Roller die structure of chemical fertilizer granulator

By designing adjustable catheters and activity disks in the granular fasten molding structure, the problems of the wear and particle size control in existing technologies are solved, and the efficient production and equipment service life of different specifications of chemical particles are achieved. extend.

CN222401368UActive Publication Date: 2025-01-28CHONGQING YIYUFU MASCH CO LTD
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Patent Information

Application Number
CN202420862135.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-28
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing granulator rolling mold structure is severely worn or broken during use, resulting in a short service life and the inability to control the size of fertilizer particles according to demand.

Method used

A type of fertilizer -made machine roller structure is designed, including the molding of the molding body, the activity disk, and the module and the catheter arranged. By adjusting the location of the catheter and activity disk, it can control differently without changing the molding body. Production of specifications of fertilizer particles.

Benefits of technology

When processing different specifications of chemical fertilizers particles, there is no need to replace the rolling body. Just adjust the position of the activity disk, extend the service life of the equipment, and improve the control accuracy of the particle size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical fertilizer processing, in particular to a chemical fertilizer granulator rolling die structure which comprises a base plate, a rolling die body is integrally formed on one side of the base plate, a movable plate is movably installed in the rolling die body, and an extrusion mechanism is arranged in the middle of the movable plate. A plurality of regularly-arranged die holes are sequentially formed in the inner side and the outer side of the rolling die body from left to right. The rolling die body, the movable disc, the die hole and the guide pipe are used in cooperation, when particles of different specifications need to be machined, the guide pipe is controlled to move towards one side of the rolling die body, the pressing roller and the movable disc are pushed forwards when the guide pipe moves, in this way, the movable disc can move towards the interior of the rolling die body, and meanwhile the guide pipe can block the die hole in the front end of the rolling die body; therefore, chemical fertilizer particles of another specification can be manufactured through the die hole in the middle of the rolling die body, and during processing, rolling die bodies of different models do not need to be replaced, and only the position of the movable disc needs to be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of fertilizer processing, in particular to a rolling die structure of a fertilizer granulator. Background Art

[0002] A granulator is a device used to press powdered or granular raw materials into granular or block products. It is usually used in the pharmaceutical, chemical, food processing and other industries. Granulators are divided into flat die granulators and roller die granulators according to the structure of the template. The roller die granulator is also called a ring die granulator.

[0003] For example, a ring die for a granulator disclosed in the authorization announcement number CN212701814U includes a ring die sleeve, a straight hole is provided on the ring die sleeve, and the straight holes are provided in a plurality, and the plurality of straight holes are arranged in a circle with the center of the ring die sleeve as the center, and a release-type stepped hole is provided at the rear end of the straight hole, and the setting structure of the release-type stepped hole is consistent with the setting of the straight hole. After adopting the above technical scheme, the beneficial effect of the utility model is as follows: through the setting of straight holes, release-type stepped holes, compression-type stepped holes, outer tapered holes and inner tapered holes, when the user uses the ring die for the granulator, the user can solve the problem of short service life of the ring die caused by severe wear or rupture during use by optimizing the compression ratio of the ring die and the straight holes, release-type stepped holes, compression-type stepped holes, outer tapered holes and inner tapered holes.

[0004] The above device has a simple structure and reasonable design, can meet the needs of users, and has great promotion value;

[0005] Although the above patent can solve the problem of short service life of the ring die due to severe wear or breakage during use, the irregular arrangement of straight holes, release-type stepped holes, compression-type stepped holes, outer tapered holes and inner tapered holes arranged thereon makes it impossible to control the size of the fertilizer particles according to demand during granulation. Utility Model Content

[0006] The utility model aims to provide a rolling die structure for a fertilizer granulator to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A rolling die structure for a fertilizer granulator, comprising

[0009] A chassis, one side of which is integrally formed with a roller mold body, a movable disk is movably installed inside the roller mold body, and a squeezing mechanism is arranged in the middle of the movable disk;

[0010] A plurality of regularly arranged die holes are arranged on the inner and outer sides of the roller die body from left to right, and the apertures of the plurality of die holes increase from left to right. A conduit is movably sleeved on one side of the roller die body away from the chassis.

