Simple steel sleeve outer surface sharpening machine
By designing a simple steel sleeve outer surface grinding machine, accurate polishing with longitudinal and transverse migration components to solve the problem of low traditional manual grinding efficiency and accuracy difficulties, and achieve efficient and accurate grinding effects. , Extend the service life of the steel sleeve.
Patent Information
- Application Number
- CN202420897667.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
Traditional manual grinding methods are difficult to meet the high requirements for the quality of steel sleeve outer diameter grinding in modern industrial production, and are inefficient, which affects the quality of industrial production.
A simple steel sleeve grinding machine is designed, including installation seats, installation racks, clamping mechanisms and grinding mechanisms. The grinding mechanism consists of longitudinal migration components and transverse migration components. The motor drives screw and sliding rails to achieve the axial and radial motion along the steel sleeve of the steel sleeve to accurately control the degree of polishing.
Effective grinding defects on the outer surface of the steel sleeve have extended the service life of the steel sleeve, improved the efficiency of industrial production, and met high requirements for modern production on the quality of grinding.
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Figure CN222404728U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel surface grinding, in particular to a simple steel sleeve outer surface grinding machine. Background Art
[0002] Steel sleeves are commonly used workpieces in the field of factory machining, especially in the production environment of precision manufacturing and high quality requirements. However, as the use time of steel sleeves increases, a large number of defects such as rust, scratches and surface shedding will gradually appear on their outer surface. If such situations are not handled in time, it will seriously affect the quality of industrial production, and the steel sleeve may not be able to continue to be used. Therefore, once such defects appear on the steel sleeve, it needs to be repaired and cleaned in time to ensure the normal progress of industrial production.
[0003] In the traditional machining process, the cleaning of the outer surface of the steel sleeve often relies on manual grinding, which is not only inefficient but also difficult to ensure accuracy. With the continuous development of industrial technology and the intensification of market competition, the requirements for the grinding quality of the outer diameter of the steel sleeve are getting higher and higher. The traditional manual grinding method can no longer meet the needs of modern production.
[0004] In view of these problems, it is urgent to develop a device that can quickly and effectively grind the outer surface of the steel sleeve to ensure efficient grinding of the outer surface of the steel sleeve and improve production efficiency and product quality. Summary of the invention
[0005] The purpose of the utility model is to solve the problem in the prior art that various defects will appear on the outer surface of the steel sleeve used in the factory after long-term use. A simple steel sleeve outer surface grinding machine is proposed, which can effectively grind the defects on the outer surface of the steel sleeve, avoiding the influence of the steel sleeve on the industrial production quality due to its outer surface defects, and at the same time ensuring that the steel sleeve can be used repeatedly, extending its service life and reducing production costs.
[0006] To achieve the above purpose, the technical solution adopted is:
[0007] The utility model provides a simple steel sleeve outer surface grinding machine, comprising:
[0008] Mounting seat;
[0009] An installation frame, whose support is arranged above the installation seat, and an installation platform is arranged on the upper surface of the installation frame, and a steel sleeve to be processed is horizontally placed on the installation platform;
[0010] A first clamping mechanism and a second clamping mechanism are arranged relatively on the outer sides of the left and right ends of the steel sleeve, and are both fixed on the mounting seat to clamp the steel sleeve together;
[0011] And a grinding mechanism, which is fixedly arranged on the mounting seat and is used for grinding the outer surface of the steel sleeve.
[0012] According to the utility model of the simple steel sleeve outer surface grinding machine, further, the grinding mechanism includes a grinding base fixed above the mounting seat, and the top of the grinding base is sequentially arranged with a longitudinal movement component, a transverse movement component and a grinding wheel machine from bottom to top;
[0013] The longitudinal movement assembly and the transverse movement assembly are used to drive the grinding machine to move along the axial direction and radial direction of the steel sleeve respectively.
