Remote control manipulator

Abstract

The utility model discloses a remote control manipulator, which belongs to the technical field of backlight source production equipment and comprises a mounting seat, supporting columns are fixedly connected to the periphery of the bottom end of the mounting seat, a rotating assembly is mounted at the top end of the mounting seat, and a lifting frame is bolted to the top end of the rotating assembly. An electric air cylinder is bolted to the top end of the lifting frame, the piston end of the electric air cylinder penetrates through the lifting frame and is fixedly connected with a lifting base, a moving assembly is installed at the top end of the moving frame, a connecting base is fixedly connected to the bottom end of the moving assembly, and a clamping device is arranged at the bottom end of the connecting base; and a mounting mechanism is mounted at the bottom end of the connecting seat, and a control assembly is mounted on the upper surface of the mounting seat, so that a worker can remotely operate multiple groups of manipulators at the same time, the labor cost is reduced, the time required for maintenance work of the manipulators is shortened, and convenience is provided for the worker to maintain the manipulators.

Description

Technical Field

[0001] The utility model relates to the technical field of backlight source processing equipment, in particular to a remote control manipulator. Background Art

[0002] The backlight source is mainly composed of a light source, a light guide plate, an optical film, a plastic frame, etc. The backlight source has the characteristics of high brightness, long life, and uniform light emission. At present, there are three main types of backlight sources: EL, CCFL, and LED. According to the distribution position of the light source, they are divided into side-lit and direct-lit types. In the production process of LED backlight sources, a robot is needed to pick up and transfer parts, and cooperate with the staff to process and produce the parts.

[0003] Existing manipulators are generally integrated with the workbench. When in use, it is necessary to press a button on the workbench to operate the manipulator, so that the staff can only operate one group of manipulators at a time. When operating multiple groups of manipulators at the same time, the number of staff needs to be increased, which increases labor costs. At the same time, the manipulator generally takes parts through a clamping mechanism, and the clamping mechanism is generally bolted to the robot arm through multiple groups of fastening bolts. When the staff maintains the clamping mechanism, the fastening bolts need to be removed one by one, which causes the maintenance work of the manipulator to take a lot of time, which brings inconvenience to the staff's maintenance work of the manipulator. Therefore, we need to propose a remote control manipulator. Utility Model Content

[0004] The purpose of the utility model is to provide a remote-controlled manipulator. Through the setting of the remote control component, the staff can remotely operate the manipulator through the remote control component. Through the setting of the installation mechanism, the clamping device and the connecting seat can be quickly installed and disassembled, so that the staff can remotely operate multiple groups of manipulators at the same time, reduce labor costs, shorten the time required for manipulator maintenance work, provide convenience for the staff to maintain the manipulator, and solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a remote-controlled manipulator comprises a mounting seat, the bottom end of the mounting seat is fixedly connected with support columns on all sides, the bottom end of the support columns is provided with moving wheels, the top end of the mounting seat is provided with a rotating assembly, the top end of the rotating assembly is bolted with a lifting frame, the top end of the lifting frame is bolted with an electric cylinder, the piston end of the electric cylinder passes through the lifting frame and is fixedly connected with the lifting seat, one end of the lifting seat is provided with a moving frame, the top end of the moving frame is provided with a moving assembly, the bottom end of the moving assembly is fixedly connected with a connecting seat, the bottom end of the connecting seat is provided with a clamping device, the bottom end of the connecting seat is provided with a mounting mechanism that is convenient for quick assembly or disassembly with the clamping device, and the upper surface of the mounting seat is provided with a control assembly for controlling the manipulator.

[0006] Preferably, the rotating assembly includes a stepper motor, the output shaft of the stepper motor is connected to the first bevel gear via a key, the first bevel gear is meshingly connected to the second bevel gear, a rotating column is inserted and fixed at the center of the second bevel gear, the other end of the rotating column passes through the mounting seat and is fixedly connected to a turntable, the outer surface of the rotating column is rotatably connected to the top end of the mounting seat via a rotating shaft, and the top end of the turntable is fixedly connected to the bottom end of the lifting frame.

