Efficient drum type vulcanizing machine
Through technical means such as the use of guide devices, guide devices, regulating devices and air pressure driving devices in high -efficiency drum vulcanizers, the problem of complex sulfur process, low sulfur efficiency, and short equipment life of existing sulfurizer have been solved. The sulfurization process and equipment service life is prolonged.
Patent Information
- Application Number
- CN202323223883.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-11-28
AI Technical Summary
The existing high-efficiency drum vulcanization machines have complex processes, resulting in low vulcanization efficiency, short service life of the equipment and reduced production efficiency.
A high -efficiency drum vulcanizer is designed, which uses a guide device to cut the product. Through the guide device and adjustment device, the product limits the product during the conveying process. The sulfide process is performed through the friction of the upper and lower sulfide drums and the guide roller.
It improves the stability and efficiency of vulcanization, extend the service life of the equipment, improves the accuracy of vulcanization, and has a good future.
Smart Images

Figure CN222406748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanizing machines, in particular to a high-efficiency drum vulcanizing machine. Background Art
[0002] In the production process of rubber products (such as rubber cloth), they all need to go through the vulcanization process. The existing vulcanization process is mainly completed by high-efficiency drum vulcanizers. Due to the complex process of the high-efficiency drum vulcanizers currently used, the vulcanization efficiency is greatly reduced, and the vulcanization drum will produce scale during the vulcanization process, resulting in a short equipment use time, which in turn leads to production costs and labor costs, and also affects the production speed, resulting in reduced production efficiency. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a high-efficiency drum vulcanizer, which solves the problems of complex working procedures, reduced production efficiency and short equipment life of the existing high-efficiency drum vulcanizer. The product is cut by the guide device of the high-efficiency drum vulcanizer to ensure the consistency of the thickness cutting of the product. The product operation is limited by the guide device and the adjustment device during the conveying process to improve the vulcanization stability. The product is conveyed to the double winding device by the pneumatic drive device, and the pneumatic drive device conveys steam to the upper vulcanization drum and the lower vulcanization drum while conveying the product. The upper and lower vulcanization drums are provided with heating pipes. The upper and lower air pressure belts drive the upper and lower vulcanization drums to perform the vulcanization process through the steam and the heating pipes. The upper and lower air pressure belts are provided with a plurality of upper and lower guide rollers. The compact structure further accelerates the vulcanization process, and the upper and lower vulcanization drums are used to greatly enhance the work efficiency. The cleaning device provided on the upper and lower vulcanization drums further improves the service life of the equipment and the vulcanization accuracy, and has a good application prospect.
[0004] The technical solution adopted by the utility model is: comprising a conveying device for conveying, a deflecting device arranged on the conveying device, a discharging device arranged on one side of the deflecting device, a guiding device for introducing the discharging device, an adjusting device installed on the guiding device and used for adjusting objects, and a driving device connected to the adjusting device, wherein the driving device is used to drive the semi-finished product toward a double winding device for vulcanization, the double winding device comprises an upper vulcanization drum and a lower vulcanization drum, the upper vulcanization drum comprises an upper pressure belt and an upper guide roller, the lower vulcanization drum comprises a lower pressure belt and a lower guide roller, the upper guide roller cooperates with the upper pressure belt, and the lower guide roller cooperates with the lower pressure belt, so that the semi-finished product completes the vulcanization process through the cooperative friction transmission of the upper vulcanization drum and the lower vulcanization drum.
[0005] A further improvement to the above solution is that the deflection device includes a motor, a lifting slide, and a cutting element, and one end of the motor is connected to the cutting element.
[0006] A further improvement to the above solution is that the motor is arranged on a lifting slide, the lifting slide is used to adjust the height of the motor, and the motor is used to drive the cutting element to cut the semi-finished product.
[0007] A further improvement to the above scheme is that the discharge device includes a placement plate, and a plurality of positioning rollers are provided on the placement plate. The placement plate is used to place the semi-finished products, and the positioning rollers are used to stabilize the placement position of the semi-finished products.
[0008] A further improvement to the above scheme is that the driving device is a pneumatic driving device, and a control rod is provided on the pneumatic driving device, and the control rod is used to control the amount of air pressure entering the upper vulcanizing drum and the lower vulcanizing drum.
[0009] A further improvement to the above scheme is that the guide device includes a guide bracket, an introduction panel installed on the surface of the guide bracket, an introduction baffle installed on one side of the introduction panel, and a driving device for introducing and limiting the semi-finished product.
[0010] A further improvement to the above solution is that the introduction panel is used to introduce the semi-finished product into the adjustment device, and the adjustment device is used to convey the semi-finished product toward the double winding device.