[0014] According to the utility model of the simple steel sleeve outer surface grinding machine, further, the longitudinal movement assembly includes a first motor fixed on the grinding base, the output shaft of the first motor is connected and fixed with the first screw rod through a first coupling, the first screw rod is rotatably arranged on the grinding base through a first bearing; a first nut seat is screwed on the first screw rod.
[0015] According to the utility model of the simple steel sleeve outer surface grinding machine, further, first slide rails fixed on the grinding base are arranged in parallel on the front and rear sides of the first screw rod, a first slider is slidably sleeved on the top of the first slide rail, and the top surface of the first slider is connected and fixed to the transverse movement assembly.
[0016] According to the utility model of the simple steel sleeve outer surface grinding machine, further, the traverse assembly includes a bottom plate, and the bottom plate is fixed on the first nut seat;
[0017] A second bearing is arranged at the upper left part of the bottom plate, and a second screw rod is passed through the middle of the second bearing;
[0018] Second slide rails fixed on the bottom plate are arranged in parallel on both sides of the front and rear of the second screw rod, a second slider is slidably sleeved on the top of the second slide rail, the top surface of the second slider is fixedly connected to the grinding machine, and a hand wheel is connected to the left end of the second screw rod.
[0019] According to the utility model of the simple steel sleeve outer surface grinding machine, further, the second screw is threadedly connected with a second nut seat, a baffle plate which is jacketed on the second screw is arranged on the right side of the second nut seat, and the second nut seat and the baffle plate are both connected and fixed to the grinding machine.
[0020] According to the utility model of the simple steel sleeve outer surface grinding machine, further, a vertical plate is arranged on the upper right part of the base plate, an externally threaded rod coaxial with the second screw rod is arranged on the left side of the vertical plate, a spring pressure ring is screwed on the externally threaded rod, a spring which is sleeved on the second screw rod is fixed on the inner side of the spring pressure ring, and the end of the spring is against the baffle.
[0021] According to the utility model of the simple steel sleeve outer surface grinding machine, further, the first clamping mechanism and the second clamping structure both include a clamping drive part and a clamping frame, and the clamping drive part is fixedly arranged on the mounting seat;
[0022] The clamping drive unit comprises a second motor, the output shaft of the second motor is connected to a third screw rod, the third screw rod is rotatably arranged on the mounting seat through a third bearing, the third screw rod is screwed to a third nut seat, and the clamping frame is fixed on the top of the third nut seat;
[0023] A third motor is installed on the clamping frame, and a cone head is fixedly connected to an output end of the third motor.
[0024] The beneficial effects achieved by adopting the above technical solution are:
[0025] Compared with the prior art, the simple steel sleeve outer surface grinding machine of the utility model can effectively grind the damaged outer surface of the steel sleeve, clean up the defects on the outer surface of the steel sleeve, extend the service life of the steel sleeve, and improve the efficiency of industrial production.
[0026] The longitudinal shift assembly enables the grinding machine to move axially along the steel sleeve, ensuring that the grinding wheel can grind the entire outer surface of the steel sleeve axially. The transverse shift assembly adjusts the distance between the grinding machine and the steel sleeve to adjust the contact degree between the grinding wheel and the steel sleeve, thereby accurately controlling the grinding degree of the outer surface of the steel sleeve.
[0027] The elastic force generated by the spring under pressure can reduce the vibration generated when the grinding wheel rotates, improve the stability of the grinding wheel during rotation, and ensure the uniformity of the outer surface of the steel sleeve during grinding. According to the vibration requirements, the required spring force can be adjusted by adjusting the position of the spring pressure ring on the external threaded rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention are briefly introduced below. The drawings are only used to show some embodiments of the present invention, but not to limit all embodiments of the present invention thereto.
