Dynamic balance flange connecting, fixing and tensioning device

By introducing the tightening function in the flange connection device of high -speed rotation machinery, the tightening of flange can be used to use the pneumatic equipment and the reed mechanism to solve the vibration failure caused by the unbalanced of the transfer system. The problem improves the stability of dynamic balance and the efficiency of clamping.

CN222405389UActive Publication Date: 2025-01-28IFA ROTORION-POWERTRAIN SHANGHAI CO LTD
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Patent Information

Application Number
CN202421249106.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The rotor system of high-speed rotary machinery has vibration failure due to imbalance, and the prior art is difficult to effectively solve the problems of clamping and disengagement of flange connections, which affects the stability of dynamic balance.

Method used

Design a dynamic balance flange connection fixed tightening device. By introducing the tightening function in the flange connection device, using the pneumatic equipment and pulling spring mechanism to realize the adjustment of flange Balanced stability.

Benefits of technology

Through this device, the size of the outer tooth of the flange can be adjusted, and the range of tolerances becomes larger, solving the problem of parts clip and disconnecting difficulties, and ensure that the stability and convenience of the transmission shaft during the dynamic balance.

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Abstract

The utility model relates to the technical field of dynamic balance, in particular to a dynamic balance flange connecting, fixing and tensioning device which comprises a base, the base is installed on pneumatic equipment, a coordination groove is formed in the middle of the upper end of the base, and a through hole formed in the base is formed in the position of the coordination groove formed in the base. The positioning block is fixedly installed in a through hole formed in the base, a positioning hole is formed in the positioning block, and a power pin is arranged in the positioning hole formed in the positioning block in a sliding mode; the connecting block is installed on the base through a bolt, a through opening is formed in the connecting block, an expansion sleeve is arranged in the through opening formed in the connecting block in a sliding mode, the expansion sleeve and the coordination groove formed in the base are arranged in a matched mode, and a tension spring is fixedly connected between the expansion sleeve and the positioning block; and the guide column is fixedly mounted on the connecting block. According to the dynamic balance flange connecting, fixing and tensioning device, the flange can be easily clamped and separated, and it is guaranteed that dynamic balance of transmission shafts of different batches is convenient and stable after replacement.
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Description

Technical Field

[0001] The utility model relates to the technical field of dynamic balancing, in particular to a dynamic balancing flange connection fixing tensioning device. Background Art

[0002] High-speed rotating machinery is greatly affected by materials. Impact, corrosion, wear, and coking can cause imbalance faults in the rotor system of the machine. 70% of the vibration faults of rotating machinery come from the imbalance of the rotor system. Usually, maintenance personnel dismantle the rotor with large vibration, directly replace the impeller, etc., and reinstall it to reduce the vibration. However, due to the original imbalance of the rotating parts, the vibration sometimes still exceeds the standard allowable value after the machine is running. In order to prevent the machine from being destroyed, threatening the safety of on-site personnel and ensuring the normal operation of production, dynamic balancing correction is required.

[0003] Since the size tolerance of the inner tooth of the flange is Φ68+0.035 / +0.005, and the size of the outer tooth of the tooling is Φ68+0 / -0.02, it is easy to cause difficulties in the docking and disengagement of parts and tooling, affecting the beat and efficiency. Therefore, a dynamic balancing flange connection fixing tensioning device is needed to solve the above problem. Utility Model Content

[0004] In order to improve this deficiency, the utility model provides a dynamic balancing flange connection fixing tensioning device, which changes the flange connection device into a connection device with a tensioning function, thereby increasing the parts clamping efficiency and the dynamic balancing stability.

[0005] The embodiment of the utility model is implemented as follows: a dynamic balancing flange connection fixing and tightening device comprises: a base, the base is mounted on the pneumatic equipment by bolts, a coordination groove is provided in the middle of the upper end of the base, and a through hole provided on the base is provided at the coordination groove provided on the base; a positioning block, which is fixedly mounted in the through hole provided on the base, the positioning block is provided with a positioning hole, a power pin installed on the pneumatic equipment is slidably provided in the positioning hole provided on the positioning block, and the pneumatic equipment is used to push the power pin to slide in the positioning hole provided on the positioning block; a connecting block, which is mounted on the base by bolts, the connecting block is provided with a through opening, an expansion sleeve is slidably provided in the through opening provided on the connecting block, the expansion sleeve and the coordination groove provided on the base are matched, and a tension spring for pulling the expansion sleeve to slide and reset along the through opening provided on the connecting block is fixedly connected between the expansion sleeve and the positioning block; a guide column, which is fixedly mounted on the connecting block and is provided with a plurality of guide columns, the flange can be placed on the connecting block through the positioning of the guide column, the tension spring can pull back the expansion sleeve to expand the expansion sleeve, and the expansion of the expansion sleeve can tighten the flange.

[0006] Preferably, it also includes: a finger clamp, which is connected to a pneumatic device, and the pneumatic device can pull the finger clamp to tighten the flange to ensure that the expansion sleeve can smoothly tighten the flange.

