Combined anode carbon block surface cleaning mechanism

By designing a combined cleaning device in the surface cleaning mechanism of the anode charcoal block, including the slot mouth, the bowl mouth cleaning the blade, and the surface cleaning tool, it solves the problem of low cleaning efficiency and poor quality in the existing technology. Clean the surface of the carbon block.

CN222402463UActive Publication Date: 2025-01-28SHANGHAI DEYUE INTELLIGENT ENGINEERING CO LTD
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Patent Information

Application Number
CN202323602440.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-01-28
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

In the prior art, the surface cleaning mechanism of the anode carbon block is difficult to effectively clean the slag on the surface of the carbon block, especially in the high temperature environment at the notch of the carbon block, resulting in low cleaning efficiency and poor quality.

Method used

Design a combined anode carbon block surface cleaning mechanism, including setting a slot to clean the knife plate, the bowl mouth to clean the blade and surface to clean the tool on the main installation board, and equipped with a power device. Clean up in different locations.

Benefits of technology

The complete and effective cleaning of the surface of the anode carbon block is achieved, the cleaning efficiency is improved, the quality of the charcoal block is ensured, and the cost of manual cleaning is reduced.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of anode carbon block cleaning, in particular to a combined anode carbon block surface cleaning mechanism which comprises a main mounting plate, a notch cleaning cutterhead is arranged below the main mounting plate, and a bowl opening cleaning cutterhead is arranged at the bottom of the notch cleaning cutterhead. A connecting device is arranged on the surface of the right side of the upper portion of the main mounting plate, a face cleaning cutter is arranged on the edge of the right side of the upper portion of the main mounting plate and located on the right side of the connecting device, and a power device is further arranged on the left side of the notch cleaning tool and the left side of the bowl opening cleaning cutter head. According to the utility model, the bowl opening cleaning cutter head, the notch cleaning cutter head, the surface cleaning cutter head and the power device are arranged on the main mounting plate, and different cleaning tools can be effectively selected according to different cleaning positions of the anode carbon block through the matching of the devices and the cutter heads, so that the cleaning work of the anode carbon block is precisely constructed, and the working efficiency is improved. The cleaning work of the surface of the carbon block is improved, and the purposes of reducing cost and improving efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of anode carbon block cleaning, in particular to a combined anode carbon block surface cleaning mechanism. Background Art

[0002] The charcoal block is in the shape of a cuboid, with an inclined surface and a cylindrical surface on the top, 3 to 4 bowl-shaped openings, and 6 inclined slots in each bowl-shaped opening, which are inverted cone-shaped downwards. Conventional charcoal blocks are relatively large in size and heavy in weight.

[0003] Before the carbon block is roasted, a certain amount of colloid particles are usually filled to protect the carbon block. After calcination, these colloid particles will adhere to the surface of the carbon block to form slag. Before the carbon block is used, these slags need to be cleaned, otherwise it will affect the quality of the carbon block. Due to the special location of the notch in the carbon block and the high temperature of 300℃ of the carbon block itself, the cleaning process puts forward higher cleaning requirements for the notch, so a lot of manpower is required during the cleaning. Therefore, it is necessary to propose a technology to improve the above defects. Utility Model Content

[0004] In view of the above-mentioned deficiencies and defects of the anode carbon block surface cleaning mechanism in the prior art, the purpose of the utility model is to provide a combined anode carbon block surface cleaning mechanism, which can achieve complete and effective cleaning of the anode carbon block surface by arranging a notch cleaning knife disc and a bowl-shaped cleaning knife disc under the main mounting plate and arranging a surface cleaning tool on the side of the main mounting plate, thereby facilitating the improvement of the cleaning efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a combined anode carbon block surface cleaning mechanism, comprising:

[0006] A main mounting plate, a notch cleaning blade disc is arranged below the main mounting plate, a bowl mouth cleaning blade disc is arranged at the bottom of the notch cleaning blade disc, a connecting device is arranged on the upper right surface of the main mounting plate, a surface cleaning tool is arranged on the upper right edge of the main mounting plate, the surface cleaning tool is located on the right side of the connecting device, a power device is also arranged on the left side of the notch cleaning prop and the bowl mouth cleaning blade disc, and the power device is fixedly mounted on one side of the main mounting plate.