[0011] A further improvement to the above solution is that the adjustment device includes an adjustment rod and a fixing rod, the adjustment rod is used to adjust the semi-finished product conveying, and the fixing rod fixes the semi-finished product and conveys it to the double winding device.
[0012] A further improvement to the above scheme is that there are multiple upper guide rollers, which are continuously arranged on the upper pressure belt, and the upper vulcanization drum is provided with multiple upper vulcanization drum heating tubes, which are connected and arranged in the upper vulcanization drum.
[0013] A further improvement to the above scheme is that there are multiple lower guide rollers, the multiple lower guide rollers are continuously arranged in the lower pressure belt, and the lower vulcanization drum is provided with multiple lower vulcanization drum heating tubes, and the multiple lower vulcanization drum heating tubes are connected and arranged in the lower vulcanization drum.
[0014] The beneficial effects of the utility model are:
[0015] Compared with the existing vulcanizer, the utility model cuts the product through the guide device of the high-efficiency drum vulcanizer to ensure the consistency of the product thickness cutting, and limits the product movement during the conveying process through the guide device and the adjustment device, thereby improving the vulcanization stability, and conveys the product to the double winding device through the pneumatic drive device, and the pneumatic drive device conveys steam to the upper vulcanization drum and the lower vulcanization drum while conveying the product, and the upper and lower vulcanization drums are provided with heating pipes, and the upper and lower air pressure belts drive the upper and lower vulcanization drums to perform the vulcanization process through the steam and the heating pipes, and the upper and lower air pressure belts are both provided with a plurality of upper and lower guide rollers, and the compact structure further accelerates the vulcanization process, and through the upper and lower vulcanization drums, the work efficiency is greatly enhanced, and through the cleaning devices provided on the upper and lower vulcanization drums, the service life of the equipment is further improved, the vulcanization accuracy is improved, and it has a good application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model high-efficiency drum vulcanizing machine;
[0017] Figure 2 This is a schematic diagram of the guide device of the utility model high-efficiency drum vulcanizing machine;
[0018] Figure 3 It is a schematic diagram of a double winding device of a high-efficiency drum vulcanizer of the utility model.
[0019] Description of reference numerals: conveying device 1;
[0020] The guide device 2, the motor 21, the lifting slide 22, and the cutting element 23;
[0021] A material discharging device 3, a placing plate 31, and a positioning roller 32;
[0022] The guide device 4, the guide bracket 41, the introduction panel 42, and the introduction baffle 43;
[0023] Adjustment device 5, adjustment rod 51, fixing rod 52;
[0024] Driving device 6;
[0025] Double winding device 7, upper vulcanizing drum 71, upper pressure belt 711, upper guide roller 712, lower vulcanizing drum 72, lower pressure belt 721, lower guide roller 722. DETAILED DESCRIPTION
[0026] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0029] like Figure 1~Figure 3 As shown, in one embodiment of the utility model, a high-efficiency drum vulcanizer includes a conveying device 1 for conveying, a deflecting device 2 arranged on the conveying device 1, a discharging device 3 arranged on one side of the deflecting device 2, a guide device 4 for introducing the discharging device 3, an adjusting device 5 installed on the guide device 4 and used to adjust the object, and a driving device 6 connected to the adjusting device 5, wherein the driving device 6 is used to drive the semi-finished product toward a double winding device 7 for vulcanization, and the double winding device 7 includes an upper vulcanization drum 71 and a lower vulcanization drum 72, wherein the upper vulcanization drum 71 includes an upper pressure belt 711 and an upper guide roller 712, and the lower vulcanization drum 72 includes a lower pressure belt 721 and a lower guide roller 722, wherein the upper guide roller 712 cooperates with the upper pressure belt 711, and the lower guide roller 722 cooperates with the lower pressure belt 721, so that the semi-finished product completes the vulcanization process through the cooperative friction transmission of the upper vulcanization drum 71 and the lower vulcanization drum 72.
[0030] like Figure 1 As shown, the deflecting device 2 includes a motor 21, a lifting slide 22, and a cutting element 23. One end of the motor 21 is connected to the cutting element 23. In this embodiment, the deflecting device 2 is used to cut the semi-finished product, and the cutting accuracy of the semi-finished product is improved.
[0031] The motor 21 is arranged on a lifting slide 22, and the lifting slide 22 is used to adjust the height of the motor 21. The motor 21 is used to drive the cutting element 23 to cut the semi-finished products. In this embodiment, the lifting slide 22 is used to adjust the height of the motor 21 so that the motor 21 can drive the cutting element 23 to cut semi-finished products of different shapes and sizes, and the lifting stability is improved by the lifting slide 22, thereby improving the consistency of the cutting of the semi-finished products.
