Magnetic filter for emulsion
By designing the magnetic rod and pushing system that can be used in the flow in the flowing magnetic filter, the problem of low filtration efficiency in the current technology in the existing technology is solved, and the continuous flow of emulsion and the efficiency of the magnetic rod is efficient. Cleaning has improved work efficiency.
Patent Information
- Application Number
- CN202421071508.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing magnetic filters of emulsions cannot be filtered during the emulsion flow, resulting in low filtration efficiency.
Design a emulsified liquid magnetic filter, including the shell, flow channel, vertical magnetic rod, push rod and scraping ring. The magnetic stick rotates at the drive of the driver motor. Clean it under the case.
The emulsion solution continues to flow in the shell, ensures the continuous use of emulsion solution, and improves the cleaning efficiency of the magnetic rod, and improves the efficiency of work.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion filtering equipment, in particular to an emulsion magnetic filter. Background Art
[0002] Emulsion is a high-performance semi-synthetic metalworking fluid, especially suitable for the processing of aluminum and its alloys, but not for materials containing lead, such as some brass and tin metals. The product has a long service life and is completely unaffected by oil leakage and oil mixing. It is best to use soft water for mixing. The emulsion adopts a special formula that does not contain chlorine, which is specially used to solve various problems that arise when processing aluminum and its alloys. When using the emulsion, it is necessary to clean up the impurities generated during processing in time to meet the recycling requirements.
[0003] Chinese patent CN208018260U discloses an emulsion magnetic filter, including a shell, a support foot is provided at the bottom of the shell, a feed port is provided on one side of the top of the shell, a discharge port is provided at the bottom of the other side of the shell, a motor is provided at the center of the top of the shell, the output shaft of the motor passes through the top of the shell, a rotating rod is provided inside the shell, a fixed sleeve is provided on the rotating rod, a plurality of groups of blades are matched on the outer wall of the fixed sleeve, a plurality of groups of filtering mechanisms are matched on the blades, the filtering mechanism includes a magnetic rod, the two ends of the magnetic rod are magnetic sections, the middle part is a non-magnetic section, the non-magnetic section is connected to the blades, a dust collecting net with a movable connection is provided on the magnetic section, a slide rail matching the dust collecting net is provided on the blades, and a fixing clamp is provided at one end of the slide rail away from the fixed sleeve. The utility model has a simple structure, can perform stirring magnetic filtration, and the filtering mechanism is installed on the stirring blade, the filtering effect is better, the installation, replacement and cleaning are more convenient, the filtering efficiency is higher, and the service life of the equipment is longer.
[0004] The above technical solution adopts a solution of storing the emulsion in the shell and filtering it. This solution cannot filter the emulsion while it is flowing, and the filtering efficiency is low. Utility Model Content
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] An emulsion magnetic filter comprises a shell, one end of the shell is provided with a liquid inlet, the other end is provided with a liquid outlet, a flow channel is provided inside the shell, a plurality of magnetic bars are vertically provided on the shell along the extension direction of the flow channel, a push rod is provided at the top end of the magnetic bar, the push rod extends out of the shell, circular holes are provided on the bottom surface of the shell at positions corresponding to the magnetic bars, a connecting sleeve is provided outside the circular hole, a collecting cylinder is detachably connected to the connecting sleeve, and a scraper ring is provided inside the collecting cylinder.
[0007] Preferably, the shell includes a horizontal section and a plurality of longitudinally arranged cylindrical sections, the plurality of cylindrical sections are evenly distributed on the horizontal section and are connected to the horizontal section, and the magnetic rod is arranged in the middle of the cylindrical section.
[0008] Preferably, a driving mechanism is provided at the top end of the push rod to drive the push rod to rotate axially.
[0009] Preferably, the driving mechanism comprises a mounting bracket, a driving motor is arranged on the top of the mounting bracket, an output end of the driving motor is connected to the top of the push rod, and the mounting bracket is connected to the top of the shell through a telescopic rod.
