Automobile safety belt automobile sensing assembly assembling equipment

By designing the car seat belt vehicle sensor component assembly equipment, the mechanized method is used to automatically install steel balls to solve the problem of low work efficiency caused by high artificial participation in existing technologies, and realize the automation and improvement of the assembly process.

CN222404327UActive Publication Date: 2025-01-28ZHEJIANG JUNKUN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423216320.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-01-28
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In the prior art, the manual participation in the assembly process of vehicle sensor components is high, resulting in low work efficiency.

Method used

Design a car seat belt car sensor assembly equipment, including conveying device, car sensor materials, steel ball feed and installation devices, buckle covering and installation devices, base materials and installation devices and transit devices. Method to automatically install steel balls on the car sensor to reduce manual participation.

Benefits of technology

The installation of steel balls through mechanical automation has significantly reduced the degree of manual participation and improved the efficiency of assembly work.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222404327U_ABST
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Abstract

The utility model relates to automobile safety belt sensing assembly assembling equipment, in particular to a steel ball feeding and installing device which comprises a feeding hopper, a hopper pipeline, a gliding track, a material moving block, a material moving air cylinder, a steel ball transferring mechanism and a steel ball installing mechanism. The other end, opposite to the feeding hopper, of the hopper pipeline communicates with the top of the downward sliding rail to enable the feeding hopper to convey steel balls on the downward sliding rail, a vertical through hole is formed in the bottom of the downward sliding rail, the material moving air cylinder drives the moving block to move, and the material moving block is provided with a material moving hole. The material moving hole is provided with a material taking position opposite to the vertical through hole and a feeding position opposite to the steel ball transferring mechanism, the steel ball transferring mechanism has a transferring state for transferring the steel balls from the material moving hole to the conveying device, and the steel ball mounting mechanism has a mounting state for mounting the steel balls into the corresponding vehicle sensing parts.
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Description

Technical Field

[0001] The utility model relates to an assembly device, in particular to an assembly device for a vehicle seat belt sensor component. Background Art

[0002] The vehicle sensing component can realize the vehicle sensing function and angle tilt function on the car seat belt retractor. It is one of the basic components of the seat belt. The vehicle sensing component provides the seat belt retractor with vehicle sensing trigger function and angle tilt trigger function.

[0003] The vehicle sensing component includes components such as a vehicle sensing part, a steel ball, a buckle cover, and a base. During assembly, the cover of the vehicle sensing part needs to be opened first, and then the steel ball is put in. The vehicle sensing part with the steel ball is then fixed with the buckle cover, and finally the base is put in to complete the assembly. In this process, the cover of the vehicle sensing part is often opened manually, and then the steel ball is put in, which results in high manual involvement and low work efficiency. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide an assembly device for a vehicle seat belt sensor component.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a conveying device, a vehicle sensing part feeding device, a steel ball feeding and installation device, a buckle cover feeding and installation device, a base feeding and installation device and a transfer device; the conveying device: used to receive vehicle sensing parts, steel balls, buckle covers and bases, and the transfer device transfers the completed assembled products; the vehicle sensing part feeding device: loads the vehicle sensing parts and transfers them to the conveying device; the steel ball feeding and installation device: loads the steel balls to the conveying device and opens the cover of the corresponding vehicle sensing part to put the steel balls in; the buckle cover feeding and installation device: loads the buckle cover to the conveying device and installs it with the corresponding vehicle sensing part; the base feeding and installation device: loads the base to the conveying device and installs it with the corresponding vehicle sensing part; the transfer device transfers the completed assembled products to other equipment for subsequent actions; the steel ball feeding and installation device includes upper A material funnel, a funnel pipe, a descending track, a material shifting block, a material shifting cylinder, a steel ball transfer mechanism and a steel ball installation mechanism. The bottom of the loading funnel is connected to the funnel pipe, and the other end of the funnel pipe relative to the loading funnel is connected to the top of the descending track to constitute the loading funnel to convey the steel balls to the descending track. A vertical through hole is provided at the bottom of the descending track, and the material shifting cylinder drives the moving block to move. The material shifting block is provided with a material shifting hole, and the material shifting hole has a material taking position relative to the vertical through hole and a material feeding position relative to the steel ball transfer mechanism. The steel ball transfer mechanism has a transfer state of transferring the steel ball from the material shifting hole to the conveying device, and the steel ball installation mechanism has an installation state of installing the steel ball into the corresponding vehicle sensing part. The conveying device, vehicle sensing part feeding device, cover feeding and installation device, base feeding and installation device and transfer device in this scheme are all conventional technical means, so they will not be elaborated in detail.