[0007] Preferably, the moving component includes an electric slide rail, which is fixedly connected to the top of the moving frame, an electric slide table is slidably connected to the electric slide rail, a fixed seat is fixedly connected to the top of the electric slide table, and the bottom end of the fixed seat is fixedly connected to the top of the connecting seat. Two groups of electric slide rails are provided, and the two groups of electric slide rails are distributed on both sides of the top of the moving frame.

[0008] Preferably, the mounting mechanism includes a slider, which is fixedly connected to the top of the clamping device, a sliding groove is provided on the surface of the slider at a position corresponding to the connecting seat, the surface of the slider is slidably connected to the inner cavity of the sliding groove, and a positioning component is installed on the surface of the slider.

[0009] Preferably, the sliding block is in an I-shape, and there are two groups of the sliding blocks, which are symmetrically distributed on the top of the clamping device.

[0010] Preferably, the positioning assembly includes a threaded hole, which is opened on the surface of the slider, and a positioning hole is opened at a position on the surface of the threaded hole corresponding to the inner wall of the slide groove. The inner cavity of the positioning hole is provided with a locking bolt, and one end of the locking bolt is threadedly connected to the inner cavity of the threaded hole.

[0011] Preferably, the control component includes a control module, a controller and a connecting frame, the control module is fixedly connected to the upper surface of the mounting seat, the surface of the controller is inserted and slid with the inner cavity of the connecting frame, the connecting frame is fixedly connected to the outer wall of the mounting seat, the controller is electrically connected to the control module, and the control module is electrically connected to the rotating component, the electric cylinder, the moving component and the clamping device respectively.

[0012] Preferably, through holes are provided at both ends of the lifting seat, and sliding rods are inserted and slidably connected to the inner cavities of the through holes of the lifting seat, and both ends of the sliding rods are fixedly connected to the inner side walls of the lifting frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model provides a remote-controlled manipulator. By setting a remote control component, the controller is pressed, and the controller transmits a signal to a control module through an electrical connection. Subsequently, the control module is electrically connected to a rotating component, an electric cylinder, a moving component, and a clamping device, so that the control module transmits the signal to control the movement of the manipulator. By plugging and sliding the surface of the controller with the inner cavity of the connecting frame, a worker can take the controller out of the inner cavity of the connecting frame, thereby enabling the worker to remotely operate the manipulator through the controller, thereby enabling the worker to remotely operate multiple groups of manipulators at the same time, thereby reducing labor costs.

[0015] 2. The utility model provides a remote-controlled manipulator. Through the setting of the installation mechanism, the clamping device drives the slider to be inserted into the inner cavity of the slide groove, so that the clamping device and the connecting seat are preliminarily connected. Then the locking bolt is taken and inserted into the inner cavity of the positioning hole, so that one end of the locking bolt contacts the inner wall of the bolt hole, and the locking bolt is threadedly connected to the inner cavity of the threaded hole, so that the locking bolt can move up and down in the inner cavity of the threaded hole when it is rotated. When the locking bolt moves to the inner cavity of the threaded hole, the slider is fixed in the position of the inner cavity of the slide groove, so that the clamping device and the manipulator are installed. When the locking bolt is rotated to move the locking bolt out of the inner cavity of the threaded hole, the position of the slider in the inner cavity of the slide groove is released, and then the slider is moved out of the inner cavity of the slide groove to complete the disassembly, thereby shortening the time required for the maintenance work of the manipulator and providing convenience for the staff to maintain the manipulator.

[0016] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the utility model from the side;

[0019] Figure 3 It is a structural schematic diagram of a local cross-sectional structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the disassembled connecting seat and the clamping device of the utility model.

