Three-cylinder automatic tray distributing mechanism for tray

By dividing the TRAY disk automatic segmentation of the plate into the translation and the promotion department, using the cylinder driver to enhance the board to separate and improve the TRAY disk, solve the problem of large equipment occupation space in the existing technology, and achieve space saving and flexibility Adapt to the needs of different production lines.

CN222410179UActive Publication Date: 2025-01-28KUNSHAN INNO STAR AUTOMATION TECH
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Patent Information

Application Number
CN202420009353.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2025-01-28
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

The existing Tray disc automatic disc splitting device takes up a large space and cannot be flexibly adjusted, so it cannot adapt to the needs of different production lines.

Method used

A three -cylinder TRAY disk automatic sub -disk mechanism is designed. By dividing the sub -session mechanism into the translation and the promotion department, using the cylinder driver to enhance the panel to separate and improve the TRAY disk to reduce the space occupation.

Benefits of technology

The effect of reducing equipment occupation space is achieved. At the same time, due to the flexibility of design, it can meet the needs of different production lines and improve the regulation of the production line.

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Abstract

The utility model provides a three-air-cylinder automatic tray distributing mechanism for a tray. Translation parts are arranged on the two sides of the tray respectively, each translation part comprises a lifting plate and is installed on a first fixing plate, first linear guide rail carrying seats are arranged at the two ends of the first fixing plate, first linear guide rails are arranged on the first linear guide rail carrying seats, and translation air cylinders are arranged on the first fixing plate; the second linear guide rail carrier base plate is connected with the first linear guide rail carrier through a connecting strip; a pressure plate is arranged on the second linear guide rail carrier base plate, and the position of the pressure plate is matched with the position of the lifting plate; a lifting part is arranged below the translation part and comprises a second fixing plate, a guide groove is formed in the second fixing plate, and the guide groove is matched with the first linear guide rail in position and allows the first linear guide rail to move; the fourth fixing plate is provided with a first lifting air cylinder and a second lifting air cylinder, and the lifting air cylinders are fixedly connected with the second fixing plate through air cylinder connectors and drive the second fixing plate to do lifting and descending motion.
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Description

Technical Field

[0001] The utility model belongs to the field of automation technology, and in particular relates to a three-cylinder Tray automatic tray separation mechanism. Background Art

[0002] In an automated production line, in order to meet daily production needs, it is usually necessary to determine the material input method of the equipment, among which tray loading is one of the most common methods.

[0003] For example, the existing publication number is CN214651454U, and the invention name is a tray automatic tray sorting device, which includes a work surface and a conveyor line mechanism. Tray placement area, tray buffer area, tray stratification area, tray working area, sensor unit and stop cylinder are arranged in sequence along the transmission direction of the conveyor line mechanism. The sensor unit drives the stepping movement of the conveyor line mechanism according to the full load of the tray in the corresponding interval detected; it also includes a tray sorting mechanism and a translation mechanism, and the mutual cooperation between them moves the trays in the tray stratification area from bottom to top one by one to the tray working area. The utility model patent has a simple structure and can realize the multi-station caching of trays, the stratification of trays and the translational conveying functions of single-layer trays. It is economical and practical, and has reliable performance. But at the same time, such an automatic tray sorting device also has the problem of occupying a large space and being unable to adapt to different production lines for adjustment.

[0004] Therefore, developing an automatic tray separation mechanism that can effectively reduce the space occupied by the equipment and can be flexibly adjusted is one of the problems that need to be solved at present. Utility Model Content

[0005] Purpose of the utility model: To solve the problems mentioned in the background technology, the utility model proposes a three-cylinder tray automatic tray separation mechanism, which is divided into a lifting part and a translation part. The cylinder starts the lifting plate to separate the trays, thereby reducing the occupied space.

[0006] Technical solution: The utility model proposes a three-cylinder tray automatic tray separation mechanism, which includes a translation part arranged on both sides of the tray, the translation part includes a lifting plate, the lifting plate is installed on a first fixed plate, first linear guide rail carriers are arranged at both ends of the first fixed plate, a first linear guide is arranged on the first linear guide carrier, and a translation cylinder is arranged on the first fixed plate.