[0006] By adopting the above technical scheme, the corresponding components are placed in the corresponding devices before assembly. When assembly is required, the vehicle sensing parts are first loaded into the carrier of the conveying device. At the same time, the steel ball passes through the funnel pipe from the bottom of the loading funnel to the top of the downward slide track. Under the action of gravity, it slides downward until the steel ball moves to the bottom of the downward slide track. At this time, the steel ball is opposite to the vertical through hole and moves vertically downward through the vertical through hole, and then enters the shifting hole of the shifting block. Then the shifting cylinder drives the shifting block, thereby driving the steel ball to move to the feeding position relative to the steel ball transfer mechanism. At this time, the steel ball is sent to the corresponding vehicle sensing part by the steel ball transfer mechanism, and installed by the steel ball installation mechanism. Subsequently, the overall assembly is completed through the buckle cover loading and installation device and the base loading and installation device in turn. Finally, the assembled product is delivered by the transfer device. Through the setting of the steel ball loading and installation device, the steel ball can be automatically installed on the vehicle sensing part by the machine, thereby reducing the degree of manual participation and improving work efficiency.

[0007] The utility model is further configured as follows: the steel ball transfer mechanism includes a transfer head and a transfer drive component, the transfer drive component drives the transfer head to move, the transfer head has a suction state for sucking the steel ball, and the transfer drive component is composed of conventional cylinders, moving seats and other components.

[0008] By adopting the above technical solution, when the steel ball needs to be transferred, the transfer head absorbs the steel ball, and then the transfer drive member drives the steel ball to move to the corresponding vehicle sensing member.

[0009] The utility model is further configured as follows: the conveying device comprises a rotating disk and a carrier, and the carrier is arranged on the rotating disk and is used for loading products.

[0010] The utility model is further configured as follows: the steel ball installation mechanism includes a vertical cylinder, a vertical seat, a suction head and a fixed block, the vertical cylinder drives the vertical seat to move vertically, the fixed block is arranged on the vertical seat and has a fixed state for fixing part of the vehicle sensing part to the carrier, and the suction head is arranged on the vertical seat and has an open state for sucking the cover of the vehicle sensing part.

[0011] By adopting the above technical solution, when installation is required, the vertical cylinder drives the vertical seat to move downward until the fixed block abuts against the vehicle sensing part on the corresponding carrier. At this time, the suction head can open the cover on the vehicle sensing part through suction to meet the subsequent installation of the steel ball.

[0012] The utility model is further configured to include an interception cylinder and an interception rod, wherein the interception cylinder drives the interception rod to move, and the interception rod has an interception state between the vehicle sensing member and the vehicle sensing member cover.

[0013] By adopting the above technical solution, after the cover of the vehicle sensing part is opened, the interception cylinder then drives the interception rod to move, so that the interception rod and the cover of the vehicle sensing part are abutted against each other to prevent the cover from falling back and affecting the installation of the steel ball. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a structural diagram of the steel ball feeding and installation device of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the steel ball feeding and installation device of the utility model from another perspective;

[0017] Figure 4 It is a structural schematic diagram of the steel ball installation mechanism of the utility model.

[0018] In the figure: 1. conveying device; 11. rotating disk; 12. carrier; 2. vehicle sensor feeding device; 3. steel ball feeding and installation device; 30. steel ball installation mechanism; 301. vertical cylinder; 302. vertical seat; 303. suction head; 304. fixing block; 305. interception cylinder; 306. interception rod; 31. feeding funnel; 32. funnel pipe; 33. sliding track; 34. material transfer block; 35. material transfer cylinder; 36. steel ball transfer mechanism; 361. transfer head; 362. transfer drive member; 37. material transfer hole; 38. vertical through hole; 4. buckle cover feeding and installation device; 5. base feeding and installation device; 6. transfer device. DETAILED DESCRIPTION