[0032] The discharge device 3 includes a placing plate 31, on which a plurality of positioning rollers 32 are provided. The placing plate 31 is used to place semi-finished products, and the positioning rollers 32 are used to stabilize the placement position of the semi-finished products. In this embodiment, the placing plate 31 is used to place semi-finished products, and a plurality of positioning rollers 32 are provided along the placing plate 31. The semi-finished products are fixed by the positioning rollers 32 so that the semi-finished products can be transported in an orderly manner, thereby improving the vulcanization accuracy of the semi-finished products and reducing errors caused by transportation.
[0033] like Figure 2 As shown, the guide device 4 includes a guide bracket 41, an import panel 42 installed on the surface of the guide bracket 41, an import baffle 43 installed on one side of the import panel 42, and a driving device 6 for importing and limiting the semi-finished product. In this embodiment, the semi-finished product is transported and guided by the guide device 4, and the guide bracket 41, the import panel 42 and the import baffle 43 are provided by the guide device 4.
[0034] The driving device 6 is a pneumatic driving device, and a control rod is provided on the pneumatic driving device. The control rod is used to control the amount of air pressure entering the upper vulcanization drum 71 and the lower vulcanization drum 72. In this embodiment, the pneumatic driving device is used to allow the pneumatic driving device to pass steam into the upper vulcanization drum 71 and the lower vulcanization drum 72, so that the upper and lower vulcanization drums 72 drive the guide rollers through the upper and lower pneumatic belts to frictionally transmit the pneumatic belts, so that the upper and lower vulcanization drums 72 can be vulcanized according to the degree of vulcanization, thereby completing the vulcanization process.
[0035] The introduction panel 42 is used to introduce the semi-finished product into the adjusting device 5, and the adjusting device 5 is used to convey the semi-finished product toward the double winding device 7. In this embodiment, the adjusting device 5 facilitates the fixed and orderly transmission of the semi-finished product and the vulcanization in the double winding device 7 during the conveying process.
[0036] The adjusting device 5 includes an adjusting rod 51 and a fixing rod 52, wherein the adjusting rod 51 is used to adjust the conveying of the semi-finished product, and the fixing rod 52 fixes the semi-finished product for transmission to the double winding device 7. In this embodiment, the adjusting rod 51 provided in the adjusting device 5 is used to adjust the conveying of the semi-finished product, thereby improving the practicality of the adjusting device 5, and the fixing rod 52 is used to stabilize the conveying smoothness.
[0037] like Figure 3As shown, there are multiple upper guide rollers 712, and the multiple upper guide rollers 712 are continuously arranged on the upper pressure belt 711. The upper vulcanization drum 71 is provided with multiple upper vulcanization drum 71 heating tubes, and the multiple upper vulcanization drum 71 heating tubes are connected and arranged in the upper vulcanization drum 71. In this embodiment, a heating device is provided in the upper vulcanization drum 71. When the pneumatic drive device 6 drives the steam into the upper vulcanization drum 71, the temperature of the steam and the heating tubes is gradually increased to accelerate the vulcanization process, and the upper pressure belt 711 drives the multiple upper guide rails and the upper vulcanized silicon to perform transmission friction to further accelerate the vulcanization process and improve the vulcanization accuracy. A cleaning device is provided on one side of the upper vulcanization drum 71. When transmission is performed, the upper vulcanization drum 71 is used to clean the upper vulcanization drum 71 to improve the utilization rate of the equipment.
[0038] There are multiple lower guide rollers 722, and the multiple lower guide rollers 722 are continuously arranged on the lower pressure belt 721. The lower vulcanization drum 72 is provided with multiple lower vulcanization drum 72 heating tubes, and the multiple lower vulcanization drum 72 heating tubes are connected and arranged in the lower vulcanization drum 72. In this embodiment, a heating device is provided in the lower vulcanization drum 72. When the pneumatic drive device 6 drives the steam into the lower vulcanization drum 72, the temperature of the steam and the gradually increased temperature of the heating tube are used to accelerate the vulcanization process, and the lower pressure belt 721 drives the multiple lower guide rails and the lower vulcanized silicon to perform transmission friction to further accelerate the vulcanization process and improve the vulcanization accuracy. A cleaning device is provided on one side of the lower vulcanization drum 72. When transmission is performed, the lower vulcanization drum 72 is used to clean the lower vulcanization drum 72 to improve the utilization rate of the equipment. The transmission friction of the upper and lower vulcanization drums 72 and the vulcanization process are combined to improve the vulcanization accuracy and greatly improve the work efficiency.
