Pipeline outer wall polishing device
By designing a weekly rotating and polishing device that can be tied to the pipeline, the problem of low efficiency, high safety risk and high energy consumption of existing pipeline's outer wall grinding method, high -efficiency, safe and low energy consumption outer wall polishing effect Essence
Patent Information
- Application Number
- CN202421208838.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The grinding method of the existing pipeline outer wall is low efficiency, has high safety risks and high energy consumption, especially in the grinding operation of the butt welding after splicing welding.
Design a kind of polishing device in the outer wall of the pipeline. This device can be directly tied to the pipe and rotates along the outer wall of the pipe to drive the polishing mechanism to polish the weld. This device includes straps, slids, polishing mechanisms, mobile institutions, and polishing depth adjustment mechanisms. Through the collaborative work of these components, efficient pipeline external wall grinding is achieved.
The polishing efficiency is improved, the safety risk of pipeline handling is eliminated, and the energy consumption is reduced. At the same time, by adjusting the polishing depth, the weld is uniformly ground and improved the quality of polishing.
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Figure CN222404744U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding, in particular to a pipeline outer wall grinding device. Background Art
[0002] Pipes are generally factory-fixed in length. In actual use, the lengths of pipes vary, so cutting, splicing and welding are more common. After the pipes are spliced and welded into one, the external welds of the pipes need to be polished. In actual use, manual polishing is used. The original polishing method is time-consuming and labor-intensive, and the polishing efficiency is low. There is also a separate polishing device, which places the pipe on its operating table and then rotates to polish the annular weld, or drives the pipe to rotate and then polishes the annular weld on the outer wall. This polishing method also requires the pipe to be moved up and down, which poses a safety risk. At the same time, the energy consumption of driving the pipe to rotate is high. For this reason, a pipe outer wall polishing device is designed that can be directly tied to the pipe and can rotate circumferentially along the outer wall of the pipe. It can be polished as it rotates, which improves the polishing efficiency while eliminating the safety risk of moving the pipe for pipe polishing, and reduces energy consumption. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the shortcomings of the prior art, the utility model provides a pipeline outer wall grinding device, which can be directly tied to the pipeline and can rotate circumferentially along the outer wall of the pipeline. While grinding, the grinding efficiency is improved, the safety risks of moving the pipeline for pipeline grinding are eliminated, and energy consumption is reduced.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipeline outer wall grinding device, including a bandage, a guide sliding fit on the bandage is provided with a plurality of sliding sleeves that can be locked on the bandage, a grinding mechanism is provided on the sliding sleeve, and moving mechanisms are provided around the grinding mechanism, and also includes a grinding depth adjustment mechanism for adjusting the distance between the grinding mechanism and the sliding sleeve.
[0007] Preferably, the grinding mechanism comprises a U-shaped frame which is slidably matched with the guide limiter of the sliding sleeve, a grinding roller is rotatably connected to the U-shaped frame, and the U-shaped frame also comprises a grinding drive member which drives the grinding roller to rotate.
[0008] Preferably, the grinding drive member comprises a grinding motor fixedly mounted on a U-shaped frame, the output shaft of the grinding motor and one end of the grinding roller are both fixedly connected with bevel gears, and the two bevel gears are meshed.
[0009] Preferably, a guide rod that cooperates with the guide limit sliding of the sliding sleeve is fixedly connected to the side of the U-shaped frame away from the grinding roller, and a plurality of positioning holes that are compatible with the guide rod are provided on the binding belt at intervals along the length direction, and a compression spring is provided between the U-shaped frame and the sliding sleeve.
[0010] Preferably, the grinding depth adjustment mechanism includes a limit frame arranged on the side of the sliding sleeve away from the U-shaped frame, the side of the guide clamping rod away from the U-shaped frame can contact the side of the limit frame close to the sliding sleeve, the sliding sleeve is fixedly connected with a guide rod parallel to the guide clamping rod, the limit frame is slidingly matched with the guide rod, the limit frame is threadedly connected with a screw, one end of the screw is rotatably connected to the sliding sleeve, and the other end of the screw is fixedly connected with a dovetail button.
