. In addition, since the accurate positioning and stability during the processing are guaranteed, the scrap rate and rework rate are reduced, and the production cost is further reduced.
[0039] The front end and the rear end of the upper surface of the fixing plate 2 are both provided with a second positioning hole 10 and a first positioning hole 9. By providing the second positioning hole 10 and the first positioning hole 9 on the front end and the rear end of the upper surface of the fixing plate 2, a symmetrical positioning plate 3 can be easily realized. By positioning in two directions, the position and posture of the symmetrical positioning plate 3 can be ensured to be consistent. The second positioning hole 10 is internally snap-fitted with a second positioning rod 6 to ensure that the second positioning rod 6 is tightly fixed in the hole, thereby providing precise positioning. This snap-fitting can eliminate looseness or swinging between the positioning hole and the fixing rod, thereby ensuring the positioning accuracy and stability of the workpiece 4 during the processing. The internal snap-fitting of the positioning plate 3 is provided with the workpiece 4. The front ends of the outer walls on both sides of the positioning plate 3 are both provided with sliding holes 13. By moving the rubber fixing column 7 in the sliding hole 13, the workpiece 4 can be adjusted to ensure that the workpiece 4 can be accurately positioned at the desired position. The sliding hole 13 is internally slidably connected with a rubber fixing column 7. One end of the rubber fixing column 7 close to the center of the positioning plate 3 is tightly fitted with the outer wall of the workpiece 4. The rubber fixing column 7 is tightly fitted with the outer wall of the workpiece 4. In order to increase the stability and fixation of the workpiece 4, the high compressibility of rubber enables it to fully contact the surface of the workpiece 4 and adapt to irregular surfaces. This fitting design can prevent the workpiece 4 from accidentally moving or displacing during the processing process, ensuring that the workpiece 4 maintains a stable positioning position. A plurality of limiting holes 12 are provided inside the rubber fixing column 7, and limiting rods 8 are provided on both sides of the upper surface of the positioning plate 3. Through the plurality of limiting holes 12 inside the rubber fixing column 7, a plurality of positioning options can be provided. According to the size and shape of the workpiece 4, a suitable limiting hole 12 can be selected for positioning, which can flexibly adapt to the positioning requirements of different workpieces 4 and provide more position options, thereby increasing the flexibility and accuracy of positioning. The limiting rods 8 are all slidably connected to the inside of the limiting holes 12. Through the slidably connected between the limiting rods 8 and the inside of the limiting holes 12, flexible positioning adjustment can be achieved. According to actual needs, the position of the limiting rods 8 in the limiting holes 12 can be adjusted to achieve fine-tuning and precise positioning of the workpiece 4, which makes the positioning process more flexible and convenient, and can adapt to the positioning requirements of different sizes and shapes of workpieces 4.
[0040] Working principle: The jig for producing special-shaped parts is respectively equipped with the first positioning hole 9 and the second positioning hole 10 through the first positioning rod 5 and the second positioning rod 6. The bottom surface of the part fits tightly with the bottom surface of the jig 1, and the part processing hole is concentric with the outer circle of the jig 1 to realize turning processing. In this way, the part can be quickly positioned and stably fixed, avoiding the time waste of manual adjustment of the position. The design of the jig ensures the accurate positioning of the part and the jig 1, reduces the error and adjustment times in the processing process, thereby improving the processing efficiency. The positioning and assembly of the jig can ensure the precise alignment between the part and the jig 1, so that the part remains stable during the processing. At the same time, the close fit between the bottom surface of the part and the bottom surface of the jig 1 and the concentricity of the part processing hole and the outer circle of the jig 1 ensure that the precision requirements in the processing process are met, thereby improving the qualified rate of the product. In mass production, the jig can be used many times without the need for repeated adjustment each time. All adjustments are made, which effectively saves manpower and time costs. In addition, since accurate positioning and stability are guaranteed during the processing, the scrap rate and rework rate are reduced, and the production cost is further reduced. By sliding the rubber fixing column 7 in the sliding hole 13, when the rubber fixing column 7 is tightly fitted with the workpiece 4, the limiting plate is engaged with the limiting hole 12, so that the workpiece 4 can be stably supported during the clamping process, avoiding the shaking or displacement of the workpiece 4, ensuring the stability and accuracy of the processing, and through the engagement of the limiting plate and the limiting hole 12, it is ensured that the workpiece 4 is clamped in a predetermined position. This clamping method can provide a higher clamping force and firmness, ensuring that the workpiece 4 will not move during operations such as turning, ensuring processing accuracy and safety. In addition, the material of the rubber fixing column 7 has certain buffering properties, which can provide certain protection when it is tightly fitted with the workpiece 4, avoiding damage or scratches on the surface of the workpiece 4.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A jig for producing special-shaped parts, comprising a jig (1), characterized in that: A support plate (11) is fixedly connected to the lower part of the front end of the outer wall of the tooling (1); A fixing plate (2) is fixedly connected to the front end of the upper surface of the support plate (11), and a positioning plate (3) is provided at the upper end of the fixing plate (2).
2. The fixture for producing special-shaped parts according to claim 1, characterized in that: A second positioning hole (10) and a first positioning hole (9) are provided at the front end and the rear end of the upper surface of the fixing plate (2).
3. The fixture for producing special-shaped parts according to claim 2, characterized in that: A second positioning rod (6) is snap-fitted inside the second positioning hole (10).
4. The fixture for producing special-shaped parts according to claim 1, characterized in that: The interior of the positioning plate (3) is snap-fitted with a workpiece (4), and the front ends of the outer walls on both sides of the positioning plate (3) are provided with sliding holes (13).
5. The fixture for producing special-shaped parts according to claim 4, characterized in that: A rubber fixing column (7) is slidably connected inside the sliding hole (13), and one end of the rubber fixing column (7) close to the center of the positioning plate (3) is tightly fitted to the outer wall of the workpiece (4).
6. The fixture for producing special-shaped parts according to claim 5, characterized in that: A plurality of limiting holes (12) are provided inside the rubber fixing column (7), and limiting rods (8) are provided on both sides of the upper surface of the positioning plate (3).
7. The fixture for producing special-shaped parts according to claim 6, characterized in that: The limiting rods (8) are all slidably connected to the inside of the limiting holes (12).
8. The fixture for producing special-shaped parts according to claim 2, characterized in that: A first positioning rod (5) is snap-fitted inside the first positioning hole (9).