[0019] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0021] like Figure 1-4As shown, the utility model discloses an assembly device for a vehicle seat belt vehicle sensor component, comprising a conveying device 1, a vehicle sensor component feeding device 2, a steel ball feeding and installation device 3, a buckle cover feeding and installation device 4, a base feeding and installation device 5 and a transfer device 6; the conveying device 1 is used to receive the vehicle sensor component, the steel ball, the buckle cover and the base, and the transfer device 6 transfers the assembled product; the vehicle sensor component feeding device 2 is used to feed the vehicle sensor component and transfer it to the conveying device 1; the steel ball feeding and installation device 3 is used to feed the steel ball to the conveying device 1 and open the cover of the corresponding vehicle sensor component to put the steel ball in; the buckle cover feeding and installation device 4 is used to feed the buckle cover to the conveying device 1 and install it on the corresponding vehicle sensor component; the base feeding and installation device 5 is used to feed the base to the conveying device 1 And installed with the corresponding vehicle sensing parts; transfer device 6: transfer the assembled products to other equipment for subsequent actions; the steel ball feeding and installation device 3 includes a feeding funnel 31, a funnel pipe 32, a downward track 33, a material transfer block 34, a material transfer cylinder 35, a steel ball transfer mechanism 36 and a steel ball installation mechanism 30. The bottom of the feeding funnel 31 is connected to the funnel pipe 32, and the other end of the funnel pipe 32 relative to the feeding funnel 31 is connected to the top of the downward track 33 to form the feeding funnel 31 to the downward track 33 Steel ball conveying, the bottom of the downward track 33 is provided with a vertical through hole 38, the material transfer cylinder 35 drives the moving block to move, and the material transfer block 34 is provided with a material transfer hole 37, and the material transfer hole 37 has a material taking position relative to the vertical through hole 38 and a steel ball The ball transfer mechanism 36 is in a relative feeding position, the steel ball transfer mechanism 36 has a transfer state of transferring the steel ball from the transfer hole 37 to the conveying device 1, and the steel ball installation mechanism 30 has an installation state of installing the steel ball into the corresponding vehicle sensing part. The conveying device 1, the vehicle sensing part feeding device 2, the buckle cover feeding and installation device 4, the base feeding and installation device 5 and the transfer device 6 in this scheme are all conventional technical means, so they are not elaborated in detail. Before assembly, the corresponding components are placed in the corresponding devices. When assembly is required, the vehicle sensing parts are first loaded into the carrier 12 of the conveying device 1. At the same time, the steel ball passes through the funnel pipe 32 from the bottom of the feeding funnel 31 to the top of the downward slide track 33, and slides downward under the action of gravity until the steel ball moves to the downward slide track. The bottom of 33, at this time, the steel ball is opposite to the vertical through hole 38, and moves vertically downward through the vertical through hole 38, and then enters the shifting hole 37 of the shifting block 34, and then the shifting cylinder 35 drives the shifting block 34, thereby driving the steel ball to move to the feeding position relative to the steel ball transfer mechanism 36, at this time, the steel ball is sent to the corresponding vehicle sensing part by the steel ball transfer mechanism 36, and installed by the steel ball installation mechanism 30, and then successively through the cover loading and installation device 4 and the base loading and installation device 5, to complete the overall assembly, and finally the transfer device 6 transfers the assembled product, and through the setting of the steel ball loading and installation device 3, the steel ball can be automatically installed on the vehicle sensing part by the machine, thereby reducing the degree of manual participation and improving work efficiency.

[0022] The steel ball transfer mechanism 36 includes a transfer head 361 and a transfer drive 362. The transfer drive 362 drives the transfer head 361 to move. The transfer head 361 has a suction state for sucking the steel ball. The transfer drive 362 is composed of conventional cylinders, moving seats and other components. When the steel ball needs to be transferred, the transfer head 361 sucks the steel ball, and then the transfer drive 362 drives the steel ball to move to the corresponding vehicle sensing part.

[0023] The conveying device 1 includes a rotating disk 11 and a carrier 12 . The carrier 12 is disposed on the rotating disk 11 and is used to load products.

[0024] The steel ball installation mechanism 30 includes a vertical cylinder 301, a vertical seat 302, a suction head 303 and a fixed block 304. The vertical cylinder 301 drives the vertical seat 302 to move vertically. The fixed block 304 is arranged on the vertical seat 302 and has a fixed state for fixing part of the vehicle sensing part on the carrier 12. The suction head 303 is arranged on the vertical seat 302 and has an open state for sucking the cover of the vehicle sensing part. When installation is required, the vertical cylinder 301 drives the vertical seat 302 to move downward until the fixed block 304 is against the vehicle sensing part on the corresponding carrier 12. At this time, the suction head 303 can open the cover on the vehicle sensing part through suction to meet the subsequent installation of the steel ball.

[0025] It also includes an intercepting cylinder 305 and an intercepting rod 306. The intercepting cylinder 305 drives the intercepting rod 306 to move. The intercepting rod 306 has an intercepting state between the vehicle sensing part and the vehicle sensing part cover. After the vehicle sensing part cover is opened, the intercepting cylinder 305 then drives the intercepting rod 306 to move, so that the intercepting rod 306 and the vehicle sensing part cover are abutted to prevent the cover from falling back and affecting the installation of the steel ball.