[0007] The translation part also includes a second linear guide carrier base plate, which is connected to the first linear guide carrier through a connecting strip; a pressure plate is provided on the second linear guide carrier base plate, and the position of the pressure plate matches the position of the lifting plate;

[0008] A lifting part is provided below the translation part, including a second fixing plate, and a guide groove is provided on the second fixing plate, and the position of the guide groove matches the position of the first linear guide rail, so that the first linear guide rail can move;

[0009] It also includes a fourth fixed plate, the fourth fixed plate is provided with a first lifting cylinder and a second lifting cylinder, the lifting cylinder is fixedly connected to the second fixed plate through a cylinder joint, and drives the second fixed plate to perform lifting and lowering movements.

[0010] One type of lifting part includes a third fixing plate, and the third fixing plate is used to be connected to the second fixing plate and the fourth fixing plate respectively.

[0011] The fourth fixing plate is provided with a hole which passes through from top to bottom, and the first lifting cylinder and the second lifting cylinder are respectively provided in the through hole.

[0012] The third fixing plate is connected to the second fixing plate and the fourth fixing plate respectively through guide shafts;

[0013] Specifically, linear bearings are installed at the four corners of the third fixed plate and the fourth fixed plate respectively, and a guide shaft is sleeved in the linear bearings. When the first lifting cylinder and the second lifting cylinder drive the lifting and lowering actions, the third fixed plate and the fourth fixed plate also perform lifting and lowering movements accordingly.

[0014] Lifting blocks are arranged at both ends of the fourth fixed plate. The bottom of the lifting block is fixed to the fourth fixed plate, and an opening is arranged on the upper part thereof. The opening is used for the third fixed plate to move up and down in the opening.

[0015] A first lifting cylinder fixing plate and a second lifting cylinder fixing plate are arranged on the first lifting cylinder and the second lifting cylinder.

[0016] A cylinder joint fixing plate is sleeved on the outside of the cylinder joint.

[0017] The first fixing plate is provided with a cylinder stopper, and the cylinder stopper is used to fix the position of the translation cylinder.

[0018] The third fixing plate includes a descending stopper, and the descending stopper is used to limit a descending position of the second fixing plate.

[0019] The lifting plate is in a sheet shape or a fork shape.

[0020] Beneficial effects: Compared with the prior art, the utility model has the following advantages:

[0021] (1) The utility model divides the tray separation mechanism into a translation part and a lifting part, and first separates the trays with a lifting plate of the translation part, and then lifts and supports the separated first layer of trays with the lifting part, and separates the material trays in the form of a lifting plate, replacing the side stopper in the prior art, so that the volume of the tray separation mechanism becomes smaller and the occupied space is released;

[0022] (2) In order to improve the moving stability of the lifting part, the utility model is provided with a third fixing plate, and the third fixing plate is used to be connected to the second fixing plate and the fourth fixing plate respectively to improve the connection stability between the two;

[0023] (3) In order to increase the service life of the mechanism, the utility model has a cylinder joint fixing plate sleeved on the outside of the cylinder joint. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the utility model's structure in a divided disk state;

[0026] Figure 3 It is a structural schematic diagram of either side of the disk separation mechanism of the utility model;

[0027] Figure 4 This is an exploded view of the lifting part of the utility model;

[0028] Figure 5 This is an exploded view of the translation part of the utility model;

[0029] Figure 6 It is an exploded view of the lifting assembly of the lifting part of the utility model. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention are further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.

[0031] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are intended to distinguish two non-identical entities or non-identical parameters with the same name. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, other steps or units inherent to a process, method, system, product or device that includes a series of steps or units.

[0032] like Figure 1 , Figure 2 The three-cylinder tray automatic tray separation mechanism shown in the figure includes a translation part 1, the translation part 1 includes a lifting plate 101, the lifting plate 101 is installed on a first fixed plate 103, first linear guide rail carriers 104 are arranged at both ends of the first fixed plate 103, a first linear guide 105 is arranged on the first linear guide rail carrier 104, and a translation cylinder 12 is arranged on the first fixed plate 103.

[0033] like Figure 3 As shown, the translation part 1 also includes a second linear guide carrier substrate, which is connected to the first linear guide carrier 104 via a connecting bar 107. A pressure plate 102 is provided on the second linear guide substrate, and the position of the pressure plate 102 matches the position of the lifting plate 101.