[0021] In the figure: 1. mounting base; 2. supporting column; 3. moving wheel; 4. rotating assembly; 41. stepping motor; 42. first bevel gear; 43. second bevel gear; 44. rotating column; 45. turntable; 5. lifting frame; 6. electric cylinder; 7. lifting base; 8. moving frame; 9. moving assembly; 91. electric slide rail; 92. electric slide; 93. fixed base; 10. connecting base; 11. clamping device; 12. mounting mechanism; 121. slider; 122. slide groove; 13. control assembly; 131. control module; 132. controller; 133. connecting frame; 14. positioning assembly; 141. threaded hole; 142. positioning hole; 143. locking bolt; 15. slide rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a remote control manipulator, including a mounting seat 1, the bottom end of the mounting seat 1 is fixedly connected with support columns 2, the bottom end of the support columns 2 is provided with moving wheels 3, the top end of the mounting seat 1 is provided with a rotating assembly 4, the top end of the rotating assembly 4 is bolted with a lifting frame 5, the top end of the lifting frame 5 is bolted with an electric cylinder 6, the piston end of the electric cylinder 6 penetrates the lifting frame 5 and is fixedly connected with a lifting seat 7, one end of the lifting seat 7 is provided with a moving frame 8, the top end of the moving frame 8 is installed with a moving assembly 9, the bottom end of the moving assembly 9 is fixedly connected with a connecting seat 10, the bottom end of the connecting seat 10 is provided with a clamping device 11, the bottom end of the connecting seat 10 is provided with a mounting mechanism 12 which is convenient for quick assembly or disassembly with the clamping device 11, and the upper surface of the mounting seat 1 is provided with a control assembly 13 for controlling the manipulator;

[0024] Push the mounting base 1, and the mounting base 1 moves to the position where the parts need to be transferred through the moving wheel 3 at the bottom of the support column 2, and take out the control component 13. The staff transmits signals through the control component 13 to remotely control the manipulator. Through the setting of the mounting mechanism 12, the rotating mounting mechanism 12 can make the clamping device 11 and the connecting base 10 quickly installed or disassembled, so that the staff can remotely operate multiple groups of manipulators at the same time, reduce labor costs, shorten the time required for manipulator maintenance work, and provide convenience for the staff to maintain the manipulator.

[0025] The rotating assembly 4 includes a stepper motor 41, the output shaft of the stepper motor 41 is connected to the first bevel gear 42 through a key, the first bevel gear 42 is meshedly connected to the second bevel gear 43, a rotating column 44 is inserted and fixed at the center of the second bevel gear 43, the other end of the rotating column 44 passes through the mounting seat 1 and is fixedly connected to a turntable 45, the outer surface of the rotating column 44 is rotatably connected to the top of the mounting seat 1 through a rotating shaft, the top of the turntable 45 is fixedly connected to the bottom end of the lifting frame 5, the stepper motor 41 is started to provide a driving force to drive the first bevel gear 42 to rotate, the first bevel gear 42 drives the second bevel gear 43 to rotate through the meshing connection, so that the second bevel gear 43 drives the turntable 45 at the top to rotate through the rotating column 44, and the turntable 45 drives the lifting frame 5 to rotate, so that the clamping angle of the manipulator can be adjusted.

[0026] The moving assembly 9 includes an electric slide rail 91, which is fixedly connected to the top of the moving frame 8. An electric slide table 92 is slidably connected to the electric slide rail 91. A fixed seat 93 is fixedly connected to the top of the electric slide table 92. The bottom end of the fixed seat 93 is fixedly connected to the top of the connecting seat 10. There are two groups of electric slide rails 91, and the two groups of electric slide rails 91 are distributed on both sides of the top of the moving frame 8. Starting the electric slide rail 91 provides a driving force to drive the electric slide table 92 to move, so that the electric slide table 92 drives the fixed seat 93 to move on the electric slide rail 91, and the fixed seat 93 drives the clamping device 11 to move through the connecting seat 10, so that the clamping position of the part by the clamping device 11 can be adjusted.

[0027] The mounting mechanism 12 includes a slider 121, which is fixedly connected to the top of the clamping device 11. A slide groove 122 is provided on the surface of the slider 121 at a position corresponding to the connecting seat 10. The surface of the slider 121 is slidably connected to the inner cavity of the slide groove 122. A positioning component 14 is installed on the surface of the slider 121. The slider 121 is inserted into the inner cavity of the slide groove 122 so that the clamping device 11 can be preliminarily connected to the connecting seat 10. Then, the positioning component 14 is rotated to fix or release the slider 121 at the position of the inner cavity of the slide groove 122, so that the clamping device 11 and the connecting seat 10 are installed or disassembled.