[0011] Preferably, the extrusion mechanism comprises a motor, a swing arm and a pressure roller, wherein the motor is fixedly mounted on the middle part of one side of the movable plate close to the chassis, the output shaft of the motor passes through the movable plate and is fixedly mounted with a swing arm, and both ends of the swing arm are fixedly connected to the pressure roller;

[0012] Preferably, the outer walls of the two pressing rollers are both provided with diagonal grooves;

[0013] Preferably, the four outer sides of the roller mold body are provided with side grooves, the inner wall of the guide tube close to the roller mold body is provided with an annular groove, the inner wall of the annular groove is symmetrically provided with side blocks on both sides, the side blocks are slidably connected to the side grooves, and the annular groove is movably fitted with the roller mold body;

[0014] Preferably, rod grooves are penetrated at both ends of the chassis, and guide rods are symmetrically arranged at both ends of one side of the movable plate close to the rod groove, and the guide rods are movably sleeved with the rod grooves;

[0015] Preferably, the outer movable sleeve of the guide rod is provided with a spring, and two ends of the spring are respectively fixedly connected to the movable plate and the chassis.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. A roller die structure of a fertilizer granulator is used in conjunction with a roller die body, a movable disk, a die hole and a conduit. When particles of different specifications need to be processed, the conduit is controlled to move to one side of the roller die body. When the conduit moves, it pushes the pressure roller and the movable disk forward, so that the movable disk moves toward the inside of the roller die body. At the same time, the conduit blocks the die hole at the front end of the roller die body, so that fertilizer particles of another specification can be made through the die hole in the middle of the roller die body. In this way, during processing, there is no need to replace roller die bodies of different models, and only the position of the movable disk needs to be adjusted.

[0018] 2. This kind of fertilizer granulator rolling die structure is used in conjunction with a guide rod, a spring, a movable disk and a guide tube. When the movable disk needs to be controlled to reset to the initial point, the guide tube is controlled to move outward. At this time, the compressed springs at both ends of the other side of the movable disk will rebound at the same time. The rebound force of the spring controls the movable disk to move outward synchronously until it is reset to the initial point. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall main structure of the utility model;

[0020] Figure 2This is a schematic diagram of the pressure roller installation structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the catheter of the utility model;

[0022] Figure 4 It is a schematic cross-sectional view of the rolling die body of the utility model.

[0023] In the figure: 1. chassis; 2. roller die body; 3. movable plate; 4. die hole; 5. guide tube; 6. motor; 7. swing arm; 8. pressure roller; 9. side groove; 10. annular groove; 11. side block; 12. rod groove; 13. guide rod; 14. spring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1-4 As shown, a technical solution provided by the utility model:

[0026] A roller die structure for a fertilizer granulator comprises a chassis 1, a roller die body 2 is integrally formed on one side of the chassis 1, a movable disk 3 is movably installed inside the roller die body 2, and an extrusion mechanism is arranged in the middle of the movable disk 3; a plurality of regularly arranged die holes 4 are arranged in sequence from left to right on the inner and outer sides of the roller die body 2, and the aperture sizes of the plurality of die holes 4 increase in sequence from left to right; a guide tube 5 is movably sleeved on the side of the roller die body 2 away from the chassis 1; the extrusion mechanism comprises a motor 6, a swing arm 7 and a pressure roller 8, the motor 6 is fixedly installed on the middle part of one side of the movable disk 3 close to the chassis 1, the output shaft of the motor 6 passes through the movable disk 3 and is fixedly installed with the swing arm 7, both ends of the swing arm 7 are fixedly connected to the pressure roller 8, and the outer walls of the two pressure rollers 8 are both provided with diagonal grooves;

[0027] In this embodiment, during processing, the material is put in from the front of the conduit 5, and then the motor 6 on the other side of the movable disk 3 is started. The motor 6 controls the swing arm 7 on the front side of the movable disk 3 to rotate. When the swing arm 7 rotates, the fertilizer raw materials entering therein are squeezed from the inside of the roller mold body 2 through the pressure roller 8 until the raw materials pass through the die hole 4 and become granular. When particles of different specifications need to be processed, the conduit 5 is controlled to move to one side of the roller mold body 2. When the conduit 5 moves, it pushes the pressure roller 8 and the movable disk 3 forward, so that the movable disk 3 will move to the inside of the roller mold body 2. At the same time, the conduit 5 will block the die hole 4 at the front end of the roller mold body 2, so that fertilizer particles of another specification can be made through the die hole 4 in the middle of the roller mold body 2. In this way, during processing, there is no need to replace different types of roller mold bodies 2, and only the position of the movable disk 3 needs to be adjusted.