[0029] Figure 1 This is a front view of a simple steel sleeve outer surface grinding machine according to an embodiment of the utility model;
[0030] Figure 2 It is a structural schematic diagram of the grinding mechanism of an embodiment of the utility model;
[0031] Figure 3 This is a front view of the transverse movement assembly of an embodiment of the utility model;
[0032] Figure 4is a side view of a transverse shift assembly according to an embodiment of the utility model;
[0033] Figure 5 This is a front view of the longitudinal shift assembly of the embodiment of the utility model;
[0034] Figure 6 It is a front view of the first clamping mechanism and the second clamping mechanism of an embodiment of the utility model.
[0035] The meanings of the numbers in the figure are:
[0036] 100. mounting rack, 110. mounting base, 120. mounting table;
[0037] 200. first clamping mechanism, 210. cone head, 220. clamping frame, 230. second motor, 240. second coupling, 250. third screw rod, 260. third bearing, 270. third motor, 280. third screw nut, 290. clamping drive unit;
[0038] 300. Second clamping mechanism;
[0039] 400. Grinding mechanism;
[0040] 410. Grinding machine, 4101. Grinding wheel, 4102. Grinding wheel motor;
[0041] 420. Transverse moving assembly, 4201. Bottom plate, 4202. Second slide rail, 4203. Second slide block, 4204. Second bearing, 4205. Hand wheel, 4206. Second screw rod, 4207. Second screw nut seat, 4208. Spring, 4209. Spring pressure ring, 4210. Vertical plate, 4211. Baffle plate, 4212. External threaded rod, 4213. Pressing plate, 4214. Second ear plate;
[0042] 430. longitudinal movement assembly, 4301. first slide rail, 4302. first slide block, 4303. first ear plate, 4304. first screw rod, 4305. first screw nut seat, 4306. first bearing, 4307. first coupling, 4308. first motor;
[0043] 440. Grinding the base;
[0044] 500.Steel sleeve. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings of the specific embodiments of the utility model to clearly and completely describe the exemplary scheme of the utility model. Unless otherwise defined, the technical terms or scientific terms used in the utility model should be the common meanings understood by people with ordinary skills in the relevant field.
[0046] like Figure 1 As shown, the simple steel sleeve outer surface grinding machine of this embodiment includes a mounting seat 110, a mounting frame 100, a first clamping mechanism 200, a second clamping mechanism 300 and a grinding mechanism 400. The mounting frame 100 is welded above the mounting seat 110, and a mounting platform 120 is welded on the upper surface of the mounting frame 100. The first clamping mechanism 100 and the second clamping mechanism 300 are relatively mounted on the outer sides of the left and right ends of the steel sleeve 500 to clamp the steel sleeve 500 together. The grinding mechanism 400 is fixedly arranged on the mounting seat 110, and is used to grind the outer surface of the steel sleeve 500.
[0047] like Figure 2 As shown, the grinding mechanism 400 includes a grinding base 440, a longitudinal moving assembly 430, a transverse moving assembly 420 and a grinding machine 420. The longitudinal moving assembly 430, the transverse moving assembly 420 and the grinding machine 410 are sequentially installed on the top of the grinding base 440 from bottom to top. The longitudinal moving assembly 430 is used to drive the grinding machine 410 to move along the axial direction of the steel sleeve 500, so as to ensure that the grinding wheel 4101 can grind the outer surface of the entire steel sleeve 500 along the axial direction; the transverse moving assembly 420 is used to drive the grinding machine 4101 to move along the radial direction of the steel sleeve 500 to adjust the contact degree between the grinding wheel 4101 and the steel sleeve 500, thereby adjusting the grinding degree of the outer surface of the steel sleeve 500.
[0048] like Figure 5 As shown, the longitudinal moving assembly 430 includes a first motor 4308 fixed to the grinding base 440 by bolts, the output shaft of the first motor 4308 is connected to the first screw rod 4304 through a coupling 4307, and the first screw rod 4304 is rotatably mounted on the grinding base 440 through first bearings 4306 at its left and right ends. A first screw nut 4305 is screwed to the first screw rod 4304.