[0034] A second linear guide 108 is disposed at the bottom of the second linear guide substrate.

[0035] like Figure 4 As shown, a lifting part 2 is provided below the translation part 1, and the lifting part 2 includes a second fixing plate 13, and a guide groove is provided on the second fixing plate 13. The position of the guide groove matches the position of the first linear guide rail 105, so that the first linear guide rail 105 can move.

[0036] It also includes a fourth fixed plate 15, which is provided with a hole that passes through from top to bottom. The through holes are respectively provided with a first lifting cylinder 23 and a second lifting cylinder 25. The lifting cylinder is provided with a telescopic rod, and a cylinder joint 19 is provided at the end of the telescopic rod. The cylinder joint 19 is fixedly connected to the second fixed plate 13, so that the cylinder drives the second fixed plate 13 to perform lifting and lowering movements.

[0037] In order to improve the stability of the mechanism, the lifting part 2 includes a third fixing plate 14, and the third fixing plate 14 is used to be connected to the second fixing plate 13 and the fourth fixing plate 15 respectively.

[0038] In some embodiments, Figure 6 As shown, the third fixed plate 14 is connected to the second fixed plate 13 and the fourth fixed plate 15 respectively through the guide shaft 118; specifically, linear bearings are installed at the four corners of the third fixed plate 14 and the fourth fixed plate 15 respectively, and the guide shaft 118 is sleeved in the linear bearing 119. When the first lifting cylinder 23 and the second lifting cylinder 25 drive to perform lifting and lowering actions, the third fixed plate 14 and the fourth fixed plate 15 will perform lifting and lowering movements accordingly.

[0039] The third fixing plate 14 includes a second linear guide rail carrier 109 , and the position of the second linear guide rail carrier 109 matches the second linear guide rail 108 .

[0040] In some embodiments, the third fixing plate 14 includes a descending stopper 110 , and the descending stopper is used to limit the descending position of the second fixing plate 13 .

[0041] In some embodiments, in order to determine the lifting and lowering stroke of the first lifting cylinder 23 and the second lifting cylinder 25 driving the lifting telescopic rod 28, lifting blocks 17 are provided at both ends of the fourth fixed plate 15, and the bottom of the lifting block 17 is fixed on the fourth fixed plate 15, and an opening is provided on the upper part, and the opening is used for the third fixed plate 14 to move up and down in the opening.

[0042] In some embodiments, in order to improve the installation effect of the first lifting cylinder 23 and the second lifting cylinder 25, a first lifting cylinder fixing plate 22 and a second lifting cylinder fixing plate 24 are provided.

[0043] It should be noted that the cylinder joint 19 is a component that is frequently lifted and lowered, and in order to increase its service life, a cylinder joint fixing plate 20 is sleeved on its exterior.

[0044] In some embodiments, a cylinder stopper 106 is provided on the first fixing plate 103, and the cylinder stopper 106 is used to fix the position of the translation cylinder 12. The translation cylinder 12 telescopic rod is provided with a translation cylinder joint 10, and the translation cylinder joint 10 is fixed to the translation cylinder joint fixing plate 11.

[0045] When in use, the translation part 1 is first used to distinguish the trays. Specifically, in the original state, the lifting plate 101 and the pressure plate 102 are in a fitted state, that is, the first linear guide carrier and the second linear guide carrier substrate are in the same plane, and the connecting strip 107 fixes the relative position of the two.

[0046] The translation cylinder 12 drives the telescopic rod to extend, so that the first fixed plate 103 extends along the linear guide rail 105, and the lifting plate 105 and the pressure plate 102 are extended to the bottom of the first layer of the tray to distinguish it from the tray below.

[0047] The separated trays are then separated by driving the first lifting cylinder 23 and the second lifting cylinder 25 to lift upward, driving the second fixed plate 13 fixedly connected thereto to lift upward, and the first fixed plate 103 connected to the second fixed plate 12 to rise accordingly, and the first linear guide rail carriers arranged on both sides of the first fixed plate 103 to rise upward along the connecting strip 107 accordingly. That is, the lifting plate 101 rises, the pressure plate 102 does not move, and the pressure plate 13 presses and fixes the lower layer of the tray, thereby realizing the automatic separation of the trays.