[0028] The slider 121 is in an I-shape, and there are two groups of sliders 121. The two groups of sliders 121 are symmetrically distributed at the top of the clamping device 11. Through the setting of the slider 121, the stability of the slider 121 after the initial connection with the slide groove 122 is improved, so that the clamping device 11 can be initially fixed to the connecting seat 10.

[0029] The positioning assembly 14 includes a threaded hole 141, which is provided on the surface of the slider 121. A positioning hole 142 is provided on the surface of the threaded hole 141 at a position corresponding to the inner wall of the slide groove 122. A locking bolt 143 is provided in the inner cavity of the positioning hole 142. One end of the locking bolt 143 is threadedly connected with the inner cavity of the threaded hole 141. The locking bolt 143 is inserted into the positioning hole 142 so that one end of the locking bolt 143 fits with the inner wall of the threaded hole 141. The locking bolt 143 is tightened with the threaded hole 141. The inner cavity is threadedly connected so that the locking bolt 143 can move up and down in the inner cavity of the threaded hole 141 when it is rotated. When the locking bolt 143 moves to the inner cavity of the threaded hole 141, the slider 121 is fixed in the position of the inner cavity of the slide groove 122, so that the clamping device 11 and the robot arm are installed. When the locking bolt 143 is rotated to move the locking bolt 143 out of the inner cavity of the threaded hole 141, the position of the slider 121 in the inner cavity of the slide groove 122 is released, and then the slider 121 is moved out of the inner cavity of the slide groove 122 to complete the disassembly.

[0030] The control component 13 includes a control module 131, a controller 132 and a connecting frame 133. The control module 131 is fixedly connected to the upper surface of the mounting base 1. The surface of the controller 132 is inserted and slid with the inner cavity of the connecting frame 133. The connecting frame 133 is fixedly connected to the outer wall of the mounting base 1. The controller 132 is electrically connected to the control module 131. The control module 131 is electrically connected to the rotating component 4, the electric cylinder 6, the moving component 9 and the clamping device 11 respectively. When the controller 132 is pressed, the controller 132 transmits the signal to the control module 131 through the electrical connection. Then, the control module 131 is electrically connected with the rotating component 4, the electric cylinder 6, the moving component 9 and the clamping device 11 respectively through the control module 131, so that the control module 131 transmits the signal to control the manipulator to move. By inserting and sliding the surface of the controller 132 with the inner cavity of the connecting frame 133, the staff can take the controller 132 and move it out of the inner cavity of the connecting frame 133, so that the staff can remotely operate the manipulator through the controller 132.

[0031] Through holes are provided at both ends of the lifting seat 7, and sliding rods 15 are inserted and slidably connected to the inner cavities of the through holes of the lifting seat 7. Both ends of the sliding rods 15 are fixedly connected to the inner side walls of the lifting frame 5. Through the setting of the sliding rods 15, the lifting seat 7 drives the moving frame 8 to move up and down, thereby improving the stability of the lifting seat 7 when moving.

[0032] During specific use, the staff pushes the mounting base 1 to move, and the mounting base 1 moves to the position where the parts need to be transferred through the moving wheel 3 at the bottom of the support column 2. Then the staff takes the controller 132 and moves it out of the inner cavity of the connecting frame 133, presses the controller 132, and the controller 132 transmits the signal to the control module 131 through electrical connection. Then, the control module 131 is electrically connected to the rotating component 4, the electric cylinder 6, the moving component 9 and the clamping device 11 respectively, so that the control module 131 transmits the signal to control the manipulator to move, so that the staff can remotely operate the manipulator through the controller 132, and disassemble the manipulator. When disassembling, the locking bolt 143 is rotated, and the locking bolt 143 is threadedly connected to the inner cavity of the threaded hole 141, so that the locking bolt 143 can move up and down in the inner cavity of the threaded hole 141 when it is rotated. When the locking bolt 143 moves into or out of the inner cavity of the threaded hole 141, the position of the slider 121 in the inner cavity of the slide groove 122 is fixed or released, and then the slider 121 is moved out of the inner cavity of the slide groove 122 to complete the disassembly, so that the staff can remotely operate multiple groups of manipulators at the same time, reducing labor costs, shortening the time required for manipulator maintenance work, and providing convenience for the staff to maintain the manipulator.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A remote control manipulator, comprising a mounting base (1), characterized in that: The bottom of the mounting seat (1) is fixedly connected with support columns (2) all around, the bottom of the support columns (2) is provided with moving wheels (3), the top of the mounting seat (1) is provided with a rotating assembly (4), the top of the rotating assembly (4) is bolted with a lifting frame (5), the top of the lifting frame (5) is bolted with an electric cylinder (6), the piston end of the electric cylinder (6) penetrates the lifting frame (5) and is fixedly connected with a lifting seat (7), one end of the lifting seat (7) is provided with a moving frame (8), the top of the moving frame (8) is provided with a moving assembly (9), the bottom of the moving assembly (9) is fixedly connected with a connecting seat (10), the bottom of the connecting seat (10) is provided with a clamping device (11), the bottom of the connecting seat (10) is provided with a mounting mechanism (12) which is convenient for quick assembly or disassembly with the clamping device (11), and the upper surface of the mounting seat (1) is provided with a control assembly (13) for controlling the manipulator.