[0049] Furthermore, an internal thread is provided at the center of the first nut seat 4305 , and the internal thread is meshed with the thread of the first screw rod 4304 , so as to ensure that the first nut seat 4305 can move along the first screw rod 4304 when the first screw rod 4204 rotates.
[0050] The first guide rails 4301 welded to the grinding base 440 are arranged in parallel on the front and rear sides of the first screw rod 4304, and the first slider 4302 is slidably sleeved on the top of the first guide rail 4301. The first slider 4302 is connected and fixed to the transverse movement assembly 420 through the first ear plates 4303 on both sides thereof, thereby driving the transverse movement assembly 420 and the grinding wheel machine 410 to move along the first guide rail 4301.
[0051] like Figure 3 and 4As shown, the traverse assembly 420 includes a bottom plate 4201, which is welded to the first screw nut 4305. A second bearing 4204 is fixedly installed on the upper left portion of the bottom plate 4201, a second screw rod 4206 is passed through the middle of the second bearing 4204, and a second slide rail 4202 welded to the bottom plate 4201 is parallelly arranged on the front and rear sides of the second screw rod 4206. A second slider 4203 is slidably sleeved on the top of the second slide rail 4202, and the second slider 4203 is fixedly connected to the grinder 410 through the second ear plates 4214 on both sides thereof. The left end of the first screw rod 4206 is fixedly connected to the hand wheel 4205 through a pin key.
[0052] A second nut seat 4207 is screwed onto the second screw rod 4206 . A baffle plate 4211 which is sleeved on the second screw rod 4206 is arranged on the right side of the second nut seat 4207 . The top surfaces of the second nut seat 4207 and the baffle plate 4211 are both welded to the grinder 410 .
[0053] Furthermore, an internal thread is provided at the center of the second nut seat 4207 , which meshes with the thread of the second screw rod 4206 , ensuring that when the second screw rod 4206 rotates, the second nut seat 4207 moves along the second screw rod 4206 , thereby driving the grinder 410 to move along the second slide rail 4202 .
[0054] A vertical plate 4210 is welded to the upper right part of the bottom plate 4201, and an externally threaded rod 4212 coaxial with the second screw rod 4206 is fixed to the left side of the vertical plate 4210. Further, a pressure plate 4213 is arranged on the right side of the vertical plate 4210, and screw holes are provided in the centers of the vertical plate 4210 and the pressure plate 4213, and an internally threaded groove is provided in the center of the right end of the externally threaded rod 4212, and bolts are sequentially passed through the pressure plate 4213, the vertical plate 4210 and the externally threaded rod 4212 to fix the externally threaded rod 4212.
[0055] A spring pressure ring 4209 is screwed onto the external threaded rod 4212, and a spring 4208 which is sleeved on the second screw rod 4206 is fixedly connected to the inner side of the spring pressure ring 4209, and the end of the spring 4208 is against the baffle 4211. Furthermore, an internal thread is provided at the center of the spring pressure ring 4209, and the internal thread is meshed with the thread of the external threaded rod 4212, which not only ensures that the spring pressure ring 4209 can be stably installed on the external threaded rod 4212, but also can rotate the spring pressure ring 4209 to drive the spring 4208 to move along the second screw rod 4206 to adjust the contraction degree of the spring 4208 (determined by the vibration generated by the grinding wheel machine). The elastic force generated by the contraction of the spring 4208 will push the baffle 4211, thereby slowing down the vibration generated when the grinding wheel 4101 rotates, thereby improving the stability of the grinding wheel 4101 when it rotates.
[0056] like Figure 6As shown, the first clamping mechanism 200 and the second clamping mechanism 300 both include a clamping drive portion 290 and a clamping frame 220 , and the clamping drive portion 290 is fixed to the mounting seat 110 by bolts.