[0011] Preferably, the moving mechanism includes a moving roller rotatably connected to the sliding sleeve, and also includes a moving driving member driving the moving roller to rotate.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the utility model provides a pipeline outer wall grinding device, which has the following beneficial effects:
[0014] The pipeline outer wall grinding device can bind a plurality of guide sleeve rings sliding on the binding belt to the pipeline through a binding belt, and bind the grinding mechanism toward the direction of the pipeline, disperse the plurality of sleeves, and arrange the plurality of sleeves circumferentially on the pipeline, and make the binding belt break away from the contact with the pipeline, and at the same time, the surrounding moving mechanisms ride on both sides of the pipeline outer wall weld and contact the pipeline, start the grinding mechanism to grind the pipeline outer wall weld at the middle position, and drive the whole to move circumferentially around the pipeline outer wall through the moving mechanism, so as to drive the grinding mechanism to grind the pipeline outer wall weld, and then the grinding mechanism and the pipeline can be adjusted through the grinding depth adjustment mechanism. The distance between the outer wall weld and the outer wall weld can be adjusted to adjust the grinding depth, so that the raised part of the weld can be completely ground flat for multiple times according to the raised height of the weld, which can reduce the grinding burden of the grinding mechanism per unit time and avoid excessive grinding caused by grinding the raised part of the weld flat at one time, thereby ensuring the quality of grinding. The pipeline outer wall grinding device can be directly tied to the pipeline and can rotate circumferentially along the outer wall of the pipeline. While grinding as it rotates, the grinding efficiency is improved, the safety risk of moving the pipeline for pipeline grinding is eliminated, and energy consumption is reduced at the same time. The grinding can be completed in multiple times according to the raised height of the weld on the outer wall of the pipeline to ensure the grinding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 For this utility model Figure 1A schematic diagram of the local enlarged structure at point A in the middle;
[0017] Figure 3 This is a schematic diagram of the structure of the sliding sleeve, grinding mechanism, moving mechanism and grinding depth adjustment mechanism of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of a partial cross-section of the cooperation of the sliding sleeve, the grinding mechanism and the grinding depth adjustment mechanism of the utility model;
[0019] Figure 5 It is a schematic diagram of the structure of the utility model from other perspectives.
[0020] Markings in the attached drawings: 1. binding belt; 2. sliding sleeve; 3. moving roller; 4. rotating shaft; 5. moving motor; 6. synchronous belt; 7. U-shaped frame; 8. grinding roller; 9. grinding motor; 10. bevel gear; 11. compression spring; 12. guide clamp rod; 13. positioning hole; 14. limit frame; 15. screw; 16. dovetail button; 17. guide rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example:
[0023] See also Figure 1-5 A pipeline outer wall grinding device includes a bandage 1, a plurality of sliding sleeves 2 that can be locked on the bandage 1 are provided on the guide sliding cooperation on the bandage 1, a grinding mechanism is provided on the sliding sleeve 2, and a moving mechanism is provided around the grinding mechanism, and also includes a grinding depth adjustment mechanism for adjusting the distance between the grinding mechanism and the sliding sleeve 2. Furthermore, the bandage 1 can be set as a belt structure and can be customized accordingly according to the outer diameter of the pipeline.
[0024] Specifically, the grinding mechanism includes a U-shaped frame 7 which is slidably matched with the guide sleeve 2, and a grinding roller 8 is rotatably connected to the U-shaped frame 7. The U-shaped frame 7 also includes a grinding drive component which drives the grinding roller 8 to rotate. When the grinding drive component is started, the grinding roller 8 is driven to rotate, and the raised portion of the weld on the outer wall of the pipe can be ground by the rotating grinding roller 8.
[0025] Specifically, the grinding drive component includes a grinding motor 9 fixedly mounted on the U-shaped frame 7. The output shaft of the grinding motor 9 and one end of the grinding roller 8 are fixedly connected with a bevel gear 10, and the two bevel gears 10 are meshed. When the grinding motor 9 is started, the output shaft of the grinding motor 9 rotates, and the meshing of the two bevel gears 10 facilitates the rotation of the grinding roller 8.
[0026] Specifically, a guide clamping rod 12 that is in sliding cooperation with the guide limiting sliding of the sliding sleeve 2 is fixedly connected to the side of the U-shaped frame 7 away from the grinding roller 8. A plurality of positioning holes 13 that are compatible with the guide clamping rod 12 are spaced apart along the length direction on the binding belt 1. A compression spring 11 is arranged between the U-shaped frame 7 and the sliding sleeve 2. The guide clamping rod 12 is used to guide and limit the U-shaped frame 7 to prevent the U-shaped frame 7 from being separated from the connection with the sliding sleeve 2. The setting of the compression spring 11 makes it easy to separate the guide clamping rod 12 from the positioning hole 13 in a natural state. When the binding belt 1 is tied tightly to the outer wall of the pipe, the grinding roller 8 is first pushed toward the sliding sleeve 2, so that the compression spring 11 is further compressed, and the guide clamping rod 12 passes through the positioning hole 13. Furthermore, the two ends of the compression spring 11 are respectively fixedly connected to the U-shaped frame 7 and the sliding sleeve 2.
[0027] Specifically, the grinding depth adjustment mechanism includes a limit frame 14 arranged on the side of the sliding sleeve 2 away from the U-shaped frame 7, and the side of the guide clamping rod 12 away from the U-shaped frame 7 can contact the side of the limit frame 14 close to the sliding sleeve 2. The sliding sleeve 2 is fixedly connected with a guide rod 17 parallel to the guide clamping rod 12, and the limit frame 14 slides with the guide rod 17. A screw 15 is threadedly connected to the limit frame 14, one end of the screw 15 is rotatably connected to the sliding sleeve 2, and the other end of the screw 15 is fixedly connected with a dovetail button 16. By rotating the dovetail button 16 clockwise or counterclockwise, it is easy to drive the screw 15 to rotate clockwise or counterclockwise, and then under the guiding action of the guide rod 17, the limit frame 14 can be moved to the side close to or away from the sliding sleeve 2, and then the guide clamping rod 12 that penetrates to the other side of the sliding sleeve 2 can be contracted and adjusted under the cooperation of the compression spring 11, so that the indirection between the grinding mechanism and the sliding sleeve 2 can be adjusted, and then the grinding depth can be adjusted.