[0007] As a preferred technical solution, the bowl-mouth cleaning cutter disc includes a main cutter disc, a cutter group and a buffer device, a dust removal port is provided in the middle of the upper end surface of the main cutter disc, the buffer device is provided on the upper end surface of the main cutter disc and is evenly arranged around the dust removal port, the buffer device includes a cylindrical head shoulder screw, an anti-loosening gasket and a spring, the cylindrical head shoulder screw is installed on the main cutter disc, the spring is provided on the surface of the cylindrical head shoulder screw, and the anti-loosening gasket is provided between above the spring and below the cylindrical head of the cylindrical head shoulder screw.

[0008] As a preferred technical solution, the bottom of the cylindrical head shoulder screw is fixed inside the main cutter disc, and is installed on the main cutter disc by passing through an anti-loosening gasket and a spring in sequence.

[0009] As a preferred technical solution, the tool group includes a scraping tool, a cleaning tool and a centrifugal tool. The scraping tool is arranged at the outermost side of the top of the main cutter disc, the cleaning tool is arranged in the middle position of the top of the main cutter disc, the centrifugal tool is arranged at the top edge of the main cutter disc and is located on the outside of the scraping tool. A tool is also arranged on the lower end surface of the bottom of the main cutter disc. At the bottom of the main cutter disc, the cleaning tool, the tool, the scraping tool and the centrifugal tool are arranged in sequence from the inside to the outside.

[0010] As a preferred technical solution, the slot cleaning device includes a fixed mounting plate, a floating sliding mounting plate, a linear rail, a linear rail slider, a cam bearing follower, an adjustment mounting block and a slot cleaning elastic tool, the upper surface of the floating sliding mounting plate is provided with a linear rail, a linear rail slider is installed above the linear rail, a fixed mounting plate is provided above the linear rail slider, and the cam bearing follower is provided on both sides of the bottom of the floating sliding mounting plate.

[0011] As a preferred technical solution, the adjustment mounting block is fixed to the left side of the floating sliding mounting plate by bolts, and the notch cleaning elastic prop is fixed obliquely to the upper surface of the adjustment mounting block by bolts.

[0012] As a preferred technical solution, the surface cleaning tool includes a driving device, a transmission box, a fixing device, a buffer device and a cleaning tool. The driving device is arranged above the fixing device, and the transmission box is arranged below the driving device. A driven shaft is arranged inside the transmission box, one end of the driven shaft extends from the inside of the transmission box, and a buffer device is arranged on the outer surface of the extended driven shaft, and a cleaning tool is arranged on the outer bottom of the extended driven shaft.

[0013] As a preferred technical solution, the driving device includes a servo motor and a planetary wheel, the planetary wheel is mounted on the servo motor, and the outer side of the planetary wheel is connected to the transmission box.

[0014] As a preferred technical solution, the power device includes a drive motor, a hollow rotating platform, a support seat and a rotating shaft. The drive motor is fixedly mounted on the upper surface of the hollow rotating platform, the hollow rotating platform is fixedly arranged above the support seat, and the rotating shaft is arranged inside the support seat and connected to the hollow rotating platform.

[0015] As a preferred technical solution, a top dust removal port is also provided on the upper surface of the support seat, and the top dust removal port is located on one side of the hollow rotating platform.

[0016] As described above, the combined anode carbon block surface cleaning mechanism provided by the utility model has the following beneficial effects:

[0017] The novel method can effectively clean the surface of the anode carbon block by arranging a bowl-mouth cleaning knife disc, a slot cleaning knife disc and a surface cleaning tool on the main mounting plate, and can reasonably use different cleaning devices according to different cleaning positions of the anode carbon block, thereby greatly improving the efficiency of cleaning the surface of the anode carbon block. In addition, the bowl-mouth cleaning knife disc can effectively clean the bowl-mouth position by arranging a tool group, and a wavy slot is arranged on the outer surface of the transmission shaft to provide the slot cleaning knife disc with power to float up and down, and different cleaning tools can be used according to different shapes, thereby greatly promoting the cleaning efficiency of the anode carbon block surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Shown is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 Display as Figure 1 The utility model is sectional drawing along the AA direction;

[0020] Figure 3 Shown is the overall schematic diagram of the bowl cleaning knife disc of the utility model;

[0021] Figure 4 Display as Figure 3 A sectional view of the bowl cleaning knife disc in the utility model taken along the BB direction;

[0022] Figure 5 Shown is a schematic diagram of the side structure of the notch cleaning cutter disc of the utility model;

[0023] Figure 6 The diagram shows a top view of the structure of the notch cleaning cutter disc of the utility model;

[0024] Figure 7The figure shows the overall structure of the mid-surface cleaning tool of the utility model;

[0025] Figure 8 Shown is a sectional view of the overall structure of the power device in the utility model.

