Micro-tube end socket machining equipment

Abstract

The utility model discloses micro-tube end socket processing equipment which comprises a base, a supporting table fixedly installed on the top face of the base, a chuck body fixedly installed on one side of the supporting table, a discharging mechanism arranged on the top face of the base and used for discharging micro-tubes, and an end socket mechanism arranged on the top face of the base and used for end socket of the micro-tubes. A supporting table and a chuck which are arranged are matched with each other, so that a micropipe can be clamped, then a worker performs heating and end sealing on the micropipe, and a second driving motor, a positioning plate, a rotating hole, a gear, a rack, a supporting hole, a limiting rod, a connecting strip, a clamping plate, a discharging plate and a third electric push rod which are arranged are matched with each other, so that the end-sealed micropipe can fall onto the discharging plate; according to the micro-pipe blanking device, the micro-pipes enter a prepared charging basket along the discharging plate, so that the micro-pipes are blanked, the hands of workers are prevented from being scalded by residual heat during micro-pipe end sealing, the micro-pipe blanking effect is achieved, and the workers can conduct end sealing machining on the micro-pipes conveniently.

Description

Technical Field

[0001] The utility model relates to the field of micro-tubes, in particular to micro-tube head processing equipment. Background Art

[0002] Metal pipes have hollow cross-sections, and their length is much greater than the diameter or circumference of steel. According to the cross-sectional shape, they are divided into round, square, rectangular and special-shaped steel pipes; according to the material, they are divided into carbon structural steel pipes, low alloy structural steel pipes, alloy steel pipes and composite steel pipes; according to the purpose, they are divided into pipelines, etc. Micro-tubes are a type of metal pipes, also made of metal. Micro-tubes sometimes need to be capped at one end during use.

[0003] After massive searches, it was found that the prior art publication number is CN217748923U, which discloses a metal tube self-sealing hole device. The patent sets a base, a pipe positioning tool, a positioning mechanism, a compression sealing mechanism and a heat supply mechanism. The heat supply mechanism heats and softens the metal tube body, and the compression sealing mechanism rolls and deforms the tube wall and rivets it to achieve the effect of self-sealing the hole of the metal tube body. Compared with welding and mold pressing, it is simple to use and efficient in production. However, in this scheme, since the staff will use a heating coil to heat and soften the metal tube and seal it, and the metal tube has good thermal conductivity, the metal tube as a whole has a higher temperature after heating and softening one end of the metal tube, causing the staff to be burned by the residual temperature on the metal tube when cutting the sealed metal tube, and the cutting effect is poor, which affects the staff to seal the metal tube. Therefore, based on the above search and combined with the prior art, the utility model provides a micro-tube head processing equipment to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to provide a micro-tube end cap processing device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A microtube capping processing equipment comprises a base, a support platform is fixedly mounted on the top surface of the base, a chuck body is fixedly mounted on one side of the support platform, a discharge plate is fixedly mounted on one side of the base, a connecting plate is fixedly mounted on one side of the base, one side of the connecting plate is fixedly connected to one side of the discharge plate, a feeding mechanism for feeding microtubes is arranged on the top surface of the base, and a capping mechanism for capping microtubes is arranged on the top surface of the base.

[0007] Furthermore, the unloading mechanism includes a positioning plate, the bottom surface of the positioning plate is slidably connected to two racks, a third electric push rod for moving the positioning plate is fixedly installed on one side of the support platform, the bottom surface of the positioning plate is rotatably connected to a gear, the gear is meshed with the rack, a second driving motor for driving the gear to rotate is installed on the top surface of the positioning plate, a connecting strip is fixedly installed on the bottom surface of the rack, and a splint is fixedly installed on the bottom surface of the connecting strip.

[0008] Furthermore, a mounting plate is provided on the top surface of the base, a first electric push rod is fixedly mounted on one side of the mounting plate, a heater is fixedly mounted on one end of the telescopic shaft of the first electric push rod, and a moving part for moving the heater is provided on the top surface of the base.

[0009] Furthermore, the sealing head mechanism comprises a support plate, one side of the support plate is rotatably connected to a rolling cutter, and the other side of the support plate is provided with a first driving motor for driving the rolling cutter to rotate.

