Production equipment convenient for unloading of carbon fiber nylon composite material
By designing and cleaning up the carbon fiber nylon composite material production equipment, the existing equipment needs to disassemble the shell to clean up the problem of squeezing the mold head, realize the efficient cleaning and unloading process, and improve production efficiency.
Patent Information
- Application Number
- CN202420311457.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-20
AI Technical Summary
The existing carbon fiber nylon composite production equipment requires the shell to be removed to clean the end face of the extrusion die. The process is cumbersome and affects the cleaning efficiency.
Design a production equipment including the cleaning mechanism. The cleaning mechanism consists of adjusting screws, transmission shafts, rectangular scrapes, adjustment shafts, adjustment knobs, first cone gears, and second cones. Efficient cleaning of the mold head.
Through the setting of the cleaning mechanism, the cleaning process of the round mold head surface is simplified, the cleaning efficiency is improved, the problem of the residue blocking the pores is avoided, and the design of the unloading mechanism and the design of multiple groups of materials. Improve the efficiency of the unloading bag.
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Figure CN222406645U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production equipment of carbon fiber nylon composite materials, and more specifically, particularly relates to production equipment of carbon fiber nylon composite materials which is convenient for unloading. Background Art
[0002] Carbon fiber nylon composite materials have been widely used in the manufacturing field because of their good high temperature resistance, corrosion resistance and flame retardancy. When producing carbon fiber nylon composite materials, in order to meet the requirements of convenient production and transportation, carbon fiber nylon composite materials are usually made into granules. The existing equipment for producing carbon fiber nylon composite materials is usually composed of an extruder, an extrusion die, a cutting device, a motor, a collecting device and a storage device, wherein the extruder contains a heater and a pressure screw, the cutting device is usually composed of multiple sets of blades, and the extrusion die has multiple sets of circular through holes. When in use, various raw materials for synthesizing carbon fiber nylon composite materials are put into the extruder, and the heater of the extruder heats the raw materials to make them fluid. Then, these raw materials in the fluid state are pushed by the pressure push rod and squeezed into the extrusion die at one end of the extruder. After passing through the extrusion die, these raw materials in the fluid state will flow out in the form of round strips, and then the cutting device is driven by the motor to rotate to cut these round strips of raw materials into granules, and the collecting device transports these granular raw materials to the storage device to complete the production and manufacturing of carbon fiber nylon composite materials.
[0003] The existing application number is: CN201620399396.6. The utility model provides a new type of equipment for glass fiber reinforced toughened nylon composite materials, including a base, a motor, a reducer, a distribution gearbox, a feed port, a quantitative feeding device, a barrel, a moving device, a confluence core, a nameplate, and a new type of extrusion screw. The motor is installed above the base; the reducer is connected to the left side of the motor; the distribution gearbox is arranged at the right end of the reducer; the quantitative feeding device is installed at the lower right of the feed port; the barrel is connected to the bottom of the quantitative feeding device; the moving device is arranged at the bottom of the barrel; the confluence core is arranged at the right end of the barrel; the nameplate is arranged at the lower right side of the distribution gearbox; and the new type of extrusion screw is installed at the right end of the barrel. The utility model effectively improves its production efficiency and reduces production costs through the setting of the new type of extrusion screw. At the same time, the setting of the reducer is conducive to reducing the rotation speed and increasing the appropriate power for the barrel.
[0004] Based on the above, the raw materials in a fluid state will flow out in the form of round strips after passing through the extrusion die, and then the cutting device will rotate under the drive of the motor to cut these round strips of raw materials into particles. When these raw materials in a fluid state flow out from the end face of the extrusion die, some residues are likely to remain on the end face of the extrusion die. These residues are likely to clog the multiple groups of circular through holes of the extrusion die and affect the extrusion of the raw materials. Therefore, it is necessary to frequently clean the end face of the extrusion die. The extrusion die is inside the equipment, and it is necessary to disassemble the outer shell of some equipment to clean the end face of the extrusion die. The process is relatively cumbersome and inconvenient, which affects the efficiency of cleaning the end face of the extrusion die. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a production equipment of carbon fiber nylon composite materials which is easy to unload, so as to solve the problem that the existing extrusion die head is inside the equipment and some equipment shells need to be disassembled to achieve the end face cleaning of the extrusion die head. The process is relatively cumbersome and inconvenient, which affects the cleaning efficiency of the end face of the extrusion die head.