[0007] The dynamic balancing flange connection fixing tensioning device provided by the utility model is a fixture for tensioning and fixing the flange of GWP01 and GWP04 transmission shafts during dynamic balancing. The outer tooth size of the tensioning device is adjustable, and the tolerance range is enlarged by Φ68+0.12 / -0.10, so that the flange is easy to clamp and disengage, thereby ensuring the convenience and stability of dynamic balancing of transmission shafts of different batches after replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a schematic diagram of the decomposition of the dynamic balancing flange connection fixing tensioning device.

[0009] Figure 2 This is a cutaway diagram of the dynamic balancing flange connection fixing tensioner.

[0010] Figure 3 It is a schematic diagram of the combination of the dynamic balancing flange connection and the fixing tensioning device.

[0011] In the attached figure: 1-base, 2-positioning block, 3-power pin, 4-connecting block, 5-expansion sleeve, 6-tension spring, 7-guide column, 8-finger clamp. DETAILED DESCRIPTION

[0012] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and do not limit the utility model.

[0013] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0014] See also Figure 1 , Figure 2 and Figure 3 The embodiment of the utility model provides a dynamic balancing flange connection fixing tensioning device, and the dynamic balancing flange connection fixing tensioning device comprises:

[0015] Base 1, the base 1 is installed on the pneumatic device by bolts, a coordination groove is opened in the middle of the upper end of the base 1, and a through hole opened on the base 1 is arranged at the coordination groove opened by the base 1; positioning block 2, which is fixedly installed in the through hole opened by the base 1, the positioning block 2 is opened with a positioning hole, and a power pin 3 installed on the pneumatic device is slidably arranged in the positioning hole opened by the positioning block 2, and the pneumatic device is used to push the power pin 3 to slide in the positioning hole opened by the positioning block 2; connecting block 4, which is installed by bolts On the base 1, the connecting block 4 is provided with a through opening, and an expansion sleeve 5 is slidably arranged in the through opening of the connecting block 4, the expansion sleeve 5 and the coordination groove provided in the base 1 are matched with each other, and a tension spring 6 is fixedly connected between the expansion sleeve 5 and the positioning block 2 for pulling the expansion sleeve 5 to slide and reset along the through opening provided in the connecting block 4; a guide column 7 is fixedly installed on the connecting block 4 and is provided in plurality, and the flange can be placed on the connecting block 4 through the positioning of the guide column 7, and the tension spring 6 can pull back the expansion sleeve 5 to expand the expansion sleeve 5, and the expansion of the expansion sleeve 5 can tighten the flange.

[0016] like Figure 1 As shown, as a preferred embodiment of the utility model, it also includes: a finger clamp 8, the finger clamp 8 is connected to the pneumatic device, and the pneumatic device can pull the finger clamp 8 to tighten the flange to ensure that the expansion sleeve 5 can smoothly tighten the flange.

[0017] When using the dynamic balancing flange to connect and fix the tensioning device, first place the flange on the connecting block 4 through the guide column 7, and then turn on the pneumatic equipment. The pneumatic equipment pulls the finger clamp 8 to tighten the flange. When tightening the flange, turn on the pneumatic equipment. The pneumatic equipment drives the power pin 3 to slide in the through hole opened in the positioning block 2. The power pin 3 can push the expansion sleeve 5 to slide along the through hole opened in the connecting block 4 and stretch the tension spring 6. The expansion sleeve 5 can slide to the inside of the flange. Then the pneumatic equipment drives the power pin to reset, and the tension spring 6 can pull the expansion sleeve 5 to move and reset. The expansion sleeve 5 can tighten the flange during the reset process.

[0018] In summary, after the flange is fixed to the connecting block 4, the switch of the pneumatic device is pressed, and the expansion sleeve 5 is contracted and expanded by the air pressure and the movement of the tension spring 6, thereby tightening and loosening the flange to ensure dynamic balance stability.

[0019] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dynamic balancing flange connection fixing tensioning device, comprising a base, characterized in that: The base is mounted on the pneumatic equipment by bolts, a coordination groove is provided in the middle of the upper end of the base, and a through hole is provided on the base at the coordination groove; A positioning block is fixedly mounted in a through hole formed in the base, wherein the positioning block is provided with a positioning hole, in which a power pin mounted on a pneumatic device is slidably arranged, and the pneumatic device is used to push the power pin to slide in the positioning hole formed in the positioning block; A connecting block is mounted on the base by bolts, the connecting block is provided with a through opening, an expansion sleeve is slidably arranged in the through opening of the connecting block, the expansion sleeve and the coordination groove provided in the base are matched, and a tension spring is fixedly connected between the expansion sleeve and the positioning block for pulling the expansion sleeve to slide and reset along the through opening provided in the connecting block; The guide pillars are fixedly mounted on the connection block and are provided in plurality. The flange can be placed on the connection block through the positioning of the guide pillars. The tension spring can pull back the expansion sleeve to expand the expansion sleeve, and the expansion of the expansion sleeve can tighten the flange.

2. The dynamic balancing flange connection fixing tensioning device according to claim 1, characterized in that: Also includes: Finger clamp, the finger clamp is connected with the pneumatic equipment, and the pneumatic equipment can pull the finger clamp to tighten the flange to ensure that the expansion sleeve can tighten the flange smoothly.