[0010] Furthermore, the sealing head mechanism further comprises a slide rail, the slide rail is movably connected to the support plate, and a second electric push rod for moving the support plate is fixedly mounted on the top surface of the slide rail.

[0011] Furthermore, two support frames are fixedly mounted on the bottom surface of the base, and two fixing holes are provided on the inner bottom surface of the support frames.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The microtube can be clamped by cooperating with the support table and the chuck, and then the staff heats the microtube to seal the head. The second drive motor, positioning plate, rotating hole, gear, rack, support hole, limiting rod, connecting strip, splint, discharge plate and third electric push rod cooperate with each other to make the microtube after sealing the head fall onto the discharge plate, and the microtube enters the material barrel prepared in advance along the discharge plate, thereby completing the unloading of the microtube and avoiding the residual heat of the microtube when sealing the head to scald the staff's hands, achieving the unloading effect of the microtube and facilitating the staff to seal the head of the microtube.

[0014] 2. By cooperating with the first driving motor, the support plate and the rolling tool, the softened metal on the microtube port can be squeezed and deformed by the rolling tool, thereby blocking one end of the microtube, and then the metal on the microtube is used to seal the microtube, thereby achieving the effect of sealing the microtube. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the support plate structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the splint structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the positioning plate structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the mounting plate structure of the utility model.

[0020] In the figure: 1. base; 2. support table; 3. chuck body; 4. unloading mechanism; 5. head mechanism; 6. discharge plate; 7. connecting plate; 8. support frame; 9. fixing hole; 10. mounting plate; 11. first electric push rod; 12. heater; 13. support plate; 14. first drive motor; 15. rolling tool; 16. second electric push rod; 17. slide rail; 18. slider; 19. positioning plate; 20. rack; 21. connecting strip; 22. clamping plate; 23. third electric push rod; 24. second drive motor; 25. rotating hole; 26. support hole; 27. limiting block; 28. limiting rod; 29. ​​gear. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A micro-tube capping processing equipment comprises a base 1, a support platform 2 is fixedly installed on the top surface of the base 1, a chuck body 3 is fixedly installed on one side of the support platform 2, a discharge plate 6 is fixedly installed on one side of the base 1, a connecting plate 7 is fixedly installed on one side of the base 1, one side of the connecting plate 7 is fixedly connected to one side of the discharge plate 6, a feeding mechanism 4 for feeding micro-tubes is arranged on the top surface of the base 1, and a capping mechanism 5 for capping the micro-tubes is arranged on the top surface of the base 1.

[0023] The unloading mechanism 4 includes a positioning plate 19, which is arranged on the top surface of the base 1. The bottom surface of the positioning plate 19 is slidably connected with two racks 20. The top surface of the positioning plate 19 is provided with two support holes 26. A limiting rod 28 is fixedly installed inside the support hole 26. A limiting block 27 is fixedly installed on the top surface of the rack 20. The limiting block 27 is movably connected with the support hole 26. A circular through hole is provided on one side of the limiting block 27. The inner circular wall surface of the circular through hole is movably connected with the outer circular wall surface of the limiting rod 28. The bottom surface of the positioning plate 19 is rotatably connected with a gear 29, which meshes with the rack 20. A second drive motor is fixedly installed on the top surface of the positioning plate 19. 24, a rotating hole 25 is provided on the top surface of the positioning plate 19, the outer circumferential wall surface of the driving shaft of the second driving motor 24 is movably sleeved with the inner circumferential wall surface of the rotating hole 25, the bottom surface of the driving shaft of the second driving motor 24 is fixedly connected with the top surface of the gear 29, a connecting strip 21 is fixedly installed on the bottom surface of the rack 20, a clamping plate 22 is fixedly installed on the bottom surface of the connecting strip 21, a third electric push rod 23 is fixedly installed on one side of the support platform 2, one end of the telescopic shaft of the third electric push rod 23 is fixedly connected to one side of the positioning plate 19, a PLC controller is fixedly installed on the top surface of the base 1, and the second driving motor 24 and the third electric push rod 23 are both electrically connected to the PLC controller;