[0006] The purpose and effect of the production equipment of carbon fiber nylon composite material which is convenient for unloading in the utility model are achieved by the following specific technical means:
[0007] A production device for carbon fiber nylon composite materials that is easy to unload, comprising a frame, a visual protective cover, a high-efficiency extruder, a circular die head, a triangular fixing frame, a servo motor, a material conveying fan, a collecting frame, a material conveying pipe, a unloading mechanism and a cleaning mechanism;
[0008] The visual protective cover is arranged above one end of the frame, and the side surface of the visual protective cover is made of transparent acrylic material;
[0009] The high-efficiency extruder is arranged above the frame;
[0010] The circular die head is arranged above the frame, the circular die head is threadedly connected to one end of the high-efficiency extruder, and a plurality of groups of circular through holes are arranged inside the circular die head;
[0011] The triangular fixing frame is arranged above one end of the frame body, and two groups of threaded holes are arranged below the triangular fixing frame;
[0012] The servo motor is fixedly connected to the side of the triangular fixing frame;
[0013] The material conveying fan is arranged on the side of the frame;
[0014] The material conveying pipe is fixedly connected to the side of the frame;
[0015] The collecting rack is arranged on the side of the rack body, and the collecting rack is arranged on the periphery of the material conveying pipe;
[0016] The unloading mechanism is arranged on the side of the frame;
[0017] The cleaning mechanism is arranged on the side of the frame.
[0018] Further, the cleaning mechanism includes an adjusting screw;
[0019] There are two groups of adjusting screws, which are rotatably connected to one end of the frame respectively. The outer circumferences of the two groups of adjusting screws are provided with threads. The triangular fixing frame is threadedly connected to the outer circumferences of the two groups of adjusting screws. The two groups of adjusting screws and the triangular fixing frame form a screw structure.
[0020] Furthermore, the cleaning mechanism also includes a transmission shaft and a rectangular scraper;
[0021] The transmission shaft is coaxially fixedly connected to one end of the motor shaft of the servo motor;
[0022] There are three groups of rectangular scrapers, and the three groups of rectangular scrapers are respectively fixedly connected to the outer periphery of the transmission shaft.
[0023] Furthermore, the cleaning mechanism also includes an adjustment shaft and an adjustment knob;
[0024] The adjustment shaft is rotatably connected inside the frame;
[0025] The adjusting knob is fixedly connected to the outer periphery of one end of the adjusting shaft.
[0026] Furthermore, the cleaning mechanism further includes a first bevel gear and a second bevel gear;
[0027] There are two groups of first bevel gears, and the two groups of first bevel gears are coaxially fixedly connected to the outer peripheries of the two groups of adjusting screws respectively;
[0028] There are two groups of second bevel gears, which are coaxially fixedly connected to the outer periphery of the adjustment shaft, and meshed with the two groups of first bevel gears.
[0029] Furthermore, the unloading mechanism includes a weighing and metering tank and a discharge port;
[0030] The weighing and metering tank is arranged on the side of the frame, and one end of the material conveying pipe is arranged inside the weighing and metering tank. The weighing and metering tank has an automatic weighing function, which facilitates the weighing of the produced granular carbon fiber nylon composite material and the subsequent quantitative bagging;
[0031] There are a plurality of groups of discharge ports, which are respectively arranged on the outer periphery of the weighing and metering tank.
[0032] Compared with the prior art, the utility model has the following beneficial effects:
[0033] The utility model provides a cleaning mechanism, and when it is necessary to clean the end face of the circular die head, the adjusting knob is twisted to drive the adjusting shaft to rotate, and the adjusting shaft rotates and drives three sets of rotating rectangular scrapers to move left to the end face of the circular die head under the transmission cooperation of two sets of second bevel gears, two sets of first bevel gears, two sets of adjusting screws, a triangular fixing frame and a transmission shaft, so as to complete the efficient cleaning of the end face of the circular die head, make the cleaning of the end face of the circular die head more convenient and thorough, and improve the cleaning efficiency of the end face of the circular die head.