[0028] like Figure 2 and Figure 3 As shown, the four outer sides of the roller mold body 2 are all provided with side grooves 9, the inner wall of the guide tube 5 close to the roller mold body 2 is provided with an annular groove 10, and the inner wall of the annular groove 10 is symmetrically provided with side blocks 11 on both sides, the side blocks 11 are slidably connected with the side grooves 9, and the annular groove 10 is movably fitted with the roller mold body 2;

[0029] In this embodiment, when the conduit 5 moves, the annular groove 10 inside the conduit 5 will be inserted along one end of the roller mold body 2, and at the same time, the side block 11 slides along the inside of the side groove 9 for guidance.

[0030] like Figure 4 As shown, both ends of the chassis 1 are penetrated with rod grooves 12, and guide rods 13 are symmetrically arranged at both ends of one side of the movable plate 3 close to the rod groove 12, and the guide rod 13 is movably sleeved with the rod groove 12, and a spring 14 is movably sleeved outside the guide rod 13, and the two ends of the spring 14 are fixedly connected to the movable plate 3 and the chassis 1 respectively;

[0031] In this embodiment, when it is necessary to control the movable disk 3 to reset to the initial point, the control guide tube 5 is moved outward. At this time, the springs 14 compressed at both ends of the other side of the movable disk 3 will rebound at the same time. The rebound force of the springs 14 controls the movable disk 3 to move outward synchronously until it is reset to the initial point.

[0032] Working principle: During processing, the material is put in from the front of the conduit 5, and then the motor 6 on the other side of the movable disk 3 is started. The motor 6 controls the swing arm 7 on the front side of the movable disk 3 to rotate. When the swing arm 7 rotates, the fertilizer raw materials entering therein are squeezed from the inside of the roller mold body 2 through the pressure roller 8 until the raw materials pass through the die hole 4 and become granular. When particles of different specifications need to be processed, the conduit 5 is controlled to move to one side of the roller mold body 2. When the conduit 5 moves, it pushes the pressure roller 8 and the movable disk 3 forward, so that the movable disk 3 will move into the inside of the roller mold body 2. At the same time, the conduit 5 will block the die hole 4 at the front end of the roller mold body 2, so that fertilizer particles of another specification can be made through the die hole 4 in the middle of the roller mold body 2.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A rolling die structure for a fertilizer granulator, characterized in that: include A chassis (1), wherein a roller mold body (2) is integrally formed on one side of the chassis (1), a movable plate (3) is movably mounted inside the roller mold body (2), and a squeezing mechanism is arranged in the middle of the movable plate (3); A plurality of regularly arranged die holes (4) are arranged on the inner and outer sides of the roller die body (2) from left to right, and the aperture sizes of the plurality of die holes (4) increase from left to right. A guide tube (5) is movably sleeved on the side of the roller die body (2) away from the chassis (1).

2. The rolling die structure of a fertilizer granulator according to claim 1, characterized in that: The extrusion mechanism comprises a motor (6), a swing arm (7) and a pressure roller (8); the motor (6) is fixedly mounted on the middle part of one side of the movable plate (3) close to the chassis (1); the output shaft of the motor (6) passes through the movable plate (3) and is fixedly mounted with the swing arm (7); both ends of the swing arm (7) are fixedly connected to the pressure roller (8).

3. A rolling die structure for a fertilizer granulator according to claim 2, characterized in that: The outer walls of the two pressing rollers (8) are both provided with diagonal grooves.

4. The rolling die structure of a fertilizer granulator according to claim 1, characterized in that: The four outer sides of the roller mold body (2) are all provided with side grooves (9); the inner wall of the guide tube (5) close to the roller mold body (2) is provided with an annular groove (10); side blocks (11) are symmetrically arranged on both sides of the inner wall of the annular groove (10); the side blocks (11) are slidably connected to the side grooves (9); and the annular groove (10) is movably fitted to the roller mold body (2).

5. The rolling die structure of a fertilizer granulator according to claim 1, characterized in that: Both ends of the chassis (1) are penetrated with rod grooves (12), and guide rods (13) are symmetrically arranged at both ends of one side of the movable plate (3) close to the rod groove (12), and the guide rods (13) are movably sleeved with the rod groove (12).

6. A rolling die structure for a fertilizer granulator according to claim 5, characterized in that: The guide rod (13) is movably sleeved with a spring (14), and the two ends of the spring (14) are respectively fixedly connected to the movable plate (3) and the bottom plate (1).

Citation Information

Patent Citations

  • Ring die for pelletizer

    CN212701814U