Shaping device for carbon fiber placement equipment
By designing a limit mechanism in the carbon fiber -paving fixed device, the problem of unevenness of the coated carbon fiber beam during the squeezing process is solved. Spend.
Patent Information
- Application Number
- CN202421181475.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-28
AI Technical Summary
When laying the wire on the surface of the existing carbon fiber wire laying device, there is no structure to limit the heated carbon fiber tows, resulting in uneven laying of the carbon fiber tows during the extrusion process, affecting the flattening of the object surface. Spend.
Design a setting device including a limited mechanism. The limit mechanism is composed of limited plates, activity grooves, slips, support reeds, and limited blocks. The limit of the beam is to avoid its dispersion, and to automatically rebound the limit board through the support of the support spring.
Effectively avoid the problem of uneven paving of carbon fiber beams during the squeezing process, ensure that the fiber beam uniformity and firmness of the fibrous beam on the surface of the silk is enhanced, and the flatness of the surface of the object is enhanced.
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Figure CN222407286U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber laying, in particular to a shaping device used for carbon fiber laying equipment. Background Art
[0002] Carbon fiber refers to high-strength and high-modulus fiber with a carbon content of more than 90%. It is the best in high-temperature resistance among all chemical fibers. It is made of acrylic and viscose fibers through high-temperature oxidation and carbonization. It is an excellent material for manufacturing high-tech equipment such as aerospace.
[0003] In the process of laying carbon fiber, the heated carbon fiber tow needs to be processed by a shaping device. However, the existing shaping device does not have a structure to limit the heated carbon fiber tow when laying the fiber on the surface of the object to be laid, which can easily cause uneven laying of the carbon fiber tow during the extrusion process, affecting the flatness of the object surface. Utility Model Content
[0004] The purpose of the utility model is to provide a shaping device for carbon fiber laying equipment, so as to solve the problem that the shaping device proposed in the above background technology has no structure to limit the heated carbon fiber bundles when laying the fibers on the surface of the laid object, which easily causes uneven laying of the carbon fiber bundles during the extrusion process and affects the flatness of the object surface.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution, a shaping device for carbon fiber laying equipment, comprising:
[0006] The main body comprises an object to be laid, a fiber bundle is laid on the surface of the object to be laid, a mounting frame is arranged outside the object to be laid, a cross bar is fixedly connected to the surface of the mounting frame, a pressure roller is rotatably connected to the surface of the cross bar, and a heating device is arranged outside the mounting frame;
[0007] The limiting mechanism includes a limiting plate, which is movably connected to the surface of the pressure roller. A movable groove is opened inside the pressure roller, a sliding groove is opened on the surface of the movable groove, a supporting spring is fixedly connected to the surface of the movable groove, and a limiting block is fixedly connected to the surface of the limiting plate.
[0008] Preferably, the limit plates and movable grooves are provided in two groups, the two groups of limit plates are provided on both sides of the pressure roller, the two groups of movable grooves are opened on both sides of the pressure roller, the limit plates are movably connected to the surface of the movable grooves, and the slide grooves are provided in two groups, the two groups of slide grooves are opened on both sides of the movable grooves.
[0009] Preferably, the support spring and the limit block are provided in two groups, and the two groups of the support springs and the limit blocks are arranged on both sides of the limit plate, one end of the support spring is fixedly connected to the surface of the limit plate, the other end of the support spring is fixedly connected to the surface of the movable groove, and the limit block is slidably connected to the surface of the slide groove.
[0010] Preferably, a pressing mechanism is provided on the surface of the mounting frame, and the pressing mechanism includes an auxiliary roller, and the auxiliary roller is press-connected to the surface of the fiber bundle, and a first connecting rod is installed on the surface of the auxiliary roller, and a partition and a baffle are fixedly connected to the surface of the first connecting rod, and a plug-in tube, a sleeve and a connecting spring are fixedly connected to the surface of the baffle, and a second connecting rod is fixedly connected to the surface of the mounting frame.
[0011] Preferably, the auxiliary roller is rotatably connected to the surface of the first connecting rod, the cross-section of the first connecting rod is "U"-shaped, two groups of partitions are provided, the two groups of partitions are provided on both sides of the auxiliary roller, the diameter of the partition is larger than the inner diameter of the auxiliary roller, and two groups of baffles are provided.