[0034] The utility model provides an automatic weighing function for the weighing metering tank through the arrangement of the unloading mechanism, which facilitates the weighing of granular carbon fiber nylon composite materials and the subsequent quantitative bagging, reduces the weighing process during the subsequent bagging operation, and allows multiple workers to unload at the same time through the arrangement of multiple groups of discharge ports, thereby improving the work efficiency of unloading and bagging.
[0035] The utility model can efficiently clean the end face of the circular die head, makes the cleaning of the end face of the circular die head more convenient and thorough, improves the cleaning efficiency of the end face of the circular die head, simplifies the work process of unloading and bagging, and improves the work efficiency of unloading and bagging. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0037] Figure 2 It is a schematic diagram of the circular die head structure of the utility model.
[0038] Figure 3 It is a schematic diagram of the cleaning mechanism structure of the utility model.
[0039] Figure 4 It is a structural schematic diagram of a triangular fixing frame of the utility model.
[0040] Figure 5 It is a structural schematic diagram of the unloading mechanism of the utility model.
[0041] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0042] 1. Frame; 101. Visual protective cover; 2. High-efficiency extruder; 3. Round die head; 4. Servo motor; 5. Triangular fixing frame; 6. Transmission shaft; 7. Rectangular scraper; 8. Adjusting screw; 9. First bevel gear; 10. Second bevel gear; 11. Adjusting shaft; 12. Adjusting knob; 13. Material conveying fan; 14. Collecting rack; 15. Material conveying pipe; 16. Weighing and metering tank; 1601. Discharge port. DETAILED DESCRIPTION
[0043] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0044] Embodiment 1: As shown in the attached Figure 1 To Attachment Figure 4 As shown:
[0045] The utility model provides a production device for carbon fiber nylon composite materials that is easy to unload, including a frame 1, a visual protective cover 101, a high-efficiency extruder 2, a circular die head 3, a triangular fixing frame 5, a servo motor 4, a material conveying fan 13, a collecting frame 14, a material conveying pipe 15 and a cleaning mechanism;
[0046] The visual protection cover 101 is arranged above one end of the frame 1, and the side surface of the visual protection cover 101 is made of transparent acrylic material;
[0047] The high-efficiency extruder 2 is arranged above the frame 1;
[0048] The circular die head 3 is arranged above the frame 1, and the circular die head 3 is threadedly connected to one end of the high-efficiency extruder 2, and a plurality of circular through holes are arranged inside the circular die head 3;
[0049] The triangular fixing frame 5 is arranged above one end of the frame body 1, and two sets of threaded holes are arranged below the triangular fixing frame 5;
[0050] The servo motor 4 is fixedly connected to the side of the triangular fixing frame 5;
[0051] The material conveying fan 13 is arranged on the side of the frame 1;
[0052] The material conveying pipe 15 is fixedly connected to the side of the frame 1;
[0053] The collecting rack 14 is arranged on the side of the rack body 1, and the collecting rack 14 is arranged on the periphery of the material conveying pipe 15;
[0054] The cleaning mechanism is arranged on the side of the frame 1 .
[0055] Wherein, the cleaning mechanism includes an adjusting screw 8;
[0056] There are two groups of adjusting screws 8, which are rotatably connected to one end of the frame 1 respectively. The outer circumference of the two groups of adjusting screws 8 is provided with threads. The triangular fixing frame 5 is threadedly connected to the outer circumference of the two groups of adjusting screws 8. The two groups of adjusting screws 8 and the triangular fixing frame 5 form a screw structure.
[0057] Wherein, the cleaning mechanism also includes a transmission shaft 6 and a rectangular scraper 7;
[0058] The transmission shaft 6 is coaxially fixedly connected to one end of the motor shaft of the servo motor 4;
[0059] There are three groups of rectangular scrapers 7 , and the three groups of rectangular scrapers 7 are fixedly connected to the outer periphery of the transmission shaft 6 .
