Separating and settling mechanism and liquid level meter
By designing separation and depression mechanisms in the separator, the liquid is separated into two cavity chambers, and the sedimentation and separation of solid liquid impurities is solved. Display accurately.
Patent Information
- Application Number
- CN202421216065.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The magnetic flip level meter on the existing separator is affected by solid-liquid impurities, and the display deviation is large, and there is a risk of super-high liquid level turning over.
Design a separation and settlement mechanism. By separating the internal space of the shell to the two cavity chambers of the upper and lower cavities, the liquid first enters the lower cavity chamber before the overflow of the cavity room, so that the solid liquid impurities sink in the lower cavity chamber to avoid entering the upper upper upper. Room. At the same time, the connection and partition control of the chamber through the control lever can artificially control the liquid flow.
The effects of effective settlement of solid solid impurities are achieved, and the solid solid impurities are avoided to enter the liquid level meter, ensuring the accuracy of the display of the liquid level meter, and reducing the risk of ultra -high liquid levels.
Smart Images

Figure CN222411477U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of separation and filtration, in particular to a separation sedimentation mechanism and a liquid level meter. Background Art
[0002] All natural gas transmission and distribution stations will be equipped with separators to separate solid and liquid impurities in natural gas. The separated solid and liquid impurities are deposited in the separator, and the liquid level in the separator is displayed by a liquid level gauge. Generally, when the liquid level reaches two-thirds of the height of the liquid level gauge, the solid and liquid impurities in the separator need to be discharged and discharged into the sewage buffer tank for storage, and then transported to the sewage treatment station for purification.
[0003] The magnetic flap level gauge generally used in existing separators relies on the magnetic column to drive the magnetic float to flip to display the liquid level height. However, it is found in production that solid and liquid impurities in the separator are easy to adhere to the magnetic column, resulting in uneven magnetic distribution of the magnetic column, causing large deviations in the float display, and there is a risk of excessive liquid level flipping, causing natural gas to be contaminated by solid and liquid impurities, affecting production. Utility Model Content
[0004] The purpose of the utility model is to overcome the technical problems in the prior art that the magnetic flap level gauge on the existing separator is affected by solid and liquid impurities, has a large display deviation, and has the risk of overturning the tower due to excessive liquid level, and to provide a separation sedimentation mechanism and a level gauge.
[0005] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:
[0006] A separation and sedimentation mechanism comprises a shell, wherein the shell is provided with an inlet and an outlet, and a partition is provided inside the shell, wherein the partition divides the shell into a first chamber and a second chamber, wherein the second chamber is located above the first chamber, the inlet is communicated with the first chamber, and the outlet is communicated with the second chamber, wherein a channel is provided on the partition, and a control rod extends into the shell, and one end of the control rod extending into the shell can block the channel.
[0007] The utility model discloses a separation and sedimentation mechanism, which divides the internal space of a shell into two chambers arranged up and down, so that the liquid entering the shell first enters the first chamber at the bottom and then overflows into the second chamber at the top, so that the solid and liquid impurities in the liquid are not easy to enter the second chamber under the action of gravity, and settle in the first chamber to achieve sedimentation and separation of solid and liquid impurities. The structure principle is simple, and at the same time, the connection and isolation control of the two chambers are achieved through the control rod, which can realize the artificial control of the liquid flow in the sedimentation and separation process, and is convenient for coordination with different working conditions.
[0008] As a preferred solution of the utility model, a sewage outlet is provided at the bottom of the first chamber, and the sewage outlet is connected to a blocking mechanism, so as to facilitate cleaning and removing solid and liquid impurities settled in the first chamber according to actual conditions.
[0009] As a preferred solution of the utility model, the channel and / or the outlet is provided with a filter screen to further improve the separation effect of the separation and sedimentation mechanism and avoid the output of solid and liquid impurities.
[0010] As a preferred solution of the utility model, one end of the control rod outside the shell is connected to the control part, and one end of the control rod extending into the shell is provided with a plug, which can be adapted to block the channel, so as to facilitate manual control of the connection and isolation of the channel on the partition.