[0010] Preferably, the inner diameter of the scraper ring matches the outer diameter of the magnetic rod, the inner diameter of the circular hole is larger than the outer diameter of the magnetic rod, and the inner diameter of the connecting sleeve is larger than the inner diameter of the circular hole.
[0011] Preferably, an outer side of the upper end of the scraper ring is provided with an oblique chamfer.
[0012] Preferably, a filter cartridge is detachably provided at the bottom of the scraper ring.
[0013] Preferably, a one-way valve is provided in the connecting sleeve.
[0014] Preferably, a support frame is provided at the bottom of the shell.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The emulsion of the utility model continuously flows in the shell, thereby ensuring its continuous use, and the magnetic rod of the utility model can be cleaned without stopping use, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the utility model;
[0018] Figure 2 A top view of the housing of the first embodiment of the utility model;
[0019] Figure 3 for Figure 1 Schematic diagram of the local structure at A in the middle;
[0020] Figure 4 This is a top view of a scraper ring according to a first embodiment of the utility model;
[0021] Figure 5 This is a schematic diagram of the scraper ring and filter cartridge structure of the second embodiment of the utility model.
[0022] In the figure: 1. shell; 2. liquid inlet; 3. liquid outlet; 4. flow channel; 5. magnetic rod; 6. push rod; 7. round hole; 8. connecting sleeve; 9. collecting cylinder; 10. scraper ring; 11. support frame; 12. mounting bracket; 13. driving motor; 14. telescopic rod; 15. one-way valve; 16. filter cartridge; 1-1. horizontal section; 1-2. cylindrical section. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment 1
[0026] like Figure 1-4 As shown, the utility model provides an emulsion magnetic filter, including a shell 1, a liquid inlet 2 is provided at one end of the shell 1, a liquid outlet 3 is provided at the other end, a flow channel 4 is provided in the shell 1, three magnetic rods 5 are vertically provided on the shell 1 along the extension direction of the flow channel 4, a push rod 6 is provided at the top of the magnetic rod 5, and the push rod 6 extends out of the shell 1, and a circular hole 7 is provided at the bottom of the shell 1 corresponding to each magnetic rod 5, a connecting sleeve 8 is provided outside the circular hole 7, a collecting cylinder 9 is threadedly connected to the connecting sleeve 8, and a scraper ring 10 is provided inside the collecting cylinder 9. A support frame 11 is provided at the bottom of the shell 1.
[0027] In order to ensure sufficient contact between the emulsion and the magnetic rod 5 and maintain a stable flow rate, in this embodiment, the shell 1 includes a horizontal section 1-1 and three longitudinally arranged cylindrical sections 1-2. The three cylindrical sections 1-2 are evenly arranged in a straight line on the horizontal section 1-1 and are connected to the horizontal section 1-1. The magnetic rod 5 is arranged in the middle of the cylindrical section 1-2.
[0028] In order to enable the periphery of the magnetic rod 5 to fully absorb impurities and debris, in this embodiment, a driving mechanism is provided at the top of the push rod 6, and the driving mechanism includes a mounting bracket 12, and a driving motor 13 is provided at the top of the mounting bracket 12. The output end of the driving motor 13 is connected to the top of the push rod 6, and the mounting bracket 12 is connected to the top of the housing 1 through a telescopic rod 14. In this embodiment, the telescopic rod 14 is an electrically controlled telescopic rod.
[0029] In this embodiment, the inner diameter of the scraper ring 10 matches the outer diameter of the magnetic rod 5, the outer surface of the magnetic rod 5 is in close contact with the inner surface of the scraper ring 10, the inner diameter of the circular hole 7 is larger than the outer diameter of the magnetic rod 5, and the inner diameter of the connecting sleeve 8 is larger than the inner diameter of the circular hole 7.
[0030] In order to ensure that the emulsion in the housing 1 does not leak when the collecting cylinder 9 is removed for cleaning and replacement, in this embodiment, a one-way valve 15 is provided in the connecting sleeve 8 .