[0026] 1. Bowl cleaning disc; 101. Main disc; 102. Buffer device; 1021. Cylindrical head shoulder screw; 1022. Anti-loosening gasket; 1023. Spring; 103. Tool set; 1031. Dust scraping tool; 1032. Cleaning tool; 1033. Centrifugal tool; 2. Slot cleaning device; 201. Fixed mounting plate; 202. Floating sliding mounting plate; 203. Linear rail; 204. Linear rail slider; 205. Cam bearing follower; 206. Adjustment installation Block; 207, slot cleaning elastic tool; 3, surface cleaning tool; 301, driving device; 3011, servo motor; 3012 planetary gear; 302, transmission box; 303, fixing device; 304, buffer device; 305, cleaning tool; 306, driven shaft; 4, power device; 401, driving motor; 402, hollow rotating platform; 403, support seat; 404, rotating shaft; 4041, slot; 5, main mounting plate; 6, connecting device; 7, dust removal port. DETAILED DESCRIPTION

[0027] The following describes the embodiments of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.

[0028] It should be noted that the illustrations provided in this embodiment only illustrate the basic concept of the present invention in a schematic manner. Although the illustrations only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation, the form, quantity, positional relationship and proportion of each component in actual implementation can be changed at will under the premise of realizing the technical solution of this party, and the component layout form may also be more complicated. Example

[0029] This embodiment provides a combined carbon block surface cleaning mechanism and a method of use. Figure 1 and attached Figure 2The mechanism includes a main mounting plate 5, a notch cleaning blade disc 1, a bowl cleaning blade disc 2, a surface cleaning tool 3 and a power device 4. The main mounting plate 5 is used to fix the various blade discs as a whole. The bowl cleaning blade disc 1 is used to clean the bowl position of the anode carbon block, the notch cleaning blade disc 2 is used to clean the notch on the surface of the anode carbon block, and the surface cleaning tool 3 is used to clean the surface of the anode carbon block. The notch cleaning blade disc 2 is fixedly arranged below the main mounting plate 5, and the bowl cleaning blade disc 1 is arranged at the bottom of the notch cleaning blade disc 2. The power device 4 is arranged on one side of the main mounting plate 5 and is located on one side of the bowl cleaning blade disc 1 and the notch cleaning blade disc 2. A connecting device 6 is also arranged on the upper surface of the main mounting plate 5. The connecting device 6 is used to connect with other external devices. A surface cleaning tool 3 is also arranged on the upper surface of the main mounting plate 5, and the surface cleaning tool is located on one side of the connecting device.

[0030] See attached Figure 3 and attached Figure 4 The bowl mouth cleaning device 1 includes a main blade disc 101, a tool group 103 and a buffer device 102. The tool group 103 is arranged at the bottom of the main blade disc 101. The tool group 103 includes a dust scraping tool 1031, a cleaning tool 1032 and a centrifugal tool 1033. The dust scraping tool 1031 is arranged on the outermost side of the lower surface of the main blade disc 101, the cleaning tool 1032 is arranged on the outside of the middle of the lower surface of the main blade disc 101, and the centrifugal tool 1033 is arranged on the lower surface of the main blade disc 101 and is located between the dust scraping tool 1031 and the cleaning tool 1032. A dust removal port 7 is also provided above the main cutter disc 101, and a buffer device 102 is provided between the dust removal port 7 and the main cutter disc 101. The buffer device 102 includes a cylindrical head shoulder screw 1021, an anti-loosening gasket 1022 and a spring 1023. The cylindrical head shoulder screw 1021 is used to fix the dust removal port 7 and the main cutter disc 101, and the dust removal port 7 is fixed inside the main cutter disc 101 by the cylindrical head shoulder screw 1021. The spring 1023 is used for buffering between the dust removal port 7 and the cylindrical head shoulder screw 1021, and the anti-loosening gasket 1022 is used to adjust the pressure range of the spring 1023.

[0031] See attached Figure 5 and attached Figure 6The slot cleaning device 2 includes a fixed mounting plate 201, a floating sliding mounting plate 202, a linear rail 203, a linear rail slider 204, a cam bearing follower 205, an adjustment mounting block 206 and a slot cleaning elastic tool 207. The linear rail 203 is arranged above the floating sliding mounting plate 202, and the linear rail slider 204 is installed on the linear rail 203. The fixed mounting plate 201 is installed above the linear rail slider 204, and a cam bearing follower 205 is also arranged at the bottom of the floating sliding mounting plate 202. Preferably, in this embodiment, the cam bearing follower 205 is fixed to the bottom of the floating sliding mounting plate 202 by bolts; an adjustment mounting block 206 is also arranged on the left side of the floating sliding mounting plate 202, and a slot cleaning elastic tool 207 is arranged on the upper surface of the adjustment mounting block 206. The slot cleaning elastic tool 207 is fixed to the upper surface of the adjustment mounting block 206 by bolts and is used for slot cleaning of anode carbon blocks.