[0011] As a preferred solution of the utility model, a sealing member is provided between the control rod and the housing to prevent the medium in the housing from escaping when the control rod is moved.
[0012] As a preferred solution of the utility model, the inlet is connected to a liquid inlet pipe, the liquid inlet pipe is located in the second chamber, and the end of the liquid inlet pipe away from the inlet passes through the partition. The liquid input from the inlet passes through the liquid inlet pipe and then enters the first chamber, so that the liquid flows from top to bottom into the first chamber, toward the bottom of the first chamber, improving the separation and sedimentation effect. At the same time, the liquid inlet pipe is arranged in the second chamber above, the structure is more compact, the inner cavity of the first chamber is more spacious, and sufficient sedimentation space is provided for the liquid, further improving the separation and sedimentation effect.
[0013] As a preferred solution of the utility model, a buffer mechanism is provided in the first chamber, and the buffer mechanism is arranged in the liquid flow direction of the liquid inlet pipe, so that the liquid flow impacts the buffer mechanism, changes the flow direction and speed of the liquid flow, and the solid and liquid impurities therein are more easily settled in the first chamber.
[0014] As a preferred solution of the utility model, the buffer mechanism includes a plurality of buffer plates stacked in layers, and the area of the buffer plates increases along the direction of the liquid flow. After the liquid flow impacts the buffer mechanism, it gradually slides down along the buffer plates, the flow rate decreases, and the solid and liquid impurities therein are better settled.
[0015] As a preferred solution of the utility model, a plurality of the buffer plates are connected by connecting columns, and the buffer plates are provided with flow guiding slopes, so as to avoid the accumulation of solid and liquid impurities on the buffer mechanism and between the buffer plates, and ensure the stable arrangement of each buffer plate.
[0016] A liquid level meter comprises a liquid level meter body, wherein a liquid inlet at the lower end of the liquid level meter body is connected to a separation and sedimentation mechanism as described above, and the liquid inlet is connected to the outlet.
[0017] The utility model provides a liquid level meter, which adopts the separation and sedimentation mechanism to perform solid-liquid separation and sedimentation before the liquid enters the liquid level meter, thereby preventing solid and liquid impurities from entering the liquid level meter and causing display deviation of the liquid level meter, thereby ensuring accurate display of the liquid level meter.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] 1. A separation and sedimentation mechanism of the utility model divides the internal space of the shell into two chambers arranged up and down, so that the liquid entering the shell first enters the first chamber at the bottom and then overflows into the second chamber at the top, so that the solid and liquid impurities in the liquid are not easy to enter the second chamber under the action of gravity, and settle in the first chamber, thereby realizing the sedimentation and separation of solid and liquid impurities, and the structural principle is simple;
[0020] 2. The utility model is a separation sedimentation mechanism, which realizes the connection and isolation control of the two chambers through the control rod, and can realize the artificial control of the liquid flow in the sedimentation separation process, which is convenient for matching with different working conditions;
[0021] 3. A liquid level meter of the utility model adopts the above-mentioned separation and sedimentation mechanism to perform solid-liquid separation and sedimentation before the liquid enters the liquid level meter, thereby preventing solid and liquid impurities from entering the liquid level meter and causing display deviation of the liquid level meter, thereby ensuring accurate display of the liquid level meter. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of a separation and sedimentation mechanism of the utility model;
[0023] Figure 2 It is a side view of a separation and sedimentation mechanism of the utility model;
[0024] Figure 3 for Figure 2 Schematic diagram of the structure of the AA section;
[0025] Figure 4 It is a structural schematic diagram of a liquid level meter of the utility model;
[0026] Markings in the figure: 1-shell, 11-inlet, 12-outlet, 13-first chamber, 14-second chamber, 15-drain outlet, 2-partition, 21-channel, 3-control rod, 31-control part, 32-plug, 4-blocking mechanism, 5-filter screen, 6-seal, 7-liquid inlet pipe, 8-buffer mechanism, 81-buffer plate, 82-connecting column, 9-liquid level meter body, 91-liquid inlet. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in combination with test examples and specific implementation methods. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
[0028] In the description of the specific embodiments of the present invention, unless otherwise specified, the terms indicating the orientation or position relationship such as "upper", "lower", "left", "right", "center", "inside", "outside", etc. are all expressions based on the orientation or position relationship shown in the drawings, or the orientation or position relationship of the product / equipment / device of the utility model when it is usually used. These terms of orientation or position relationship are only for the convenience of describing the scheme of the utility model or simplifying the description in the specific embodiments, so that technicians can quickly understand the scheme, rather than indicating or implying that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the present invention.