[0024] Through the support platform 2 that is set up, the staff places the microtube inside the chuck body 3 on the side of the support platform 2, and the chuck body 3 can clamp the microtube, and then the staff heats the microtube to cap it. After the capping is completed, the staff starts the second drive motor 24, and the drive shaft of the second drive motor 24 rotates inside the rotating hole 25 on the positioning plate 19 to drive the gear 29 to rotate. The rotation of the gear 29 causes the two racks 20 to move toward the middle, and the movement of the rack 20 drives the limiting block 27 to move inside the support hole 26 on the positioning plate 19 along the limiting rod 28. The limiting block 27 and the limiting rod 28 can cooperate to limit the movement of the rack 20, and the two racks 20 move toward the middle to drive the connecting strip 21 and the splint 22 to move toward the middle, and the two splints 22 move toward the middle to cap the microtube. The staff places the barrel for collecting the micro-tubes on the ground below the discharge plate 6 in advance, and starts the third electric push rod 23. The telescopic axis of the third electric push rod 23 moves forward, driving the micro-tubes after capping between the positioning plate 19, the rack 20 and the two clamps 22 to move to the top of the discharge plate 6. At this time, the driving shaft of the second drive motor 24 rotates in the opposite direction, causing the two racks 20 to drive the connecting strips 21 and the clamps 22 to move outward. The two clamps 22 move outward, causing the micro-tubes to fall onto the discharge plate 6 and enter the barrel prepared in advance along the discharge plate 6, thereby completing the unloading of the micro-tubes. There is no need for the staff to manually unload the materials, which avoids the residual heat of the micro-tubes when they are capped to scald the hands of the staff, thereby achieving the unloading effect of the micro-tubes and facilitating the staff to cap the micro-tubes.

[0025] Example 2: Please refer to Figure 1, Figure 2 , Figure 3 and Figure 5 , a micro-tube capping processing equipment, which is different from Example 1 in that a mounting plate 10 is fixedly mounted on the top surface of a base 1, a first electric push rod 11 is fixedly mounted on one side of the mounting plate 10, a heater 12 is fixedly mounted on one end of a telescopic shaft of the first electric push rod 11, a moving part for moving the heater 12 is arranged on the top surface of the base 1, and the moving part comprises a linear slide rail, the linear slide rail is fixedly mounted on the top surface of the base 1, a slider is slidably connected to the top surface of the linear slide rail, the bottom surface of the mounting plate 10 is fixedly connected to the top surface of the slider, a linear motor is fixedly mounted on the top surface of the linear slide rail, a screw is mounted on the driving shaft of the linear motor through a coupling, the screw is threadedly connected to the slider, one end of the screw is mounted on the linear slide rail through a bearing seat, and the linear motor, the first electric push rod 11 and the heater 12 are all electrically connected to a PLC controller;

[0026] Through the set PLC controller, the PLC controller starts the first electric push rod 11, and the telescopic shaft of the first electric push rod 11 moves to drive the heater 12 to move radially to the center of the microtube. Then, the PLC controller starts the linear motor, and the driving shaft of the linear motor rotates to drive the screw rod to rotate. The screw rod rotates so that the slider drives the mounting plate 10 to move backward on the linear slide rail. The mounting plate 10 moves backward and drives the heater to move backward and sleeve on one end of the microtube. At this time, the heater 12 emits heat to heat one end of the microtube and soften it. Finally, the linear motor, the screw rod, the slider, the linear slide rail and the first electric push rod 11 cooperate with each other to reset the heater 12, thereby completing the whole process of heating and softening one end of the microtube, and achieving the heating effect of the microtube.

[0027] The capping mechanism 5 includes a support plate 13, which is arranged on the top surface of the base 1. One side of the support plate 13 is rotatably connected to a rolling tool 15. The other side of the support plate 13 is fixedly installed with a first drive motor 14. A circular through hole is opened on one side of the support plate 13. The driving shaft of the first drive motor 14 passes through the circular through hole and is fixedly connected to one end of the first drive motor 14. Through the arrangement of the first drive motor 14, the driving shaft of the first drive motor 14 rotates to drive the rolling tool 15 to rotate. The rolling tool 15 contacts and rotates with one end of the microtube that is heated and softened, so that the softened metal on the microtube port is squeezed and deformed by the rolling tool 15, thereby sealing one end of the microtube, and then using the metal on the microtube to cap the microtube, thereby achieving the capping effect of the microtube.