[0060] Wherein, the cleaning mechanism also includes an adjustment shaft 11 and an adjustment knob 12;
[0061] The adjusting shaft 11 is rotatably connected inside the frame 1;
[0062] The adjusting knob 12 is fixedly connected to the outer periphery of one end of the adjusting shaft 11 .
[0063] Wherein, the cleaning mechanism also includes a first bevel gear 9 and a second bevel gear 10;
[0064] There are two sets of first bevel gears 9, and the two sets of first bevel gears 9 are coaxially fixedly connected to the outer peripheries of the two sets of adjusting screws 8 respectively;
[0065] There are two groups of second bevel gears 10 , which are coaxially fixedly connected to the outer periphery of the adjustment shaft 11 , and meshed with the two groups of first bevel gears 9 .
[0066] The specific usage and function of the first embodiment are as follows:
[0067] During use, the high-efficiency extruder 2 squeezes the raw materials in a fluid state into the circular die 3. Through the multiple groups of circular through holes inside the circular die 3, the raw materials in a fluid state will flow out in the shape of round strips. The servo motor 4 is started, and the servo motor 4 rotates to drive the three groups of rectangular scrapers 7 to rotate through the transmission shaft 6. The continuous rotation of the three groups of rectangular scrapers 7 can cut the round strip-shaped raw materials into granules, completing the production of granular raw materials. When it is necessary to clean the end face of the circular die 3, the adjusting knob 12 is twisted, and the rotation of the adjusting knob 12 drives the adjusting shaft 11 to rotate. The rotation of the adjusting shaft 11 drives the two groups of second bevel gears 10 to rotate. The rotation of the two groups of second bevel gears 10 drives the two groups of first bevel gears 9 to rotate. The rotation of the two groups of first bevel gears 9 drives the two groups of adjusting screws 8 to rotate. The rotation of the two groups of adjusting screws 8 causes the triangular fixing frame 5 to slide to the left, and the triangular fixing frame 5 slides to the left through the transmission shaft 6. Drive the three groups of rectangular scrapers 7 to move to the left. When the three groups of rectangular scrapers 7 move to the left to the end face of the circular die 3, it can be observed through the side of the visual protective cover 101 whether the three groups of rectangular scrapers 7 just move to the end face of the circular die 3. At this time, when the servo motor 4 rotates and causes the three groups of rectangular scrapers 7 to rotate, the rotation of the three groups of rectangular scrapers 7 will efficiently clean the end face of the circular die 3, thereby avoiding residues of raw materials remaining on the end face of the circular die 3, and avoiding residues clogging the multiple groups of circular through holes of the circular die 3 and affecting the extrusion of round strip-shaped raw materials, making the cleaning of the end face of the circular die 3 more convenient and thorough, and improving the cleaning efficiency of the end face of the circular die 3. When there is no need to clean the end face of the circular die 3, the distance between the three groups of rectangular scrapers 7 and the end face of the circular die 3 can be changed by moving the three groups of rectangular scrapers 7, and the particle size of the granular raw materials can also be adjusted, thereby increasing the diversity of products.
[0068] Embodiment 2: Based on Embodiment 1, Figures 1 to 5 As shown, it also includes a discharge mechanism, which is arranged on the side of the frame 1;
[0069] The unloading mechanism includes a weighing and metering tank 16 and a discharge port 1601;
[0070] The weighing and metering tank 16 is arranged on the side of the frame 1, and one end of the material conveying pipe 15 is arranged inside the weighing and metering tank 16. The weighing and metering tank 16 has an automatic weighing function, which facilitates the weighing of the produced granular carbon fiber nylon composite material and the subsequent quantitative bagging;
[0071] There are a plurality of groups of discharge ports 1601 , which are respectively arranged on the outer periphery of the weighing and metering tank 16 .
[0072] The specific usage and function of the second embodiment are as follows:
[0073] During use, these granular raw materials will fall into the material conveying pipe 15 through the collecting rack 14, and the material conveying fan 13 will convey the granular raw materials that fall into the material conveying pipe 15 to the weighing and metering tank 16. The weighing and metering tank 16 has an automatic weighing function, which is convenient for the weighing of granular carbon fiber nylon composite materials and the subsequent quantitative bagging. The weighing and metering tank 16 reduces the subsequent weighing process during the bagging operation, simplifies the unloading and bagging work process, and through the setting of multiple groups of discharge ports 1601, the granular raw materials inside the weighing and metering tank 16 can flow out from the multiple groups of discharge ports 1601, allowing multiple workers to perform unloading and bagging operations at the same time, thereby improving the work efficiency of unloading and bagging.