[0029] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding devices / components / elements are required to be absolutely horizontal or vertical or overhanging or parallel, but may be slightly tilted or have deviations. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted. Alternatively, it can be simplified to mean that the corresponding devices / components / elements are set in directions such as "horizontal", "vertical", "overhanging", "parallel", etc., and can have an error / deviation of ±10% relative to the corresponding direction setting, more preferably an error / deviation within ±8%, more preferably an error / deviation within ±6%, more preferably an error / deviation within ±5%, and more preferably an error / deviation within ±4%. As long as the corresponding devices / components / elements are within the error / deviation range, they can still achieve their functions in the solution of the utility model.
[0030] In addition, the expressions “first”, “second”, “third”, etc. that appear in the terms are merely descriptions used to distinguish the same or similar components and should not be understood as emphasizing or implying the relative importance of specific components.
[0031] In addition, in the description of the embodiments of the present invention, "several", "multiple" and "a number" represent at least 2. It can be any number such as 2, 3, 4, 5, 6, 7, 8, 9, and even more than 9.
[0032] In addition, in the description of the technical solution of the utility model, unless otherwise clearly specified / defined / restricted, the terms "set", "install", "connect", "connected", "provided with", "laid", and "arranged" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and can be welding, riveting, bolting, threading, and other commonly used connection means in the field. This connection can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
[0033] Example 1
[0034] like Figure 1-Figure 3 As shown, a separation and sedimentation mechanism of this embodiment includes a shell 1, which is provided with an inlet 11 and an outlet 12, and a partition 2 is provided in the shell 1. The partition 2 divides the shell 1 into a first chamber 13 and a second chamber 14, and the second chamber 14 is located above the first chamber 13. The inlet 11 is connected to the first chamber 13, and the outlet 12 is connected to the second chamber 14. A channel 21 is provided on the partition 2, and a control rod 3 extends into the shell 1. The end of the control rod 3 located outside the shell 1 is connected to the control part 31, and the end of the control rod 3 extending into the shell 1 is provided with a plug 32, and the plug 32 can be adapted to block the channel 21.
[0035] like Figure 1 , Figure 3 As shown, a separation and sedimentation mechanism of this embodiment has a shell 1 that is cylindrical, and an inlet 11 and an outlet 12 are arranged on opposite sides of the shell 1. The inlet 11 and the outlet 12 are respectively connected to corresponding pipes to facilitate combined connection with other mechanisms. The shell 1 is divided into a first chamber 13 at the bottom and a second chamber 14 at the top by a horizontally arranged partition 2. The inlet 11 is connected to the second chamber 14, and the outlet 12 is connected to the first chamber 13. The control rod 3 extends vertically into the second chamber 14 from the top of the shell 1. The control rod 3 is rotatably connected to the shell 1. By pushing or rotating the control rod 3, the plug 32 can be driven to approach or move away from the channel 21 arranged on the partition 2, and the plug 32 is used to achieve the blocking or connection control of the channel 21.
[0036] It can be understood that the shape of the shell 1 can be adjusted according to actual conditions, and the material of the shell 1 can be selected according to actual conditions; the control part 31 can be a rotating hand wheel, or it can be other mechanisms that can realize the rotation of the control rod 3 around its own axis; the control rod 3 and the shell 1 can be assisted by the provision of bearings or other structures to assist rotation, or they can be threaded connections.
[0037] Furthermore, in order to prevent the medium in the housing 1 from escaping when the control rod 3 is actuated, a seal 6 is preferably provided between the control rod 3 and the housing 1 .