[0012] Preferably, the number of baffles in each group is two, one group of baffles is fixedly connected to the surface of the first connecting rod, and the other group of baffles is fixedly connected to the surface of the second connecting rod, the plug-in tube is slidably connected to the inner surface of the sleeve, and the two ends of the connecting spring are fixedly connected to the surface of the baffle.
[0013] Preferably, two groups of the second connecting rods are provided, and the two groups of the second connecting rods are arranged on both sides of the mounting frame, one end of the second connecting rod is fixedly connected to the surface of the mounting frame, and the other end of the second connecting rod is fixedly connected to the surface of the baffle.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. By opening movable grooves on both sides of the pressure roller and arranging limit plates in the movable grooves, a limiting effect is achieved, so that the fiber bundles will not escape to both sides due to excessive melting after being heated by the heating device, thereby avoiding uneven laying of the fiber bundles on the surface of the object to be laid. At the same time, under the connection of the support spring, the limit plates can automatically rebound to their original position when leaving the object to be laid after being compressed into the movable groove after contacting the object to be laid.
[0016] 2. By arranging an auxiliary roller on the side where the pressing roller has laid, the auxiliary roller can re-extrude the fiber bundle that has been squeezed and shaped by the pressing roller, so as to achieve a double squeezing effect on the same place, thereby making the connection between the fiber bundle to be laid tighter and the laying more firmly. In addition, with the connection of the connecting spring, it can avoid the situation where the auxiliary roller squeezes the fiber bundle excessively when the device moves, causing uneven laying of the fiber bundle. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a left-side stereoscopic schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a right-side perspective schematic diagram of the structure of the utility model;
[0019] Figure 3 It is a structural three-dimensional schematic diagram of the limiting plate of the utility model;
[0020] Figure 4 It is a partial three-dimensional cross-sectional schematic diagram of the structure of the auxiliary roller of the utility model;
[0021] Figure 5 For this utility model Figure 3 A schematic diagram of the enlarged structure at A in the middle;
[0022] Figure 6 For this utility model Figure 4 A schematic diagram of a partial three-dimensional cross-sectional view of the structure of the middle casing.
[0023] In the figure: 1. material to be laid; 11. fiber bundle; 12. mounting frame; 13. cross bar; 14. pressure roller; 15. heating device; 2. limit plate; 21. movable groove; 22. slide groove; 23. support spring; 24. limit block; 3. auxiliary roller; 31. first connecting rod; 32. partition; 33. baffle; 34. plug-in tube; 35. sleeve; 36. connecting spring; 37. second connecting rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-6 , an embodiment provided by the utility model:
[0026] A shaping device for a carbon fiber laying device, comprising:
[0027] The main body includes an object to be laid 1, a fiber bundle 11 is laid on the surface of the object to be laid 1, a mounting frame 12 is arranged outside the object to be laid 1, a cross bar 13 is fixedly connected to the surface of the mounting frame 12, a pressing roller 14 is rotatably connected to the surface of the cross bar 13, and a heating device 15 is arranged outside the mounting frame 12. During the process of laying carbon fiber, the fiber bundle 11 needs to be heated by the heating device 15, so that the external driving device drives the mounting frame 12 to move and lays the fiber bundle 11 on the surface of the object to be laid 1 through the pressing roller 14, and then the fiber bundle 11 is shaped by the extrusion of the pressing roller 14;
[0028] The limiting mechanism includes a limiting plate 2, which is movably connected to the surface of the pressure roller 14. A movable groove 21 is opened inside the pressure roller 14, and a sliding groove 22 is opened on the surface of the movable groove 21. A supporting spring 23 is fixedly connected to the surface of the movable groove 21. The surface of the limiting plate 2 is fixedly connected to a limiting block 24. Under the action of the limiting plate 2, the fiber bundle 11 will not melt and escape to both sides after being heated by the heating device 15, so that the fiber bundle 11 will form strips on the object 1 to be laid.
[0029] Furthermore, two groups of limit plates 2 and movable grooves 21 are provided, the two groups of limit plates 2 are provided on both sides of the pressure roller 14, the two groups of movable grooves 21 are opened on both sides of the pressure roller 14, the limit plates 2 are movably connected to the surface of the movable grooves 21, and two groups of slide grooves 22 are provided, the two groups of slide grooves 22 are opened on both sides of the movable grooves 21. Under the connection between the limit plates 2 and the movable grooves 21, when the limit plates 2 come into contact with the fiber material 1 to be laid, they will move into the movable grooves 21 and will not hinder the laying of the fiber bundles 11.