Claims
1. A production device for carbon fiber nylon composite materials that is easy to unload, the production device for carbon fiber nylon composite materials that is easy to unload comprising a frame (1), a visual protective cover (101), a high-efficiency extruder (2), a circular die head (3), a triangular fixing frame (5), a servo motor (4), a material conveying fan (13), a collecting frame (14), a material conveying pipe (15), a unloading mechanism and a cleaning mechanism; the visual protective cover (101) is arranged above one end of the frame (1); the high-efficiency extruder (2) is arranged above the frame (1); and the characteristics are: The circular die head (3) is arranged above the frame (1), the circular die head (3) is threadedly connected to one end of the high-efficiency extruder (2), and a plurality of circular through holes are arranged inside the circular die head (3); the triangular fixing frame (5) is arranged above one end of the frame (1), and two groups of threaded holes are arranged below the triangular fixing frame (5); the unloading mechanism is arranged on the side of the frame (1); the cleaning mechanism is arranged on the side of the frame (1); the servo motor (4) is fixedly mounted on the side of the triangular fixing frame (5); the material conveying fan (13) is arranged on the side of the frame (1); the material conveying pipe (15) is fixedly mounted on the side of the frame (1); the collecting frame (14) is arranged on the side of the frame (1), and the collecting frame (14) is arranged on the periphery of the material conveying pipe (15).
2. The production equipment of carbon fiber nylon composite material which is easy to unload as claimed in claim 1, characterized in that: The cleaning mechanism comprises an adjusting screw (8); there are two groups of adjusting screws (8), the two groups of adjusting screws (8) are rotatably connected to the inside of one end of the frame (1), and the triangular fixing frame (5) is threadedly connected to the outer periphery of the two groups of adjusting screws (8).
3. The production equipment of carbon fiber nylon composite material which is easy to unload as claimed in claim 2, characterized in that: The cleaning mechanism further comprises a transmission shaft (6) and a rectangular scraper (7); the transmission shaft (6) is coaxially fixedly mounted on one end of a motor shaft of the servo motor (4); there are three groups of rectangular scrapers (7), and the three groups of rectangular scrapers (7) are respectively fixedly mounted on the outer circumference of the transmission shaft (6).
4. The production equipment of carbon fiber nylon composite material which is easy to unload as claimed in claim 2, characterized in that: The cleaning mechanism further comprises an adjusting shaft (11) and an adjusting knob (12); the adjusting shaft (11) is rotatably mounted inside the frame (1); and the adjusting knob (12) is fixedly mounted on the outer periphery of one end of the adjusting shaft (11).
5. The production equipment of carbon fiber nylon composite material which is easy to unload as claimed in claim 2, characterized in that: The cleaning mechanism further comprises a first bevel gear (9) and a second bevel gear (10); there are two sets of the first bevel gear (9), and the two sets of the first bevel gear (9) are respectively coaxially fixedly connected to the outer peripheries of the two sets of adjusting screws (8); there are two sets of the second bevel gear (10), and the two sets of the second bevel gear (10) are respectively coaxially fixedly connected to the outer peripheries of the adjusting shafts (11), and the two sets of the second bevel gear (10) are respectively meshed with the two sets of the first bevel gear (9).
6. The production equipment of carbon fiber nylon composite material which is easy to unload as claimed in claim 1, characterized in that: The unloading mechanism comprises a weighing and metering tank (16) and a discharge port (1601); the weighing and metering tank (16) is arranged on the side of the frame (1), and one end of the material conveying pipe (15) is arranged inside the weighing and metering tank (16); there are a plurality of groups of discharge ports (1601), and the plurality of groups of discharge ports (1601) are respectively arranged on the outer periphery of the weighing and metering tank (16).
Citation Information
Patent Citations
Novel glass is fine to increase tough nylon equipment for combined material
CN205572780U