[0038] Preferably, in a separation and sedimentation mechanism of this embodiment, a sewage outlet 15 is provided at the bottom of the first chamber 13, and the sewage outlet 15 is connected to the blocking mechanism 4. The blocking mechanism 4 can be a cover plate capable of sealing the sewage outlet 15, or can be other mechanical structures capable of blocking the sewage outlet 15 outside the housing 1, such as a valve structure, so that it is convenient to remove / open the blocking mechanism 4 outside the housing 1 according to actual conditions, so as to realize the cleaning and removal of solid and liquid impurities settled in the first chamber 13.
[0039] A separation and sedimentation mechanism of the present embodiment divides the internal space of the shell 1 into two chambers arranged up and down, and the liquid entering the shell 1 first enters the first chamber 13 at the bottom and then overflows into the second chamber 14 at the top, so that the solid and liquid impurities in the liquid are not easy to enter the second chamber 14 under the action of gravity, and settle in the first chamber 13 to achieve the sedimentation and separation of solid and liquid impurities. The structural principle is simple. At the same time, the connection and partition control of the two chambers are realized by the control rod 3, and the artificial control of the liquid flow in the sedimentation and separation process can be realized, which is convenient for matching with different use conditions. When in use, the connection between the first chamber 13 and the second chamber 14 is realized by adjusting the control rod 3, and the liquid is input into the first chamber 13 from the inlet 11, and the solid and liquid impurities in the liquid are settled in the first chamber 13. When the liquid level reaches the partition 2, the upper layer of the liquid overflows to the second chamber 14 through the channel 21 set on the partition 2, and is finally output from the outlet 12, so that the liquid output after passing through the separation and sedimentation mechanism has less solid and liquid impurities, and is not easy to cause problems caused by solid and liquid impurities.
[0040] Example 2
[0041] like Figure 3 As shown, a separation and sedimentation mechanism of this embodiment is based on embodiment 1, and the channel 21 and / or the outlet 12 are further provided with a filter screen 5.
[0042] A separation and sedimentation mechanism of the embodiment preferably has a filter screen 5 disposed at the channel 21, which can prevent solid and liquid impurities in the first chamber 13 from entering the second chamber 14, and can further improve the separation effect of the separation and sedimentation mechanism and avoid the output of solid and liquid impurities.
[0043] Example 3
[0044] like Figure 3 As shown, a separation and sedimentation mechanism of this embodiment is based on Example 1 or Example 2, the inlet 11 is connected to the liquid inlet pipe 7, the liquid inlet pipe 7 is located in the second chamber 14, and the end of the liquid inlet pipe 7 away from the inlet 11 passes through the partition 2.
[0045] A separation and sedimentation mechanism of this embodiment, the inlet 11 and the outlet 12 are arranged at the same height on both sides of the shell 1, the inlet 11 is connected to the liquid inlet pipe 7, and the two end faces of the liquid inlet pipe 7 are at an angle of 90°, so that the liquid input by the inlet 11 passes through the liquid inlet pipe 7 and then enters the first chamber 13, and the liquid flows from top to bottom into the first chamber 13, toward the bottom of the first chamber 13, thereby improving the separation and sedimentation effect.
[0046] Example 4
[0047] like Figure 3 As shown, a separation and sedimentation mechanism of this embodiment is based on embodiment 3, wherein a buffer mechanism 8 is provided in the first chamber 13 , and the buffer mechanism 8 is arranged in the liquid flow direction of the liquid inlet pipe 7 .
[0048] A separation and sedimentation mechanism of this embodiment is provided with a buffer mechanism 8 below the position where the liquid inlet pipe 7 passes through the partition 2. The liquid flow input into the first chamber 13 from the liquid inlet pipe 7 directly impacts the buffer mechanism 8, thereby changing the flow direction and speed of the liquid flow, so that the solid and liquid impurities therein are more easily settled in the first chamber 13.