[0032] See attached Figure 7 The surface cleaning tool 3 includes a driving device 301, a transmission box 302, a fixing device 303, a buffer device 304 and a cleaning tool 305. The driving device 301 is arranged on the upper surface of the fixing device 303. The driving device 301 includes a servo motor 3011 and a planetary gear 3012. The planetary gear 3012 is arranged on the side of the driving motor 3011 with a transmission shaft. The outer side of the planetary gear 3012 is connected to the transmission box 302. The transmission box 302 is arranged on both sides below the fixing device 303. A driven shaft 306 is arranged inside the transmission box 302. One side of the driven shaft 306 extends out of the transmission box 302. The outer surface of the extended driven shaft 306 is provided with a buffer device 304. Preferably, the buffer device 304 in this embodiment adopts a spring. The buffer device 304 provides a buffer floating function for the surface cleaning cutter disc 3 as a whole to prevent the cutter disc from colliding with the carbon block during use; the outer bottom surface of the extended driven shaft 306 is provided with a cleaning tool 305.

[0033] See attached Figure 8 The power device 4 includes a driving motor 401, a hollow rotating platform 402, a support seat 403 and a rotating shaft 404. The hollow rotating platform 402 is installed on the upper surface of the support seat 403, and the driving motor 401 is arranged above the hollow rotating platform 402. The upper surface of the support seat 403 is also provided with a top dust removal port 8, and the top dust removal port 8 is located on one side of the hollow rotating platform 402. A rotating shaft 404 is arranged inside the support seat 403, and the interior of the rotating shaft 404 is hollow; a notch 4041 is also arranged on the outer surface of the rotating shaft 404, and the notch 4041 is arranged in a wavy line shape around the outer surface outside the rotating shaft 404, which is used to transmit power to other devices. The driving motor 401 transmits power to the rotating shaft 404 through the hollow rotating platform 402, and then the rotating shaft transmits power to other devices.

[0034] Refer to the attached Figure 1 ~Attached Figure 8 When the mechanism is in use, the power device 4 transmits power to the bowl cleaning disc 1 and the slot cleaning disc 2 through the driving motor 401, using the central control rotating platform 402 and the rotating shaft 404, and the bowl cleaning disc 1 is fixed to the power device 4 through the cylindrical head shoulder screw 1021, providing rotational power for the bowl cleaning disc 4, and the slot cleaning tool 2 provides up and down floating power for the slot cleaning disc 2 through the cooperation between the wave-shaped slot 4031 and the cam bearing follower 205, and is connected to the fixing device 303 through the fixed mounting plate 201 to provide support for the slot cleaning disc 2. When the surface cleaning tool is used to clean the surface of the carbon block 3, the servo motor 3011 drives the planetary gear 3012 to rotate, and transmits power to the transmission box 302, and transmits it to the driven shaft 306 through the special structure inside the transmission box 302. The driven shaft 306 drives the cleaning tool 305 to rotate to complete the surface cleaning work.

[0035] When the slot cleaning cutter disc 2 is in use, the power provided by the power device 4 cooperates with the cam bearing follower 205 and the slot 4041 to make the cam bearing follower float up and down along the wavy slot 4041, and the cam bearing follower 205 generates a floating power, which is transmitted to the slot cleaning elastic tool 207 through the linear rail 203, the linear rail slider 204 and the adjustment mounting block 206 to complete the cleaning of the anode carbon block slot position.

[0036] When the bowl mouth cleaning cutter disc 1 is in use, the power device 4 is transmitted to the main cutter disc 101 through the rotating shaft 404, and then to the cutter group 103 at the bottom of the main cutter disc 101. The cutter group 103 crushes the residual material in the bowl mouth to complete the cleaning of the bowl mouth position of the anode carbon block. The cylindrical head shoulder screw 1021 and the spring 1023 in the buffer device 102 produce a certain floating effect to prevent jamming during the cleaning process.