[0031] The working principle of the above technical solution is:
[0032] When in use, the emulsion flows from the liquid inlet 2 in the flow channel 4 in the shell 1 and contacts the three magnetic rods 5. The magnetic rods 5 adsorb the impurities and debris that can be magnetically adsorbed mixed in the emulsion on their surfaces to remove impurities. The magnetic rods 5 rotate axially under the drive of the drive motor 13. After working for a period of time, each magnetic rod 5 needs to be cleaned to maintain its optimal adsorption effect. The operating steps are to control the telescopic rod 14 to contract so that the magnetic rod 5 moves downward, and the outer surface of the magnetic rod 5 contacts the inner side of the top of the scraper ring 10, and the debris adsorbed on the surface of the magnetic rod 5 is scraped into the collection tube 9, and then the telescopic rod 14 is controlled to reset. Finally, remove the collection tube 9 to pour out the emulsion and debris for cleaning.
[0033] Compared with the prior art, the present invention has the following beneficial effects:
[0034] The emulsion of the utility model continuously flows in the housing 1, which can ensure its continuous use, and the magnetic rod 5 of the utility model can be cleaned without stopping use, thereby improving work efficiency. Embodiment 2
[0035] like Figure 5 As shown, based on the first embodiment, in order to facilitate the sliding of debris and impurities, an oblique chamfer is provided on the outer side of the upper end of the scraper ring 10 .
[0036] In order to allow the removed debris to be adsorbed onto the magnetic rod 5 again, in this embodiment, a filter cartridge 16 is threadedly connected to the bottom of the scraper ring 10 .
[0037] The above are only preferred specific implementations of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. An emulsion magnetic filter, characterized in that: The invention comprises a shell (1), wherein one end of the shell (1) is provided with a liquid inlet (2), and the other end is provided with a liquid outlet (3), a flow channel (4) is provided inside the shell (1), a plurality of magnetic bars (5) are vertically provided on the shell (1) along the extension direction of the flow channel (4), a push rod (6) is provided at the top end of the magnetic bar (5), and the push rod (6) extends out of the shell (1), and a circular hole (7) is provided at a position corresponding to each magnetic bar (5) on the bottom surface of the shell (1), a connecting sleeve (8) is provided outside the circular hole (7), a collecting tube (9) is detachably connected to the connecting sleeve (8), and a scraping ring (10) is provided inside the collecting tube (9).
2. The emulsion magnetic filter according to claim 1, characterized in that: The shell (1) comprises a horizontal section (1-1) and a plurality of longitudinally arranged cylindrical sections (1-2); the plurality of cylindrical sections (1-2) are evenly distributed on the horizontal section (1-1) and are connected to the horizontal section (1-1); and the magnetic rod (5) is arranged in the middle of the cylindrical section (1-2).
3. The emulsion magnetic filter according to claim 1, characterized in that: A driving mechanism is provided at the top end of the push rod (6) for driving the push rod (6) to rotate axially.
4. The emulsion magnetic filter according to claim 3, characterized in that: The driving mechanism comprises a mounting bracket (12), a driving motor (13) is arranged on the top of the mounting bracket (12), an output end of the driving motor (13) is connected to the top of the push rod (6), and the mounting bracket (12) is connected to the top of the housing (1) via a telescopic rod (14).
5. The emulsion magnetic filter according to claim 1, characterized in that: The inner diameter of the scraper ring (10) matches the outer diameter of the magnetic rod (5), the inner diameter of the circular hole (7) is larger than the outer diameter of the magnetic rod (5), and the inner diameter of the connecting sleeve (8) is larger than the inner diameter of the circular hole (7).
6. The emulsion magnetic filter according to claim 1, characterized in that: The outer side of the upper end of the scraper ring (10) is provided with an oblique chamfer.
7. The emulsion magnetic filter according to claim 1, characterized in that: A filter cartridge (16) is detachably provided at the bottom of the scraper ring (10).
8. The emulsion magnetic filter according to claim 1, characterized in that: A one-way valve (15) is arranged inside the connecting sleeve (8).
9. The emulsion magnetic filter according to claim 1, characterized in that: A support frame (11) is provided at the bottom of the housing (1).
Citation Information
Patent Citations
Emulsion magnetic filter
CN208018260U