[0057] The clamping drive unit 290 includes a second motor 230, the output shaft of which is connected to a third screw rod 250 via a second coupling 240, and the third screw rod 250 is fixed to the mounting seat 110 via a third bearing 260. A third nut seat 280 is screwed onto the third screw rod 250, and the clamping frame 220 is welded and fixed to the top of the third nut seat 280. A third motor 270 is mounted on the clamping frame 220, and a cone head 210 is fixedly connected to the output end of the third motor 270. When the second motor 230 is started, the third screw rod 250 is driven to rotate, thereby driving the cone head 210 on the upper part of the clamping frame 220 to move axially along the steel sleeve 500.
[0058] Furthermore, an internal thread is provided at the center of the third nut seat 280, which meshes with the thread of the third screw rod 250, ensuring that when the third screw rod 250 rotates, the third nut seat 280 will move along the third screw rod 250, thereby driving the clamping frame 220 and the cone head 210 to move axially along the steel sleeve 500.
[0059] Preferably, the cone head 210 is trapezoidal in shape, so as to facilitate clamping of steel sleeves 500 of different diameters.
[0060] Furthermore, the third motor 270 drives the steel sleeve 500 to rotate through the cone head 210 , and the rotation direction is opposite to the rotation direction of the grinding wheel 4101 .
[0061] How this application works is:
[0062] First, the steel sleeve 500 is placed between the two cone heads 210. The second motor 230 is started to make the two clamping frames 220 move relative to each other, and at the same time drive the two cone heads 210 to move relative to each other until the two cone heads 210 can stably clamp the steel sleeve 500.
[0063] Secondly, the hand wheel 4205 is turned to rotate the second screw rod 4206, and the grinding machine 410 is driven to approach the steel sleeve 500 through the second screw nut 4207 until the grinding wheel 4101 is in contact with the outer surface of the steel sleeve 500. Then, according to the vibration magnitude previously measured by the grinding machine 410, the spring pressure ring 4209 is turned to adjust the elastic force of the spring 4208, thereby reducing the vibration generated when the grinding wheel 4101 rotates, and improving the stability of the grinding wheel 4101 when rotating.
[0064] Next, the third motor 270 is started to drive the steel sleeve 500 to rotate through the cone head 210; the grinding wheel motor 4102 is started to drive the grinding wheel 4101 and the cone head 210 to rotate in the opposite direction, and the outer surface of the steel sleeve 500 is started to be ground.
[0065] Finally, the first motor 4308 is started to rotate the first screw rod 4304. At the same time, the first screw nut 4305 drives the traverse assembly 420 and the grinder 410 to move axially along the steel sleeve 500, thereby achieving the overall grinding of the outer surface of the steel sleeve 500 by the grinding wheel 4101.
[0066] After the outer surface of the steel sleeve 500 is ground, the first motor 4307, the second motor 230 and the grinding wheel motor 4102 are turned off in sequence, and the hand wheel 4205 is turned to separate the grinding wheel 4101 from the outer surface of the steel sleeve 500, thereby disassembling the ground steel sleeve 500.
[0067] The technical solution of the utility model is described above in combination with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
[0068] In the description of the present invention, it should be understood that the expressions “first” and “second” are used to describe the various elements of the present invention and do not represent any limitation on order, quantity or importance, but are only used to distinguish one component from another.
[0069] It should be noted that when one element is “connected”, “coupled” or “connected” to another element, it may mean that they are directly connected, coupled or connected, but it should be understood that there may be intermediate elements between the two; that is, the positional relationships of direct connection and indirect connection are covered.
[0070] It should be noted that the use of "a" or "an" and similar words does not necessarily indicate a quantitative limitation. "Include" or "comprising" and similar words mean that the elements or objects preceding the word include the elements or objects listed after the word and their equivalents, but do not exclude other elements or objects.