[0030] Furthermore, two groups of support springs 23 and limit blocks 24 are provided, and the two groups of support springs 23 and limit blocks 24 are arranged on both sides of the limit plate 2, one end of the support spring 23 is fixedly connected to the surface of the limit plate 2, and the other end of the support spring 23 is fixedly connected to the surface of the movable groove 21, and the limit block 24 is slidably connected to the surface of the slide groove 22. Under the connection between the limit block 24 and the slide groove 22, the limit plate 2 is limited so that it will not move out of the movable groove 21. At the same time, under the connection of the support spring 23, a supporting force is applied to the limit plate 2, so that the limit plate 2 protrudes outside the pressure roller 14.
[0031] Furthermore, a pressing mechanism is provided on the surface of the mounting frame 12, and the pressing mechanism includes an auxiliary roller 3, the auxiliary roller 3 is press-connected to the surface of the fiber bundle 11, a first connecting rod 31 is installed on the surface of the auxiliary roller 3, a partition 32 and a baffle 33 are fixedly connected to the surface of the first connecting rod 31, a plug-in tube 34, a sleeve 35 and a connecting spring 36 are fixedly connected to the surface of the baffle 33, and a second connecting rod 37 is fixedly connected to the surface of the mounting frame 12. Under the action of the auxiliary roller 3, the pressing roller 14 can press the same fiber bundle 11 for a second time after pressing the fiber bundle 11, thereby realizing the extrusion and shaping of the fiber bundle 11.
[0032] Furthermore, the auxiliary roller 3 is rotatably connected to the surface of the first connecting rod 31. The cross-section of the first connecting rod 31 is "U"-shaped. Two groups of partitions 32 are provided. The two groups of partitions 32 are arranged on both sides of the auxiliary roller 3. The diameter of the partition 32 is larger than the inner diameter of the auxiliary roller 3. Two groups of baffles 33 are provided. The auxiliary roller 3 can be limited by the partition 32 so that it can rotate between the two groups of partitions 32, thereby preventing the auxiliary roller 3 from moving freely on the first connecting rod 31 when the device is moved.
[0033] Furthermore, the number of each group of baffles 33 is two, one group of baffles 33 is fixedly connected to the surface of the first connecting rod 31, and the other group of baffles 33 is fixedly connected to the surface of the second connecting rod 37. The plug-in tube 34 is slidably connected to the inner surface of the sleeve 35, and both ends of the connecting spring 36 are fixedly connected to the surface of the baffle 33. The group of baffles 33 installed on the first connecting rod 31 is fixed at both ends of the first connecting rod 31, and the group of baffles 33 installed on the second connecting rod 37 are respectively fixed on the two groups of second connecting rods 37. The installation of the connecting spring 36 can be achieved through the baffle 33, and then the first connecting rod 31 and the second connecting rod 37 are connected. Under the connection of the plug-in tube 34 and the sleeve 35, the connecting spring 36 is limited to avoid bending of the connecting spring 36 during the pressing process of the auxiliary roller 3, so that the first connecting rod 31 moves along the direction of the plug-in tube 34.
[0034] Furthermore, two groups of second connecting rods 37 are provided, and the two groups of second connecting rods 37 are arranged on both sides of the mounting frame 12. One end of the second connecting rod 37 is fixedly connected to the surface of the mounting frame 12, and the other end of the second connecting rod 37 is fixedly connected to the surface of the baffle 33. The two groups of second connecting rods 37 are connected to realize the installation of the auxiliary roller 3 on the mounting frame 12.
[0035] Working principle: When the device moves, it drives the pressure roller 14 to rotate, and the fiber bundle 11 is limited by the limit plates 2 on both sides after being heated by the heating device 15. When the limit plate 2 rotates to the surface of the object to be laid 1, the limit plate 2 is squeezed by the object to be laid 1 and slides into the movable groove 21, and drives the limit block 24 to slide on the surface of the slide groove 22. At this time, the support spring 23 is in a compressed state. When the limit plate 2 leaves the object to be laid 1, the limit plate 2 moves out of the pressure roller 14 under the action of the supporting force exerted by the support spring 23, and limits the limit plate 2 by the limit block 24.