[0028] Example 3: Please refer to Figure 1 , Figure 2 and Figure 3, a micro-tube capping processing equipment, which is different from the embodiment 1 in that the capping mechanism 5 also includes a slide rail 17, the slide rail 17 is fixedly installed on the top surface of the base 1, the slide rail 17 is movably connected with the support plate 13, a slider 18 is fixedly installed on the bottom surface of the support plate 13, the slider 18 is slidably connected with the slide rail 17, and a second electric push rod 16 is fixedly installed on the top surface of the slide rail 17, and the second electric push rod 16 is electrically connected to the PLC controller. Through the second electric push rod 16, after one end of the micro-tube is heated, the staff starts the second electric push rod 16, and the telescopic axis of the second electric push rod 16 moves forward to drive the support plate 13 and the rolling tool 15 to move forward, so that the micro-tube is capped by the rotation of the rolling tool 15, and the support plate 13 moves forward so that the slider 18 slides inside the slide rail 17, and the slider 18 can limit the movement of the support plate 13, thereby achieving the limiting effect on the support plate 13;

[0029] Two support frames 8 are fixedly installed on the bottom surface of the base 1, and two fixing holes 9 are opened on the inner bottom surface of the support frame 8. Through the set base 1, the staff places the base 1 in a suitable position, and the staff puts the bolts into the fixing holes 9 on the support frame 8 to fix the base 1 on the ground.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A micro-tube end capping processing device, comprising a base (1), characterized in that: A support platform (2) is fixedly mounted on the top surface of the base (1), a chuck body (3) is fixedly mounted on one side of the support platform (2), a discharge plate (6) is fixedly mounted on one side of the base (1), a connecting plate (7) is fixedly mounted on one side of the base (1), one side of the connecting plate (7) is fixedly connected to one side of the discharge plate (6), a feeding mechanism (4) for feeding micro-tubes is arranged on the top surface of the base (1), and a sealing mechanism (5) for sealing the micro-tubes is arranged on the top surface of the base (1).

2. A micro-tube end capping processing equipment according to claim 1, characterized in that: The unloading mechanism (4) comprises a positioning plate (19), the bottom surface of which is slidably connected to two racks (20), a third electric push rod (23) for moving the positioning plate (19) is fixedly mounted on one side of the support platform (2), the bottom surface of the positioning plate (19) is rotatably connected to a gear (29), the gear (29) is meshed with the rack (20), a second driving motor (24) for driving the gear (29) to rotate is mounted on the top surface of the positioning plate (19), a connecting strip (21) is fixedly mounted on the bottom surface of the rack (20), and a clamping plate (22) is fixedly mounted on the bottom surface of the connecting strip (21).

3. The micro-tube end capping processing equipment according to claim 1 is characterized in that: The top surface of the base (1) is provided with a mounting plate (10), a first electric push rod (11) is fixedly mounted on one side of the mounting plate (10), a heater (12) is fixedly mounted on one end of a telescopic shaft of the first electric push rod (11), and a moving part for moving the heater (12) is provided on the top surface of the base (1).

4. The micro-tube end capping processing equipment according to claim 1, characterized in that: The sealing mechanism (5) comprises a support plate (13), one side of the support plate (13) is rotatably connected to a rolling tool (15), and the other side of the support plate (13) is provided with a first drive motor (14) for driving the rolling tool (15) to rotate.

5. The micro-tube end capping processing equipment according to claim 4 is characterized in that: The sealing head mechanism (5) further comprises a slide rail (17), the slide rail (17) being movably sleeved with the support plate (13), and a second electric push rod (16) for moving the support plate (13) being fixedly mounted on the top surface of the slide rail (17).

6. The micro-tube end capping processing equipment according to claim 1, characterized in that: Two support frames (8) are fixedly mounted on the bottom surface of the base (1), and two fixing holes (9) are provided on the inner bottom surface of the support frames (8).

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