[0037] In summary, the utility model installs a bowl-shaped cleaning blade disc, a groove cleaning blade disc, a surface cleaning blade disc and a power device on the main mounting plate. Through the cooperation between the above-mentioned devices and the blade disc, different cleaning tools can be effectively selected according to different cleaning positions of the anode carbon block, and the cleaning work of the anode carbon block can be precisely constructed, thereby improving the cleaning work of the carbon block surface and facilitating the realization of the purpose of reducing costs and increasing efficiency.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A combined anode carbon block surface cleaning mechanism, comprising a main mounting plate, characterized in that: A slot cleaning blade is provided below the main mounting plate, a bowl mouth cleaning blade is provided at the bottom of the slot cleaning blade, a connecting device is provided on the upper right surface of the main mounting plate, a surface cleaning tool is provided on the upper right edge of the main mounting plate, the surface cleaning tool is located on the right side of the connecting device, a power device is also provided on the left side of the slot cleaning tool and the bowl mouth cleaning blade, and the power device is fixedly mounted on one side of the main mounting plate.

2. The combined anode carbon block surface cleaning mechanism according to claim 1, characterized in that: The bowl-mouth cleaning blade disc includes a main blade disc, a blade group and a buffer device. A dust removal port is provided in the middle of the upper end surface of the main blade disc. The buffer device is provided on the upper end surface of the main blade disc and is evenly arranged around the dust removal port. The buffer device includes a cylindrical head shoulder screw, an anti-loosening gasket and a spring. The cylindrical head shoulder screw is installed on the main blade disc. The spring is provided on the surface of the cylindrical head shoulder screw. The anti-loosening gasket is provided between above the spring and below the cylindrical head of the cylindrical head shoulder screw.

3. The combined anode carbon block surface cleaning mechanism according to claim 2, characterized in that: The bottom of the cylindrical head shoulder screw is fixed inside the main cutter disc, and is sequentially passed through an anti-loosening gasket and a spring to be installed on the main cutter disc.

4. The combined anode carbon block surface cleaning mechanism according to claim 2, characterized in that: The tool group includes a scraping tool, a cleaning tool and a centrifugal tool. The scraping tool is arranged at the outermost side of the top of the main cutter disc, the cleaning tool is arranged in the middle position of the top of the main cutter disc, the centrifugal tool is arranged at the top edge of the main cutter disc and is located on the outside of the scraping tool. A tool is also arranged on the lower end surface of the bottom of the main cutter disc. On the upper surface of the main cutter disc, the cleaning tool, the tool, the scraping tool and the centrifugal tool are arranged in sequence from the inside to the outside.

5. The combined anode carbon block surface cleaning mechanism according to claim 1, characterized in that: The slot cleaning device includes a fixed mounting plate, a floating sliding mounting plate, a linear rail, a linear rail slider, a cam bearing follower, an adjustment mounting block and a slot cleaning elastic tool. The upper surface of the floating sliding mounting plate is provided with a linear rail, a linear rail slider is installed above the linear rail, a fixed mounting plate is provided above the linear rail slider, and the cam bearing follower is provided on both sides of the bottom of the floating sliding mounting plate.

6. The combined anode carbon block surface cleaning mechanism according to claim 5, characterized in that: The adjusting installation block is fixed on the left side of the floating sliding installation plate by bolts, and the slot cleaning elastic prop is fixed obliquely on the upper surface of the adjusting installation block by bolts.

7. The combined anode carbon block surface cleaning mechanism according to claim 1, characterized in that: The surface cleaning tool includes a driving device, a transmission box, a fixing device, a buffer device and a cleaning tool. The driving device is arranged above the fixing device, and the transmission box is arranged below the driving device. A driven shaft is arranged inside the transmission box, one end of the driven shaft extends from the inside of the transmission box, and a buffer device is arranged on the outer surface of the extended driven shaft, and a cleaning tool is arranged on the outer bottom of the extended driven shaft.

8. The combined anode carbon block surface cleaning mechanism according to claim 7, characterized in that: The driving device comprises a servo motor and a planetary wheel, wherein the planetary wheel is mounted on the servo motor, and the outer side of the planetary wheel is connected to the transmission box.

9. The combined anode carbon block surface cleaning mechanism according to claim 1, characterized in that: The power device includes a driving motor, a hollow rotating platform, a support seat and a rotating shaft. The driving motor is fixedly installed on the upper surface of the hollow rotating platform, the hollow rotating platform is fixedly arranged above the support seat, the rotating shaft is arranged inside the support seat and connected to the hollow rotating platform, and a notch is also arranged on the side of the rotating shaft, and the notch is in a wavy line shape and surrounds the outer surface of the rotating shaft.

10. The combined anode carbon block surface cleaning mechanism according to claim 9, characterized in that: A top dust removal port is also provided on the upper surface of the support seat, and the top dust removal port is located on one side of the hollow rotating platform.