2. A remote control manipulator according to claim 1, characterized in that: The rotating assembly (4) comprises a stepper motor (41), the output shaft of the stepper motor (41) is connected to a first bevel gear (42) via a key, the first bevel gear (42) is connected to a second bevel gear (43) via meshing, a rotating column (44) is inserted and fixed at the center of the second bevel gear (43), the other end of the rotating column (44) passes through the mounting seat (1) and is fixedly connected to a turntable (45), the outer surface of the rotating column (44) is rotatably connected to the top end of the mounting seat (1) via a rotating shaft, and the top end of the turntable (45) is fixedly connected to the bottom end of the lifting frame (5).

3. A remote control manipulator according to claim 1, characterized in that: The moving assembly (9) comprises an electric slide rail (91), the electric slide rail (91) is fixedly connected to the top of the moving frame (8), an electric slide table (92) is slidably connected to the electric slide rail (91), the top of the electric slide table (92) is fixedly connected to a fixed seat (93), the bottom end of the fixed seat (93) is fixedly connected to the top of the connecting seat (10), and two groups of the electric slide rails (91) are arranged, and the two groups of the electric slide rails (91) are distributed on both sides of the top of the moving frame (8).

4. A remote control manipulator according to claim 1, characterized in that: The mounting mechanism (12) comprises a slider (121), the slider (121) is fixedly connected to the top end of the clamping device (11), a slide groove (122) is provided at a position on the surface of the slider (121) corresponding to the connecting seat (10), the surface of the slider (121) is slidably connected to the inner cavity of the slide groove (122), and a positioning component (14) is installed on the surface of the slider (121).

5. A remote control manipulator according to claim 4, characterized in that: The shape of the slider (121) is set in an I-shape, and two groups of the slider (121) are set. The two groups of the slider (121) are symmetrically distributed on the top of the clamping device (11).

6. A remote control manipulator according to claim 4, characterized in that: The positioning assembly (14) comprises a threaded hole (141), wherein the threaded hole (141) is provided on the surface of the slider (121), a positioning hole (142) is provided at a position on the surface of the threaded hole (141) corresponding to the inner wall of the slide groove (122), and a locking bolt (143) is provided in the inner cavity of the positioning hole (142), and one end of the locking bolt (143) is threadedly connected to the inner cavity of the threaded hole (141).

7. A remote control manipulator according to claim 1, characterized in that: The control component (13) comprises a control module (131), a controller (132) and a connecting frame (133); the control module (131) is fixedly connected to the upper surface of the mounting seat (1); the surface of the controller (132) is plugged and slidably connected to the inner cavity of the connecting frame (133); the connecting frame (133) is fixedly connected to the outer wall of the mounting seat (1); the controller (132) is electrically connected to the control module (131); and the control module (131) is electrically connected to the rotating component (4), the electric cylinder (6), the moving component (9) and the clamping device (11), respectively.

8. A remote-controlled manipulator according to claim 1, characterized in that: Through holes are provided at both ends of the lifting seat (7), and a sliding rod (15) is inserted and slidably connected to the inner cavity of the through hole of the lifting seat (7), and both ends of the sliding rod (15) are fixedly connected to the inner side wall of the lifting frame (5).

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