[0036] During the movement of the shaping device, the second connecting rod 37 and the first connecting rod 31 are driven to move by the movement of the mounting frame 12, so that the auxiliary roller 3 is pressed against the surface of the fiber bundle 11 and rotates between the two sets of partitions 32. During the extrusion process, the insertion tube 34 slides along the inner surface of the sleeve 35, and then the connecting spring 36 is in a compressed state and exerts a supporting force on the baffle 33, so that the auxiliary roller 3 further extrude and shape the fiber bundle 11.
[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A shaping device for a carbon fiber laying device, characterized in that: include: The main body comprises an object to be laid (1), a fiber bundle (11) is laid on the surface of the object to be laid (1), a mounting frame (12) is arranged outside the object to be laid (1), a cross bar (13) is fixedly connected to the surface of the mounting frame (12), a pressure roller (14) is rotatably connected to the surface of the cross bar (13), and a heating device (15) is arranged outside the mounting frame (12); The limiting mechanism comprises a limiting plate (2), wherein the limiting plate (2) is movably connected to the surface of a pressure roller (14), a movable groove (21) is provided inside the pressure roller (14), a sliding groove (22) is provided on the surface of the movable groove (21), a supporting spring (23) is fixedly connected to the surface of the movable groove (21), and a limiting block (24) is fixedly connected to the surface of the limiting plate (2).
2. The shaping device for carbon fiber laying equipment according to claim 1, characterized in that: The limit plates (2) and the movable grooves (21) are provided in two groups, the two groups of limit plates (2) are provided on both sides of the pressure roller (14), the two groups of movable grooves (21) are opened on both sides of the pressure roller (14), the limit plates (2) are movably connected to the surface of the movable grooves (21), and the slide grooves (22) are provided in two groups, and the two groups of slide grooves (22) are opened on both sides of the movable grooves (21).
3. The shaping device for carbon fiber placement equipment according to claim 1, characterized in that: The support spring (23) and the limit block (24) are provided in two groups, and the two groups of the support spring (23) and the limit block (24) are arranged on both sides of the limit plate (2), one end of the support spring (23) is fixedly connected to the surface of the limit plate (2), the other end of the support spring (23) is fixedly connected to the surface of the movable groove (21), and the limit block (24) is slidably connected to the surface of the slide groove (22).
4. The shaping device for carbon fiber laying equipment according to claim 1, characterized in that: The surface of the mounting frame (12) is provided with a pressing mechanism, and the pressing mechanism includes an auxiliary roller (3), and the auxiliary roller (3) is pressed and connected to the surface of the fiber bundle (11); the surface of the auxiliary roller (3) is installed with a first connecting rod (31), and the surface of the first connecting rod (31) is fixedly connected with a partition (32) and a baffle (33), and the surface of the baffle (33) is fixedly connected with an insert tube (34), a sleeve (35) and a connecting spring (36); the surface of the mounting frame (12) is fixedly connected with a second connecting rod (37).
5. The shaping device for carbon fiber placement equipment according to claim 4, characterized in that: The auxiliary roller (3) is rotatably connected to the surface of a first connecting rod (31); the cross section of the first connecting rod (31) is "U"-shaped; two groups of partitions (32) are provided; the two groups of partitions (32) are provided on both sides of the auxiliary roller (3); the diameter of the partition (32) is larger than the inner diameter of the auxiliary roller (3); and two groups of baffles (33) are provided.
6. The shaping device for carbon fiber placement equipment according to claim 5, characterized in that: The number of baffles (33) in each group is two, one group of baffles (33) is fixedly connected to the surface of the first connecting rod (31), and the other group of baffles (33) is fixedly connected to the surface of the second connecting rod (37), the plug-in tube (34) is slidably connected to the inner surface of the sleeve (35), and the two ends of the connecting spring (36) are fixedly connected to the surface of the baffle (33).
7. The shaping device for carbon fiber placement equipment according to claim 4, characterized in that: Two groups of the second connecting rods (37) are provided, and the two groups of the second connecting rods (37) are arranged on both sides of the mounting frame (12), one end of the second connecting rod (37) is fixedly connected to the surface of the mounting frame (12), and the other end of the second connecting rod (37) is fixedly connected to the surface of the baffle (33).