[0028] Specifically, the moving mechanism includes a moving roller 3 rotatably connected to the sleeve 2, and also includes a moving driving member that drives the moving roller 3 to rotate. Starting the moving driving member is convenient to drive the moving roller 3 to rotate. Through the rotation of the moving roller 3, the sleeve 2 can be driven to rotate circumferentially around the outer wall of the pipeline. The moving driving member includes a moving motor 5 fixedly mounted on the sleeve 2. The moving rollers 3 located on both sides of the grinding mechanism are fixedly connected through a rotating shaft 4. The moving motor 5 and the rotating shaft 4 are connected through a synchronous belt 6. Starting the moving motor 5 is convenient to drive the rotating shaft 4 to rotate through the transmission cooperation of the synchronous belt 6, and then drive the two moving rollers 3 on the same side to rotate.
[0029] When in use, the plurality of guide sleeves 2 sliding on the binding band 1 can be ring-bound on the pipe through the binding band 1, and the grinding mechanism is bound in the direction of the pipe, and the plurality of sleeves 2 are dispersed, so that the plurality of sleeves 2 are circumferentially arranged on the pipe, and the binding band 1 is separated from the contact with the pipe, and at the same time, the mobile mechanisms on all sides ride on both sides of the weld of the outer wall of the pipe and contact the pipe, and the grinding mechanism is started to grind the weld of the outer wall of the pipe in the middle position, and the moving mechanism drives the whole to move circumferentially around the outer wall of the pipe, thereby driving the grinding mechanism to grind the weld of the outer wall of the pipe, and then the distance between the grinding mechanism and the weld of the outer wall of the pipe can be adjusted by the grinding depth adjustment mechanism, thereby adjusting the grinding depth, so that the raised part of the weld can be completely ground flat in multiple times according to the raised height of the weld.
[0030] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.
[0031] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).
[0032] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0033] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A pipeline outer wall grinding device, characterized in that: The invention comprises a binding belt (1), wherein a plurality of sliding sleeves (2) which can be locked on the binding belt (1) are provided on the guiding sliding part, a grinding mechanism is provided on the sliding sleeve (2), a moving mechanism is provided around the grinding mechanism, and a grinding depth adjustment mechanism is also provided for adjusting the distance between the grinding mechanism and the sliding sleeve (2).
2. The pipeline outer wall grinding device according to claim 1, characterized in that: The grinding mechanism comprises a U-shaped frame (7) which is in sliding cooperation with the guide sleeve (2) to limit the position, the U-shaped frame (7) is rotatably connected with a grinding roller (8), and the U-shaped frame (7) also comprises a grinding driving member for driving the grinding roller (8) to rotate.
3. The pipeline outer wall grinding device according to claim 2, characterized in that: The grinding drive component comprises a grinding motor (9) fixedly mounted on a U-shaped frame (7); an output shaft of the grinding motor (9) and one end of a grinding roller (8) are both fixedly connected with a bevel gear (10), and the two bevel gears (10) are meshed with each other.
4. The pipeline outer wall grinding device according to claim 3, characterized in that: A guide clamping rod (12) which is in sliding cooperation with the guide limit position of the sliding sleeve (2) is fixedly connected to the side of the U-shaped frame (7) away from the grinding roller (8); a plurality of positioning holes (13) which are compatible with the guide clamping rod (12) are provided at intervals along the length direction on the binding belt (1); and a compression spring (11) is provided between the U-shaped frame (7) and the sliding sleeve (2).
5. The pipeline outer wall grinding device according to claim 4, characterized in that: The grinding depth adjustment mechanism comprises a limit frame (14) arranged on a side of the sliding sleeve (2) away from the U-shaped frame (7); the side of the guide clamping rod (12) away from the U-shaped frame (7) can contact the side of the limit frame (14) close to the sliding sleeve (2); a guide rod (17) parallel to the guide clamping rod (12) is fixedly connected to the sliding sleeve (2); the limit frame (14) and the guide rod (17) are slidably matched; a screw rod (15) is threadedly connected to the limit frame (14); one end of the screw rod (15) is rotatably connected to the sliding sleeve (2); and the other end of the screw rod (15) is fixedly connected to a dovetail button (16).
6. The pipeline outer wall grinding device according to claim 5, characterized in that: The moving mechanism comprises a moving roller (3) rotatably connected to the sliding sleeve (2), and also comprises a moving driving member driving the moving roller (3) to rotate.