[0026] Working process: before assembly, the corresponding components are placed in the corresponding devices. When assembly is required, the vehicle sensing parts are first loaded into the carrier 12 of the conveying device 1. At the same time, the steel ball passes through the funnel pipe 32 from the bottom of the loading funnel 31 to the top of the downward slide track 33. Under the action of gravity, it slides downward until the steel ball moves to the bottom of the downward slide track 33. At this time, the steel ball is opposite to the vertical through hole 38 and moves vertically downward through the vertical through hole 38, and then enters the shifting hole 37 of the shifting block 34. Then the shifting cylinder 35 drives the shifting block 34, thereby driving the steel ball to move to the feeding position opposite to the steel ball transfer mechanism 36. At this time, the transfer head 361 absorbs the steel ball, and then the transfer drive The moving part 362 drives the steel ball to move to the corresponding vehicle sensing part. At the same time, the vertical cylinder 301 drives the vertical seat 302 to move downward until the fixed block 304 is against the vehicle sensing part on the corresponding carrier 12. At this time, the suction head 303 can open the cover on the vehicle sensing part through suction, and then the intercepting cylinder 305 drives the intercepting rod 306 to move, so that the intercepting rod 306 is against the cover of the vehicle sensing part, and then the steel ball is placed in the vehicle sensing part, and the intercepting rod 306, the fixed block 304 and the suction head 303 are returned to their original positions, and then the overall assembly is completed through the cover loading and installation device 4 and the base loading and installation device 5 in turn, and finally the assembled product is delivered by the transfer device 6.

Claims

1. An assembly device for a car seat belt sensor assembly, characterized in that: It comprises a conveying device (1), a vehicle sensor feeding device (2), a steel ball feeding and installation device (3), a buckle cover feeding and installation device (4), a base feeding and installation device (5), and a transfer device (6); Conveying device (1): used to receive the vehicle sensor, steel ball, buckle cover and base, and transfer the assembled product to the transfer device (6); The wheel sensing parts feeding device (2) is used to feed the wheel sensing parts and transfer them to the conveying device (1); Steel ball feeding and installation device (3): feeding the steel balls to the conveying device (1) and opening the cover of the corresponding vehicle sensor to place the steel balls therein; The buckle cover feeding and installation device (4) is used to feed the buckle cover to the conveying device (1) and install it with the corresponding vehicle sensor; Base loading and installation device (5); loading the base onto the conveying device (1) and installing it with the corresponding vehicle sensor; Transfer device (6): transfers the assembled products to other equipment for subsequent actions; The steel ball feeding and installation device (3) comprises a feeding funnel (31), a funnel pipe (32), a descending track (33), a material transfer block (34), a material transfer cylinder (35), a steel ball transfer mechanism (36) and a steel ball installation mechanism (30). The bottom of the feeding funnel (31) is connected to the funnel pipe (32), and the other end of the funnel pipe (32) relative to the feeding funnel (31) is connected to the top of the descending track (33) to form a conveying mechanism for the feeding funnel (31) to the descending track (33). A vertical through hole (38) is provided at the bottom of the channel (33), a material transfer cylinder (35) drives the moving block to move, a material transfer hole (37) is provided on the material transfer block (34), the material transfer hole (37) has a material taking position relative to the vertical through hole (38) and a material feeding position relative to the steel ball transfer mechanism (36), the steel ball transfer mechanism (36) has a transfer state for transferring the steel ball from the material transfer hole (37) to the conveying device (1), and the steel ball installation mechanism (30) has an installation state for installing the steel ball into the corresponding vehicle sensing component.

2. The vehicle seat belt sensor assembly assembly equipment according to claim 1, characterized in that: The steel ball transfer mechanism (36) comprises a transfer head (361) and a transfer driving member (362). The transfer driving member (362) drives the transfer head (361) to move, and the transfer head (361) is in a suction state for sucking the steel ball.

3. The vehicle seat belt sensor assembly equipment according to claim 1, characterized in that: The conveying device (1) comprises a rotating disk (11) and a carrier (12); the carrier (12) is arranged on the rotating disk (11) and is used to load products.

4. The vehicle seat belt sensor assembly assembly equipment according to claim 3 is characterized in that: The steel ball installation mechanism (30) comprises a vertical cylinder (301), a vertical seat (302), a suction head (303) and a fixing block (304); the vertical cylinder (301) drives the vertical seat (302) to move vertically; the fixing block (304) is arranged on the vertical seat (302) and has a fixed state for fixing part of the vehicle sensing part on the carrier (12); the suction head (303) is arranged on the vertical seat (302) and has an open state for sucking the cover of the vehicle sensing part.

5. The vehicle seat belt sensor assembly assembly equipment according to claim 4, characterized in that: It also includes an interception cylinder (305) and an interception rod (306). The interception cylinder (305) drives the interception rod (306) to move, and the interception rod (306) has an interception state between the vehicle sensing part and the vehicle sensing part cover.