[0071] It should be noted that terms such as "up", "down", "left" and "right" indicating orientation or positional relationship are only used to indicate relative positional relationship. This is for the convenience of describing the present utility model, and does not mean that the device or element must have a specific orientation, be constructed and operated in a specific orientation. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0072] The preferred embodiments for implementing the present invention have been described in detail above, but it should be understood that the role of these embodiments is only to exemplify, and is not intended to limit the scope, applicability or configuration of the present invention in any way. The protection scope of the present invention is defined by the attached claims and their equivalents. A person of ordinary skill in the art can make many changes to the above embodiments under the guidance of the present invention, and these changes all fall within the protection scope of the present invention.
Claims
1. A simple steel sleeve outer surface grinding machine, characterized in that: include: Mounting seat; An installation frame, whose support is arranged above the installation seat, and an installation platform is arranged on the upper surface of the installation frame, and a steel sleeve to be processed is horizontally placed on the installation platform; A first clamping mechanism and a second clamping mechanism are arranged relatively on the outer sides of the left and right ends of the steel sleeve, and are both fixed on the mounting seat to clamp the steel sleeve together; And a grinding mechanism, which is fixedly arranged on the mounting seat and is used for grinding the outer surface of the steel sleeve.
2. The simple steel sleeve outer surface grinding machine according to claim 1 is characterized in that: The grinding mechanism comprises a grinding base fixed above the mounting seat, and a longitudinal movement assembly, a transverse movement assembly and a grinding wheel machine are arranged in sequence from bottom to top on the top of the grinding base; The longitudinal movement assembly and the transverse movement assembly are used to drive the grinding machine to move along the axial direction and radial direction of the steel sleeve respectively.
3. The simple steel sleeve outer surface grinding machine according to claim 2 is characterized in that: The longitudinal movement assembly includes a first motor fixed on the grinding base, the output shaft of the first motor is connected and fixed to the first screw rod through a first coupling, the first screw rod is rotatably arranged on the grinding base through a first bearing; a first nut seat is threaded on the first screw rod.
4. The simple steel sleeve outer surface grinding machine according to claim 3 is characterized in that: First slide rails fixed on the grinding base are arranged in parallel on both sides of the front and rear of the first screw rod, a first slider is slidably sleeved on the top of the first slide rail, and the top surface of the first slider is connected and fixed to the transverse movement assembly.
5. The simple steel sleeve outer surface grinding machine according to claim 3 is characterized in that: The traverse assembly comprises a bottom plate, and the bottom plate is fixed on the first nut seat; A second bearing is arranged at the upper left part of the bottom plate, and a second screw rod is passed through the middle of the second bearing; Second slide rails fixed on the bottom plate are arranged in parallel on both sides of the front and rear of the second screw rod, a second slider is slidably sleeved on the top of the second slide rail, the top surface of the second slider is fixedly connected to the grinding machine, and a hand wheel is connected to the left end of the second screw rod.
6. The simple steel sleeve outer surface grinding machine according to claim 5, characterized in that: The second screw rod is threadedly connected with a second nut seat, a baffle plate which is sleeved on the second screw rod is arranged on the right side of the second nut seat, and the second nut seat and the baffle plate are both connected and fixed to the grinding machine.
7. The simple steel sleeve outer surface grinding machine according to claim 6 is characterized in that: A vertical plate is arranged on the upper right part of the bottom plate, an externally threaded rod coaxial with the second screw rod is arranged on the left side of the vertical plate, a spring compression ring is screwed on the externally threaded rod, a spring which is sleeved on the second screw rod is fixed on the inner side of the spring compression ring, and the end of the spring rests on the baffle.
8. The simple steel sleeve outer surface grinding machine according to claim 1 is characterized in that: The first clamping mechanism and the second clamping structure both include a clamping drive unit and a clamping frame, and the clamping drive unit is fixedly arranged on the mounting seat; The clamping drive unit comprises a second motor, the output shaft of the second motor is connected to a third screw rod, the third screw rod is rotatably arranged on the mounting seat through a third bearing, the third screw rod is screwed to a third nut seat, and the clamping frame is fixed on the top of the third nut seat; A third motor is installed on the clamping frame, and a cone head is fixedly connected to an output end of the third motor.