[0049] Preferably, the buffer mechanism 8 includes a plurality of buffer plates 81 stacked in layers, the buffer plates 81 are provided with flow guiding slopes, and the plurality of buffer plates 81 are connected by connecting columns 82, and the area of the buffer plates 81 increases along the direction of the liquid flow. In this embodiment, the buffer plates 81 with multiple cone shapes are stacked to form the buffer mechanism 8. On the one hand, the buffer plates 81 bear the impact of the liquid flow from top to bottom, so as to achieve dispersion of the liquid flow, and the solid and liquid impurities in the liquid flow can be separated and settled more easily. On the other hand, after the liquid flow impacts the buffer plates 81, it flows along the slopes formed by the stacking of the buffer plates 81, and the flow speed is slowed down. The flow speed is reduced, which can further improve the sedimentation effect of the solid and liquid impurities in the liquid flow, and there are inclined gaps between adjacent buffer plates 81 that are inclined downward, so that the solid and liquid impurities in the liquid flow are not easy to accumulate between the buffer plates 81.
[0050] Preferably, the buffer plate 81 in this embodiment is a plate-like structural member in a cone shape that is small at the top and large at the bottom.
[0051] Example 5
[0052] like Figure 4 As shown, a liquid level meter of this embodiment includes a liquid level meter body 9 , a liquid inlet 91 at the lower end of the liquid level meter body 9 is connected to a separation and sedimentation mechanism as described in Example 1 or Example 4, and the liquid inlet 91 is connected to the outlet 12 .
[0053] A liquid level meter in this embodiment adopts the above-mentioned separation and sedimentation mechanism to perform solid-liquid separation and sedimentation before the liquid enters the liquid level meter. It has a simple structure, wide adaptability, low manufacturing cost, and easy operation. It can effectively remove the magnetic influence of solid impurities at the separation point of the separator on the magnetic column, ensuring that the liquid level display of the magnetic flap liquid level meter is more accurate.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A separation and sedimentation mechanism, characterized in that: The invention comprises a shell (1), wherein the shell (1) is provided with an inlet (11) and an outlet (12), wherein a partition (2) is provided inside the shell (1), wherein the partition (2) divides the shell (1) into a first chamber (13) and a second chamber (14), wherein the second chamber (14) is located above the first chamber (13), wherein the inlet (11) is communicated with the first chamber (13), and the outlet (12) is communicated with the second chamber (14), wherein a channel (21) is provided on the partition (2), wherein a control rod (3) extends into the shell (1), and wherein one end of the control rod (3) extending into the shell (1) is capable of blocking the channel (21).
2. A separation and sedimentation mechanism according to claim 1, characterized in that: A sewage outlet (15) is provided at the bottom of the first chamber (13), and the sewage outlet (15) is connected to the blocking mechanism (4).
3. A separation and sedimentation mechanism according to claim 1, characterized in that: The passage (21) and / or the outlet (12) is provided with a filter screen (5).
4. A separation and sedimentation mechanism according to claim 1, characterized in that: One end of the control rod (3) located outside the shell (1) is connected to the control part (31), and one end of the control rod (3) extending into the shell (1) is provided with a plug (32), and the plug (32) can be adapted to block the channel (21).
5. A separation and sedimentation mechanism according to claim 1, characterized in that: A sealing member (6) is provided between the control rod (3) and the housing (1).
6. A separation and sedimentation mechanism according to any one of claims 1 to 5, characterized in that: The inlet (11) is connected to a liquid inlet pipe (7), the liquid inlet pipe (7) is located in the second chamber (14), and one end of the liquid inlet pipe (7) away from the inlet (11) passes through the partition (2).
7. A separation and sedimentation mechanism according to claim 6, characterized in that: A buffer mechanism (8) is provided in the first chamber (13), and the buffer mechanism (8) is arranged in the liquid flow direction of the liquid inlet pipe (7).
8. A separation and sedimentation mechanism according to claim 7, characterized in that: The buffer mechanism (8) comprises a plurality of buffer plates (81) stacked in layers, and the area of the buffer plates (81) increases along the direction of the liquid flow.
9. A separation and sedimentation mechanism according to claim 8, characterized in that: A plurality of the buffer plates (81) are connected via a connecting column (82), and a flow guide slope is provided on the buffer plate (81).
10. A liquid level meter, characterized in that: It comprises a liquid level meter body (9), a liquid inlet (91) at the lower end of the liquid level meter body (9) is connected to a separation and sedimentation mechanism as described in any one of claims 1 to 9, and the liquid inlet (91) is connected to the outlet (12).