[0039] The utility model adopts a high-efficiency drum vulcanizer, including a conveying device 1, a deflecting device 2, a discharging device 3, a guiding device 4, an adjusting device 5, a driving device 6, and a double-winding device 7. The double-winding device 7 includes an upper vulcanization drum 71 and a lower vulcanization drum 72. The upper vulcanization drum 71 cooperates with the lower vulcanization drum 72, so that the semi-finished product completes the vulcanization process through the cooperation friction transmission of the upper vulcanization drum 71 and the lower vulcanization drum 72. The semi-finished product is placed on a placing disk 31 through the conveying device 1, and a deflecting device 2 is provided on one side of the conveying device 1. The semi-finished product is cut by the deflecting device 2 to ensure the cutting accuracy and the cutting consistency. The semi-finished product is limited and driven and adjusted during the conveying process through the guiding device 4 and the adjusting device 5. To ensure the stability of the semi-finished product during the vulcanization process, the semi-finished product is further transported to the double winding device 7 through the pneumatic drive device 6, and the pneumatic drive device 6 transmits steam to the upper vulcanization drum 71 and the lower vulcanization drum 72 while transporting the semi-finished product, and the upper and lower vulcanization drums 72 are provided with heating pipes, and the upper and lower air pressure belts are driven by steam to carry out the vulcanization process of the upper vulcanization drum 71 and the lower vulcanization drum 72, and the upper and lower air pressure belts are provided with a plurality of upper guide rollers 712 and lower guide rollers 722, which further accelerate the vulcanization process, and through the upper vulcanization drum 71 and the lower vulcanization drum 72, the work efficiency is greatly accelerated, and the cleaning device provided on the upper and lower vulcanization drums further improves the service life of the equipment, improves the practicability, and has a good application prospect.
[0040] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A high-efficiency drum vulcanizing machine, characterized in that: The invention comprises a conveying device for conveying, a deflecting device arranged on the conveying device, a discharging device arranged on one side of the deflecting device, a guiding device for introducing the discharging device, an adjusting device installed on the guiding device and used for adjusting objects, and a driving device connected to the adjusting device, wherein the driving device is used for driving the product toward a double winding device for vulcanization, the double winding device comprises an upper vulcanization drum and a lower vulcanization drum, the upper vulcanization drum comprises an upper pressure belt and an upper guide roller, the lower vulcanization drum comprises a lower pressure belt and a lower guide roller, the upper guide roller cooperates with the upper pressure belt, and the lower guide roller cooperates with the lower pressure belt, so that the product completes the vulcanization process through the cooperative friction transmission of the upper vulcanization drum and the lower vulcanization drum.
2. The high-efficiency drum vulcanizer according to claim 1, characterized in that: The deflection device comprises a motor, a lifting slide, and a cutting element, and one end of the motor is connected to the cutting element.
3. The high-efficiency drum vulcanizer according to claim 2, characterized in that: The motor is arranged on a lifting slide, the lifting slide is used to adjust the height of the motor, and the motor is used to drive a cutting element to cut the product.
4. The high-efficiency drum vulcanizer according to claim 1, characterized in that: The material discharging device comprises a placing plate, on which a plurality of positioning rollers are arranged. The placing plate is used for placing products, and the positioning rollers are used for stabilizing the placement position of the products.
5. The high-efficiency drum vulcanizer according to claim 1, characterized in that: The driving device is a pneumatic driving device, and a control rod is provided on the pneumatic driving device. The control rod is used to control the amount of air pressure entering the upper vulcanizing drum and the lower vulcanizing drum.
6. The high-efficiency drum vulcanizer according to claim 1, characterized in that: The guide device comprises a guide bracket, an introduction panel installed on the surface of the guide bracket, an introduction baffle installed on one side of the introduction panel, and a driving device for introducing and limiting products.
7. The high-efficiency drum vulcanizer according to claim 6, characterized in that: The introduction panel is used to introduce the products into the adjustment device, and the adjustment device is used to convey the products toward the double winding device.
8. The high-efficiency drum vulcanizer according to claim 1, characterized in that: The adjusting device comprises an adjusting rod and a fixing rod, wherein the adjusting rod is used to adjust the product conveying, and the fixing rod fixes the product and conveys it to the double winding device.
9. The high-efficiency drum vulcanizer according to claim 1, characterized in that: There are multiple upper guide rollers, which are continuously arranged on the upper pressure belt; there are multiple upper vulcanization drum heating tubes, which are connected and arranged in the upper vulcanization drum.
10. The high-efficiency drum vulcanizer according to claim 9, characterized in that: There are multiple lower guide rollers, which are continuously arranged in the lower pressure belt. The lower vulcanization drum is provided with multiple lower vulcanization drum heating tubes, which are connected and arranged in the lower vulcanization drum.