[0048] The above are exemplary embodiments disclosed by the present utility model, but it should be noted that various changes and modifications may be made without departing from the scope of the present utility model embodiments disclosed by the claims. The functions, steps and / or actions of the method claims according to the disclosed embodiments described herein do not need to be performed in any particular order. In addition, although the elements disclosed by the present utility model embodiments may be described or required in individual form, they may also be understood as multiple unless explicitly limited to the singular.

[0049] It should be understood that, as used herein, the singular form "a" or "an" is intended to include the plural form, unless the context clearly supports an exception. It should also be understood that, as used herein, "and / or" refers to any and all possible combinations of one or more of the items listed in association. The serial numbers of the embodiments disclosed in the above-mentioned embodiments of the utility model are only for description and do not represent the advantages and disadvantages of the embodiments.

[0050] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.

Claims

1. A three-cylinder tray automatic tray separation mechanism, characterized in that: It includes a translation part arranged on both sides of the tray, the translation part includes a lifting plate, the lifting plate is installed on the first fixed plate, the first fixed plate has first linear guide rail seats at both ends, the first linear guide rail seats are provided with a first linear guide rail, and the translation cylinder is provided on the first fixed plate; The translation part also includes a second linear guide carrier base plate, which is connected to the first linear guide carrier through a connecting strip; a pressure plate is provided on the second linear guide carrier base plate, and the position of the pressure plate matches the position of the lifting plate; A lifting part is provided below the translation part, including a second fixing plate, and a guide groove is provided on the second fixing plate, and the position of the guide groove matches the position of the first linear guide rail, so that the first linear guide rail can move; It also includes a fourth fixed plate, the fourth fixed plate is provided with a first lifting cylinder and a second lifting cylinder, the lifting cylinder is fixedly connected to the second fixed plate through a cylinder joint, and drives the second fixed plate to perform lifting and lowering movements.

2. The three-cylinder tray automatic separation mechanism according to claim 1 is characterized in that: One type of lifting part includes a third fixing plate, and the third fixing plate is used to be connected to the second fixing plate and the fourth fixing plate respectively.

3. The three-cylinder tray automatic separation mechanism according to claim 1 is characterized in that: The fourth fixing plate is provided with a hole which passes through from top to bottom, and the first lifting cylinder and the second lifting cylinder are provided in the hole.

4. The three-cylinder tray automatic separation mechanism according to claim 2 is characterized in that: The third fixing plate is connected to the second fixing plate and the fourth fixing plate respectively through guide shafts; Specifically, linear bearings are installed at the four corners of the third fixed plate and the fourth fixed plate respectively, and a guide shaft is sleeved in the linear bearings. When the first lifting cylinder and the second lifting cylinder drive the lifting and lowering actions, the third fixed plate and the fourth fixed plate also perform lifting and lowering movements accordingly.

5. The three-cylinder tray automatic separation mechanism according to claim 1 is characterized in that: Lifting blocks are arranged at both ends of the fourth fixed plate. The bottom of the lifting block is fixed to the fourth fixed plate, and an opening is arranged on the upper part thereof. The opening allows the third fixed plate to move up and down in the opening.

6. The three-cylinder tray automatic separation mechanism according to claim 3 is characterized in that: A first lifting cylinder fixing plate and a second lifting cylinder fixing plate are arranged on the first lifting cylinder and the second lifting cylinder.

7. The three-cylinder tray automatic separation mechanism according to claim 3 is characterized in that: A cylinder joint fixing plate is sleeved on the outside of the cylinder joint.

8. The three-cylinder tray automatic separation mechanism according to claim 1 is characterized in that: The first fixing plate is provided with a cylinder stopper, and the cylinder stopper is used to fix the position of the translation cylinder.

9. The three-cylinder tray automatic separation mechanism according to claim 5, characterized in that: The third fixing plate includes a descending stopper, and the descending stopper is used to limit a descending position of the second fixing plate.

10. The three-cylinder tray automatic separation mechanism according to claim 1, characterized in that: The lifting plate is in a sheet shape or a fork shape.